Sectional warping machine capable of achieving automatic operation and maintenance and maintenance method of sectional warping machine

Abstract

The invention discloses an automatic operation and maintenance sectional warping machine and a maintenance method thereof, and relates to the technical field of textile machinery equipment, the automatic operation and maintenance sectional warping machine comprises a rack, a spool is arranged on the upper surface of the front end of the rack, a tension adjuster is arranged on the upper surface of the rear end of the rack, and a perforated plate is arranged on the rear side of the tension adjuster; through holes are formed in the surface of the perforated plate, an auxiliary clamping mechanism is arranged on the upper surface of the middle end of the machine frame, a smoothing mechanism is arranged on the inner wall of the rear end of the machine frame, and the auxiliary clamping mechanism can firmly fix yarn to the machine and prevent the yarn from being continuously wound or loosened, so that the stable state of the yarn is kept; meanwhile, the auxiliary clamping mechanism can be used for rapidly fixing the yarn, the manual operation time and the labor cost are reduced, the working efficiency can be improved, the downtime in production can be reduced, the productivity can be increased, the yarn can be stably fixed by using the auxiliary clamping mechanism, and excessive tension can be avoided.

Description

Technical Field

[0001] This invention relates to the field of textile machinery and equipment technology, specifically to a slitting and warping machine with automatic operation and maintenance and its maintenance method. Background Technology

[0002] Slitting warping machines are key equipment in the textile industry used to sort and organize yarns. They are mainly used in the weaving process of textile production to organize multiple yarns into warp bundles ready for weaving according to certain specifications and order.

[0003] The following shortcomings still exist in practical use:

[0004] 1. Currently, most slitting warping machines still rely on manual yarn pulling and hand-holding. The characteristics of yarn make it prone to problems like crossing and tangling during warping. Manual pulling and hand-holding allow for more flexible adjustment of yarn position and tension to handle different yarn characteristics and situations, ensuring smooth warping. Furthermore, manual operation allows for flexible adjustments and handling based on actual conditions. Textile workers can manually adjust the yarn position, tension, and sequence based on experience and observation to ensure warping quality and efficiency. However, manual operation is easily affected by the operator's skill level, and differences may exist between different operators. In addition, prolonged holding of the yarn can easily lead to operator fatigue and hand discomfort. Moreover, the precision and consistency of manual operation may fluctuate; different operators may produce slight differences in yarn position and tension, which can lead to instability and quality problems in warping.

[0005] 2. Furthermore, introducing a yarn smoothing device into most slitting warping machines will increase the manufacturing cost of the equipment and may have a certain impact on warping speed. Manufacturers need to balance improving warping quality and efficiency to ensure optimal cost-effectiveness. Therefore, given current technology and market demands, yarn smoothing may not be considered a necessary function. However, during slitting warping, problems such as yarn crossing and tangling may occur. Without yarn smoothing, these problems may not be effectively addressed. This will lead to a decline in yarn quality, potentially resulting in kinking, breakage, and hanging, affecting warping quality. Simultaneously, the absence of yarn smoothing may increase warping processing time and operational difficulty, requiring operators to spend more time and effort dealing with yarn crossing and tangling, thereby reducing warping capacity and efficiency.

[0006] Therefore, in view of this, the present invention proposes an automated slitting and warping machine and its maintenance method to make up for and improve the deficiencies of the prior art. Summary of the Invention

[0007] To address the aforementioned technical problems, this invention provides an automated slitting and warping machine and its maintenance method, thereby resolving the technical issues raised in the background section.

[0008] To achieve the above objectives, the technical solution adopted by the present invention is as follows: a slitting and warping machine capable of automatic operation and maintenance, comprising a frame, a yarn bobbin provided on the upper surface of the front end of the frame, a tension adjuster provided on the upper surface of the rear end of the frame, a perforated plate provided on the rear side of the tension adjuster, through holes provided on the surface of the perforated plate, an auxiliary clamping mechanism provided on the upper surface of the middle end of the frame, and a smoothing mechanism provided on the inner wall of the rear end of the frame;

[0009] The auxiliary clamping mechanism is used to stably clamp the yarn and prevent it from further tangling or loosening.

