Core taking machine for optical lens processing and working method thereof

Abstract

The invention relates to the technical field of optical lens machining, and discloses a core taking machine for optical lens machining and a working method of the core taking machine. During working, a feeding head seat is driven by a servo structure to complete feeding and carrying of optical lenses, and then station transfer of the optical lenses is completed through fixed-angle rotation of a servo turntable; the machining efficiency of the optical lens is improved, the optical lens can be rapidly and accurately positioned through centering guide and push of the micro-motion air cylinder in the transposition and transferring process, the micro-motion air cylinder is driven by a butt-joint driving cylinder installed below a taking station in a jacking mode to achieve butt-joint communication of a working gas circuit, arrangement of a pneumatic communication structure is omitted, and the machining efficiency of the optical lens is improved. The rotary working precision of the servo rotary table and the overall working stability of the device are improved, a double-head type material taking working structure is adopted, two sets of optical lenses can be sucked and limited at the same time, rapid switching between a vertical material taking mode and a transverse material taking mode can be achieved through 90-degree overturning transposition, and the transfer efficiency of the optical lenses is improved.

Description

Technical Field

[0001] This invention relates to the field of optical lens processing technology, specifically to a lens core extraction machine and its working method for optical lens processing. Background Technology

[0002] With the rapid development of optoelectronic technology, optical lenses are increasingly widely used in consumer electronics, medical devices, industrial inspection, aerospace and other fields. These applications place increasingly higher demands on the processing precision and imaging quality of optical lenses. In the processing of optical lenses, the eccentricity error of the lens (i.e., the geometric center of the lens does not coincide with the optical center) is one of the key factors affecting imaging quality. In order to eliminate or reduce this eccentricity error, the lens must undergo precise centering and edge grinding, a process commonly referred to as "core taking" or "centering".

[0003] In order to achieve the transfer of optical lenses in the core-taking equipment, the process relies on the clamping structure driven by the servo mechanism to transfer the optical lenses between the storage station and the grinding station. Since the optical lenses need to pass through the feeding, positioning, grinding and storage stations in sequence and complete a single processing cycle, the optical lenses need to be transferred back and forth. The transfer stroke is long and consumes a long transfer time, which seriously limits the processing efficiency of optical lenses. Therefore, a core-taking machine for optical lens processing and its working method are proposed. Summary of the Invention

[0004] The purpose of this invention is to provide a core extraction machine for optical lens processing and its working method, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a core-taking machine for optical lens processing, comprising a feeding and taking mechanism, a turntable mechanism, a feeding mechanism and a grinding mechanism installed on the upper part of the processing table;

[0006] The feeding and unloading mechanism includes a feeding plate, a storage plate, a first servo slide, a second servo slide, a feeding servo slide, a feeding head seat, an unloading drive slide, and an unloading head seat. The feeding plate and the storage plate are driven to move on the upper part of the processing table through the cooperation of the first servo slide and the second servo slide. The feeding head seat and the unloading head seat are respectively installed on the drive side of the feeding servo slide and the unloading drive slide.

[0007] The turntable mechanism includes a servo turntable, a lens positioning seat, a micro-motion cylinder, a docking drive cylinder, and a docking end. The servo turntable is rotatably mounted on the upper part of the processing table. The micro-motion cylinder is supported and mounted on the upper part of the servo turntable through the lens positioning seat. The docking drive cylinder is mounted at the material picking station on the upper part of the processing table. The docking end is mounted on the push rod end of the docking drive cylinder.

[0008] The feeding mechanism includes a servo rotary table, a lifting drive slide, a transverse servo slide, a picking support, a shifting drive motor, and a double-headed suction cup. The picking support is installed on the upper part of the servo rotary table through the lifting drive slide and the transverse servo slide. The double-headed suction cup is installed on the lower side of the picking support through the shifting drive motor.

[0009] The grinding mechanism includes a grinding head drive slide, a grinding drive head, and a grinding tool holder. The grinding drive head is mounted on the upper part of the grinding head drive slide, and the grinding tool holder is mounted on the side of the grinding head drive slide.

[0010] Preferably, the drive base of the servo turntable is fixedly installed to the top center of the processing table by bolts. Multiple lens positioning seats are provided, and several lens positioning seats are evenly fixedly installed on the upper part of the servo turntable in a circumferential shape. A lens positioning groove is provided in the top center of the lens positioning seat.

[0011] Preferably, the micro-motion cylinders are arranged in pairs. The two sides of the lens positioning groove are symmetrically provided with cylinder mounting grooves. The micro-motion cylinder is fixedly fitted and installed inside the cylinder mounting groove. The base side of the docking drive cylinder is fixedly installed to the upper part of the processing table by bolts. The upper side of the docking drive cylinder is fixedly installed with a photoelectric sensor by a bracket.

[0012] Preferably, the aforementioned docking end is fixedly installed on the push rod end of the docking drive cylinder, and the lower part of the lens positioning seat is provided with a docking groove hole. After installation, the docking end is aligned and fitted with the docking groove hole, and a connecting air hole is provided in the middle of both the docking end and the docking groove hole.

[0013] Preferably