[0010] The smoothing mechanism is used to loosen and separate the tangled portions of the yarn surface, making it smooth.

[0011] Furthermore, the auxiliary clamping mechanism includes a fixed plate fixedly installed on the upper surface of the middle end of the frame. Two fixed plates are symmetrically arranged around the central axis of the frame. Each of the two fixed plates has a buckle fixedly installed on the inner wall of the side away from the frame. A push plate shaft is slidably connected through the inner wall of the buckle on the side away from the fixed plate. The end of the push plate shaft away from the buckle is slidably connected through the outer wall of the fixed plate. Two swing rods are rotatably connected to the outer walls on both sides of the push plate shaft. Two swing rods are symmetrically arranged around the central axis of the push plate shaft.

[0012] Furthermore, the auxiliary clamping mechanism also includes two wedge-shaped rods that are rotatably connected to the outer wall of the end of the two swing rods away from the push plate shaft. The inner walls of the two wedge-shaped rods are rotatably connected to clamping blocks. The inner walls of the clamping blocks are rotatably connected to rotating rods. The end of the rotating rod away from the clamping blocks is rotatably connected to the top outer wall of the buckle.

[0013] Furthermore, a push handle is slidably connected to the rear inner wall of the frame, an electric telescopic rod is slidably connected to the outer wall of the push handle, and a switch is electrically connected to the outer wall of the end of the electric telescopic rod away from the push handle.

[0014] Furthermore, the smoothing mechanism includes a housing fixedly installed on the inner wall of the rear end of the frame. A bidirectional motor is fixedly installed inside the housing on the side away from the frame. A first transmission component is driven to the upper shaft output end of the bidirectional motor. A second transmission component is driven to the end of the first transmission component away from the housing. A rolling ring is fixedly installed on the side of the second transmission component away from the first transmission component.

[0015] Furthermore, the rolling ring is cylindrical in shape and made of stainless steel.

[0016] Furthermore, a support plate is fixedly installed on the front upper surface of the frame. Two support plates are symmetrically arranged around the central axis of the yarn tube. A telescopic frame is hinged inside each of the two support plates. The end of the telescopic frame away from the support plate is hinged to the outer walls of both sides of the yarn tube.

[0017] Furthermore, a flip-up long plate is hinged to the end of the support plate away from the yarn bobbin, and multiple springs are fixedly installed inside the support plate. A slide rail is provided on the upper surface of the support plate.

[0018] Furthermore, a maintenance method for an automated slitting and warping machine is characterized by the following steps:

[0019] Step 1: Clean the inner and outer surfaces of the yarn tube regularly. Use a soft cloth or brush to remove dust, fibers and debris from the yarn tube. You can use a hair dryer or compressed air to clean hard-to-reach areas.

[0020] Step 2: At the same time, when it is necessary to check whether there are scratches, dents or other damage on the surface of the yarn bobbin, and to replace the yarn bobbin bearing and add an appropriate amount of lubricating oil or grease, the support plate and the flipping long plate can work together to make the yarn bobbin easier to disassemble and reinstall.

[0021] Step 3: When the yarn bobbins become tangled, the operator can pull the yarn and use the auxiliary clamping mechanism and smoothing mechanism to stably clamp the yarn, preventing it from tangling or loosening further. At the same time, the tangled parts on the surface of the yarn are loosened and separated, making it smooth.

[0022] Step 4: The operator checks the tension adjuster to ensure it is working properly and is not blocked or damaged. Any yarn blockages are removed, and the unwound yarn is then guided out through the tension adjuster, ensuring it passes smoothly through the through holes on the perforated plate surface.

[0023] Compared with the prior art, the beneficial effects of the present invention are:

[0024] (1) This invention utilizes the cooperation of wedge rods and clamping blocks to assist in fixing the yarn firmly on the machine, preventing the yarn from continuing to tangle or loosen, thereby maintaining the stability of the yarn. At the same time, the auxiliary clamping mechanism can quickly fix the yarn, reducing the time and labor costs of manual operation, thus improving work efficiency, reducing downtime in production, and increasing production capacity. In addition, when manually holding the yarn, the yarn is prone to breakage due to inconsistent operating force and speed. By using the auxiliary clamping mechanism, the yarn can be stably fixed and excessive tension can be avoided, reducing the risk of yarn breakage. Finally, the auxiliary clamping mechanism can prevent accidents such as worker hand injuries and being caught in the machine. Using the auxiliary clamping mechanism can improve the safety of operation and protect the health and safety of workers.

[0025] (2) This invention utilizes the cooperation of a first transmission component, a second transmission component, and a rolling ring to smooth out tangled yarns, eliminating tangling. Simultaneously, the smoothing mechanism ensures yarn quality. Before passing through the warping machine, the yarn needs to be tossed and supported. If it is tangled or folded, it will affect the yarn's tension and thus its subsequent processing and use. The smoothing mechanism can eliminate tangling, ensuring yarn quality and improving the efficiency and quality of the entire production process. Furthermore, using the smoothing mechanism allows for quick and accurate yarn processing, reducing manual operation time and labor costs, thus improving work efficiency, reducing downtime, and increasing production capacity. When yarn is tangled, its tension is unstable, easily leading to breakage. By using the smoothing mechanism, the normal tension of the yarn can be restored, reducing the risk of breakage and improving production continuity and stability. Finally, after processing by the smoothing mechanism, the yarn becomes smoother and tighter, reducing cross-cutting and interlacing, thereby improving product quality. The smoothed yarn is easier to process in subsequent processes and avoids quality problems caused by uneven yarn structure.

[0026] (3) This invention utilizes the cooperation of support plates and telescopic frames to make yarn tubes easier to disassemble and reinstall through quick disassembly. This makes it easier for maintenance personnel to perform cleaning, lubrication and maintenance work, reducing maintenance time and labor intensity. In some cases, it is necessary to replace yarn tubes of different sizes to adapt to different process requirements. Quick disassembly can facilitate the disassembly and installation of yarn tubes, making the replacement of yarn tube sizes faster and more flexible. When it is necessary to replace or repair yarn tubes, quick disassembly can help to quickly disassemble and install yarn tubes, reducing downtime. This is very important for applications such as production lines that require continuous operation, as it can avoid production interruptions and a decrease in production efficiency. Finally, quick disassembly is simple to operate, which can reduce the risk of accidental injury. Operators do not need too much physical strength and skills when disassembling and installing yarn tubes, reducing the difficulty and danger of operation. Attached Figure Description

[0027] Figure 1 This is a front-view three-dimensional structural schematic diagram of the present invention;

[0028] Figure 2 This is a partial three-dimensional structural diagram of the auxiliary clamping mechanism of the present invention;

[0029] Figure 3 This is a three-dimensional structural diagram showing the positional relationship between the fixing plate and the clamping block of the present invention;

[0030] Figure 4 This is a three-dimensional structural diagram showing the positional relationship between the electric telescopic rod and the push plate shaft of the present invention;

[0031] Figure 5 This is a partial three-dimensional structural diagram of the smoothing mechanism of the present invention;

[0032] Figure 6 This is a three-dimensional structural diagram showing the positional relationship between the support plate and the telescopic frame of the present invention;

[0033] Figure 7 This is a three-dimensional structural diagram illustrating the positional relationship between the flip-up long plate and the support plate of the present invention;

[0034] Figure 8 For the present invention Figure 7 A magnified three-dimensional structural diagram of a portion of point A in the middle.

[0035] The following are the labels in the diagram: 1. Frame; 11. Yarn bobbin; 12. Tension adjuster; 13. Perforated plate; 2. Auxiliary clamping mechanism; 21. Fixing plate; 22. Buckle; 23. Push plate shaft; 24. Swing rod; 25. Wedge rod; 26. Clamping block; 27. Rotating rod; 28. Push handle; 29. ​​Electric telescopic rod; 3. Smoothing mechanism; 31. Housing; 32. Bidirectional motor; 33. First transmission component; 34. Second transmission component; 35. Rolling ring; 444. Support plate; 555. Telescopic frame; 666. Flipping long plate; 777. Spring. Detailed Implementation

[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0037] Embodiments of the present invention

[0038] Please refer to Figure 1 As shown, an automatic slitting and warping machine includes a frame 1, a yarn bobbin 11 is provided on the upper surface of the front end of the frame 1, a tension adjuster 12 is provided on the upper surface of the rear end of the frame 1, a perforated plate 13 is provided on the rear side of the tension adjuster 12, a through hole is provided on the surface of the perforated plate 13, an auxiliary clamping mechanism 2 is provided on the upper surface of the middle end of the frame 1, and a smoothing mechanism 3 is provided on the inner wall of the rear end of the frame 1.

[0039] Please refer to Figure 2 As shown, an auxiliary clamping mechanism 2 is provided on the upper surface of the middle end of the frame 1, and a smoothing mechanism 3 is provided on the inner wall of the rear end of the frame 1.

[0040] Please refer to Figures 3-4 As shown, preferably, the auxiliary clamping mechanism 2 is used to stably clamp the yarn and prevent it from further tangling or loosening;

[0041] Please refer to Figure 3 As shown, preferably, the auxiliary clamping mechanism 2 includes a fixed plate 21 fixedly installed on the upper surface of the middle end of the frame 1. Two fixed plates 21 are symmetrically arranged about the central axis of the frame 1. Each fixed plate 21 has a buckle 22 fixedly installed on the inner wall of the side away from the frame 1. A push plate shaft 23 is slidably connected through the inner wall of the side of the buckle 22 away from the fixed plate 21. The end of the push plate shaft 23 away from the buckle 22 is slidably connected through the outer wall of the fixed plate 21. Two swing rods 24 are rotatably connected to the outer walls of both sides of the push plate shaft 23. Two swing rods 24 are symmetrically arranged about the central axis of the push plate shaft 23.

[0042] Please refer to Figure 4 As shown, preferably, the auxiliary clamping mechanism 2 further includes two wedge-shaped rods 25 rotatably connected to the outer wall of the end of the two swing rods 24 away from the push plate shaft 23. The inner walls of the two wedge-shaped rods 25 are rotatably connected to clamping blocks 26. The inner walls of the clamping blocks 26 are rotatably connected to rotating rods 27. The end of the rotating rod 27 away from the clamping blocks 26 is rotatably connected to the top outer wall of the buckle 22. When the upper wedge-shaped rod 25 deflects downward, it will simultaneously drive the upper clamping block 26 to move downward. Similarly, when the lower wedge-shaped rod 25 deflects upward, it will simultaneously drive the lower clamping block 26 to move upward. Thus, the upper and lower clamping blocks 26 move in the same direction.

[0043] Please refer to Figure 4 As shown, preferably, a push handle 28 is slidably connected to the inner rear wall of the frame 1, and an electric telescopic rod 29 is slidably connected to the outer wall of the push handle 28. A switch is electrically connected to the outer wall of the end of the electric telescopic rod 29 away from the push handle 28. The auxiliary clamping mechanism 2 can firmly fix the yarn on the machine to prevent the yarn from continuing to tangle or loosen, thereby maintaining the stability of the yarn. At the same time, the auxiliary clamping mechanism 2 can quickly fix the yarn, reducing the time and labor cost of manual operation, thus improving work efficiency.

[0044] Please refer to Figure 5 As shown, preferably, the smoothing mechanism 3 is used to loosen and separate the tangled portions of the yarn surface, making it smooth;

[0045] Please refer to Figure 5 As shown, preferably, the smoothing mechanism 3 includes a housing 31 fixedly installed on the inner wall of the rear end of the frame 1. A bidirectional motor 32 is fixedly installed inside the housing 31 on the side away from the frame 1. A first transmission component 33 is driven to the upper shaft output end of the bidirectional motor 32. A second transmission component 34 is driven to the end of the first transmission component 33 away from the housing 31. A rolling ring 35 is fixedly installed on the side of the second transmission component 34 away from the first transmission component 33.

[0046] Please refer to Figure 5As shown, preferably, the rolling ring 35 is cylindrical in shape and made of stainless steel. The rotation of the first transmission component 33 will synchronously drive the second transmission component 34 to rotate. Thus, the rotation of the second transmission component 34 will cause the rolling ring 35, which is fixedly installed at the end of the second transmission component 34 away from the first transmission component 33, to rotate. The smoothing mechanism 3 can be used to smooth the yarn that is tangled together and eliminate the tangling. At the same time, the smoothing mechanism 3 can ensure the quality of the yarn.

[0047] Please refer to Figure 6 As shown, preferably, a support plate 444 is fixedly installed on the upper front surface of the frame 1. Two support plates 444 are symmetrically arranged around the central axis of the yarn tube 11. A telescopic frame 555 is hinged inside each of the two support plates 444. The end of the telescopic frame 555 away from the support plate 444 is hinged to the outer walls of both sides of the yarn tube 11.

[0048] Please refer to Figure 7 , Figure 8 As shown, a flip-up plate 666 is hinged to the end of the support plate 444 away from the yarn tube 11. Multiple springs 777 are also fixedly installed inside the support plate 444. A slide rail is provided on the upper surface of the support plate 444. The quick disassembly of the yarn tube 11 makes it easier to disassemble and reinstall the yarn tube 11. In this way, maintenance personnel can more conveniently perform cleaning, lubrication and maintenance work, reducing maintenance time and labor intensity.

[0049] Example 2

[0050] A maintenance method for an automated slitting and warping machine includes the following steps:

[0051] Step 1: Clean the inner and outer surfaces of the yarn tube 11 regularly. Use a soft cloth or brush to remove dust, fibers and debris from the yarn tube 11. You can use a hair dryer or compressed air to clean hard-to-reach areas.

[0052] Step 2: At the same time, when it is necessary to check whether there are scratches, dents or other damage on the surface of the yarn tube 11, and to replace the bearing of the yarn tube 11 and add an appropriate amount of lubricating oil or grease, the yarn tube 11 can be more easily disassembled and reinstalled by the cooperation of the support plate 444 and the flipping long plate 666.

[0053] Step 3: When the yarn spool 11 is tangled, the operator can pull the yarn and use the auxiliary clamping mechanism 2 and the smoothing mechanism 3 to hold the yarn stably, prevent it from tangling or loosening further, and at the same time loosen and separate the tangled parts on the surface of the yarn to make it smooth.

[0054] Step 4: The operator checks the tension adjuster 12 to ensure that it is working properly and is not blocked or damaged. Any yarn blockages are removed, and the unwound yarn is guided out through the tension adjuster 12, ensuring that it passes smoothly through the through holes on the surface of the perforated plate 13.

[0055] The following are the complete usage steps and working principle of the above embodiments:

[0056] This device is mainly used for: such as Figure 1 As shown, the raw material fibers are first conveyed to the comb section of the warping machine through a specific transmission device, then pass through the through holes opened on the surface of the perforated plate 13, and are then guided by the tension adjuster 12, and finally wound onto the surface of the yarn bobbin 11.

[0057] The auxiliary clamping mechanism 2 is used to stably hold the yarn and prevent it from further tangling or loosening. In specific applications:

[0058] like Figure 2 As shown, when the yarn in yarn tube 11 becomes tangled, the operator first pulls the tangled yarn out, and then... Figure 3 As shown, first push the handle 28 inward. Since the handle 28 is slidably connected to the rear inner wall of the frame 1, and the inner wall of the handle 28 is slidably connected to the electric telescopic rod 29, then as... Figure 4 As shown, when the push handle 28 moves to the point where the electric telescopic rod 29 abuts against the push plate shaft 23, the switch on the outer wall of one end of the electric telescopic rod 29 is manually pressed to extend the electric telescopic rod 29. The extended electric telescopic rod 29 will then push the push plate shaft 23 to the right. Therefore, as... Figure 3 As shown, when the push plate shaft 23 moves to the right, a swing rod 24 is rotatably connected to the outer wall of the push plate shaft 23, and a wedge rod 25 is rotatably connected to the end of the swing rod 24 away from the push plate shaft 23. Simultaneously, the swing rod 24 and the wedge rod 25 are symmetrically arranged, one above the other, about the central axis of the push plate shaft 23. Thus, the movement of the push plate shaft 23 to the right will simultaneously cause the upper swing rod 24 to deflect downwards and the lower swing rod 24 to deflect upwards. Furthermore, the movement of the push plate shaft 23 to the right will also cause the upper wedge rod 25 to deflect downwards. The lower wedge rod 25 deflects upwards. Furthermore, the outer walls of both the upper and lower wedge rods 25 are rotatably connected to clamping blocks 26, and the inner walls of the clamping blocks 26 are rotatably connected to rotating rods 27. Thus, when the upper wedge rod 25 deflects downwards, it will simultaneously drive the upper clamping block 26 to move downwards. Similarly, when the lower wedge rod 25 deflects upwards, it will simultaneously drive the lower clamping block 26 to move upwards. In this way, the yarn after being manually pulled is clamped and fixed by the unidirectional movement of the upper and lower clamping blocks 26.

[0059] Summary 1: Compared to existing technologies that require manual pulling and holding to fix the yarn, this mechanism achieves a situation where when the upper wedge rod 25 deflects downward, it simultaneously drives the upper clamping block 26 to move downward; similarly, when the lower wedge rod 25 deflects upward, it simultaneously drives the lower clamping block 26 to move upward. Thus, through the unidirectional movement of the two clamping blocks 26, the auxiliary clamping mechanism 2 can firmly fix the yarn to the machine, preventing the yarn from continuing to tangle or loosen, thereby maintaining the stability of the yarn. Simultaneously, using the auxiliary clamping mechanism 2 can quickly fix the yarn, reducing manual operation time and labor costs, thereby improving work efficiency, reducing downtime in production, and increasing production capacity. Furthermore, when manually holding the yarn, inconsistent operating force and speed can easily lead to yarn breakage. Using the auxiliary clamping mechanism 2 can stably fix the yarn and avoid excessive tension, reducing the risk of yarn breakage. Finally, the auxiliary clamping mechanism 2 can prevent accidents such as worker hand injuries or being caught in the machine. Using the auxiliary clamping mechanism 2 can improve operational safety and protect the health and safety of workers.

[0060] The smoothing mechanism 3 is used to loosen and separate the tangled parts on the surface of the yarn, making it smooth. In specific applications:

[0061] like Figure 5 As shown, after the auxiliary clamping mechanism 2 fixes the yarn, since the outer shell 31 is fixedly installed on the rear inner wall of the frame 1, and the bidirectional motor 32 is fixedly installed inside the outer shell 31, the bidirectional motor 32 is started. Since the output shaft of the bidirectional motor 32 is connected to the first transmission component 33, the start of the outer shell 31 will drive the first transmission component 33 to rotate. Simultaneously, the end of the first transmission component 33 away from the outer shell 31 is also connected to the second transmission component 34. Therefore, the rotation of the first transmission component 33 will synchronously drive the second transmission component 34 to rotate, and so on. The rotation of the second transmission component 34 causes the rolling ring 35, which is fixedly installed at the end of the second transmission component 34 away from the first transmission component 33, to rotate. As a result, the yarn is in a horizontal state after being stretched out. The rolling ring 35 then rubs and contacts the yarn surface. When the rolling ring 35 contacts the yarn, the surface of the rolling ring 35 applies a frictional force to the yarn. Due to the frictional force, the rolling ring 35 will generate a relative motion on the yarn surface. This relative motion will cause friction on the yarn surface, thereby generating vibration. Thus, the rotation of the rolling ring 35 will achieve vibration of the yarn surface.

[0062] Summary 2: Compared with the existing technology which lacks the function of vibrating and loosening the yarn surface, this mechanism enables the rotation of the first transmission component 33 to synchronously drive the second transmission component 34 to rotate. In this way, the rotation of the second transmission component 34 will cause the rolling ring 35 fixedly installed at the end of the second transmission component 34 away from the first transmission component 33 to rotate. The smoothing mechanism 3 can be used to smooth the yarn that is tangled together, eliminate the tangling, and at the same time, the smoothing mechanism 3 can ensure the quality of the yarn. Before passing through the warping machine, the yarn needs to be tossed and stretched. If it is tangled or folded, it will affect the tension and elasticity of the yarn, thus affecting its subsequent processing and use. The smoothing mechanism 3 can eliminate tangling, ensure the quality of the yarn, and improve the efficiency and quality of the entire production process. In addition, using the smoothing mechanism 3 can process the yarn quickly and accurately, reducing manual operation time and labor costs. This can improve work efficiency, reduce downtime in production, and increase production capacity. When the yarn is tangled, the yarn tension is unstable, which can easily lead to yarn breakage. By using the smoothing mechanism 3, the normal tension of the yarn can be restored, and the risk of yarn breakage can be reduced, thereby improving the continuity and stability of production. Finally, after being processed by the smoothing mechanism 3, the yarn becomes flatter and tighter, reducing the crossing and interweaving between yarns, thereby improving product quality. The smoothed yarn is easier to process in subsequent processes and can avoid quality problems caused by uneven yarn structure.

[0063] When using the support plate 444 for quick disassembly:

[0064] like Figure 6 As shown, a support plate 444 is fixedly installed on the upper front surface of the frame 1. A telescopic frame 555 is slidably connected inside the support plate 444, and one end of the telescopic frame 555 away from the support plate 444 is rotatably connected to the outer wall of the yarn tube 11. Therefore, when it is necessary to replace the bearing of the yarn tube 11 and add an appropriate amount of lubricating oil or grease, the operator first loosens the bolts on the outer wall of the yarn tube 11, then folds the telescopic frame 555 downwards and inserts it into the support plate 444. The yarn tube 11 will then fall into the slide rail opened on the upper surface of the support plate 444. Furthermore, the operator manually tilts the flipping plate 666 to the right to facilitate the yarn tube 11 sliding out from inside the flipping plate 666. Additionally, as... Figure 8 As shown, multiple springs 777 are also fixedly installed inside the support plate 444, so that the yarn bobbin 11 can play a buffering role when it falls into the support plate 444.

[0065] Summary 3: Compared with existing technologies that make it difficult to disassemble the yarn bobbin 11 for bearing replacement and lubrication, this mechanism allows for quick disassembly of the yarn bobbin 11, making it easier to remove and reinstall. This allows maintenance personnel to perform cleaning, lubrication, and maintenance more conveniently, reducing maintenance time and labor intensity. In some cases, it is necessary to replace the yarn bobbin 11 with different sizes to meet different process requirements. Quick disassembly facilitates the removal and installation of the yarn bobbin 11, making the replacement of the yarn bobbin 11 size faster and more flexible. When it is necessary to replace or repair the yarn bobbin 11, quick disassembly can help to quickly remove and install the yarn bobbin 11, reducing downtime. This is very important for applications such as production lines that require continuous operation, as it can avoid production interruptions and reduced production efficiency. Finally, quick disassembly is simple to operate, which can reduce the risk of accidental injury. Operators do not need too much physical strength and skill when removing and installing the yarn bobbin 11, reducing the difficulty and danger of operation.

[0066] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A slitting and warping machine capable of automatic operation and maintenance, comprising a frame (1), wherein a yarn bobbin (11) is provided on the upper surface of the front end of the frame (1), a tension adjuster (12) is provided on the upper surface of the rear end of the frame (1), and a perforated plate (13) is provided on the rear side of the tension adjuster (12), wherein a through hole is formed on the surface of the perforated plate (13), characterized in that: An auxiliary clamping mechanism (2) is provided on the upper surface of the middle end of the frame (1), and a smoothing mechanism (3) is provided on the inner wall of the rear end of the frame (1). The auxiliary clamping mechanism (2) is used to stably clamp the yarn to prevent it from further tangling or loosening; The smoothing mechanism (3) is used to loosen and separate the tangled parts on the surface of the yarn, making it smooth.

2. The slitting and warping machine with automatic operation and maintenance according to claim 1, characterized in that: The auxiliary clamping mechanism (2) includes a fixed plate (21) fixedly installed on the upper surface of the middle end of the frame (1). There are two fixed plates (21) symmetrically arranged around the central axis of the frame (1). Each of the two fixed plates (21) has a buckle (22) fixedly installed on the inner wall of the side away from the frame (1). A push plate shaft (23) is slidably connected through the inner wall of the side of the buckle (22) away from the fixed plate (21). The end of the push plate shaft (23) away from the buckle (22) is slidably connected through the outer wall of the fixed plate (21). A swing rod (24) is rotatably connected to both outer walls of the push plate shaft (23). There are two swing rods (24) symmetrically arranged around the central axis of the push plate shaft (23).

3. The slitting and warping machine with automatic operation and maintenance according to claim 2, characterized in that: The auxiliary clamping mechanism (2) further includes two wedge-shaped rods (25) that are rotatably connected to the outer wall of the end of the two swing rods (24) away from the push plate shaft (23). The inner walls of the two wedge-shaped rods (25) are rotatably connected to clamping blocks (26). The inner walls of the clamping blocks (26) are rotatably connected to rotating rods (27). The end of the rotating rods (27) away from the clamping blocks (26) is rotatably connected to the top outer wall of the buckle (22).

4. The slitting and warping machine with automatic operation and maintenance according to claim 1, characterized in that: A push handle (28) is slidably connected to the inner rear wall of the frame (1), and an electric telescopic rod (29) is slidably connected to the outer wall of the push handle (28). A switch is electrically connected to the outer wall of the end of the electric telescopic rod (29) away from the push handle (28).

5. A slitting and warping machine with automatic operation and maintenance according to claim 1, characterized in that: The smoothing mechanism (3) includes a housing (31) fixedly installed on the inner wall of the rear end of the frame (1). A bidirectional motor (32) is fixedly installed inside the housing (31) on the side away from the frame (1). A first transmission component (33) is driven to the upper shaft output end of the bidirectional motor (32). A second transmission component (34) is driven to the end of the first transmission component (33) away from the housing (31). A rolling ring (35) is fixedly installed on the side of the second transmission component (34) away from the first transmission component (33).

6. A slitting and warping machine with automatic operation and maintenance according to claim 5, characterized in that: The rolling ring (35) is cylindrical in shape and is made of stainless steel.

7. A slitting and warping machine with automatic operation and maintenance according to claim 1, characterized in that: A support plate (444) is fixedly installed on the upper front surface of the frame (1). Two support plates (444) are symmetrically arranged around the central axis of the yarn tube (11). A telescopic frame (555) is hinged inside each of the two support plates (444). The end of the telescopic frame (555) away from the support plate (444) is hinged to the outer walls of both sides of the yarn tube (11).

8. A slitting and warping machine with automatic operation and maintenance according to claim 7, characterized in that: The support plate (444) is hinged to a flip-up long plate (666) at one end away from the yarn bobbin (11). Multiple springs (777) are also fixedly installed inside the support plate (444). A slide rail is provided on the upper surface of the support plate (444).

9. A slitting and warping machine capable of automatic operation and maintenance according to any one of claims 1-8 is hereby proposed as a maintenance method for the slitting and warping machine capable of automatic operation and maintenance, characterized in that: Includes the following steps: Step 1: Clean the inner and outer surfaces of the yarn tube (11) regularly. Use a soft cloth or brush to remove dust, fibers and debris from the yarn tube (11). You can use a hair dryer or compressed air to clean hard-to-reach areas. Step 2: At the same time, when it is necessary to check whether there are scratches, pits or other damage on the surface of the yarn tube (11) and replace the bearing of the yarn tube (11) and add an appropriate amount of lubricating oil or grease, the yarn tube (11) can be more easily disassembled and reinstalled by the cooperation of the support plate (444) and the flipping long plate (666). Step 3: When the yarn bobbin (11) is tangled, the operator can pull the yarn and use the auxiliary clamping mechanism (2) and smoothing mechanism (3) to hold the yarn stably, prevent it from tangling or loosening further, and at the same time loosen and separate the tangled parts on the surface of the yarn to make it smooth. Step 4: The operator checks the tension adjuster (12) to ensure that it is working properly and is not blocked or damaged. Remove any yarn blockages, and then guide the unwound yarn through the tension adjuster (12) and ensure that it passes smoothly through the through holes on the surface of the perforated plate (13).

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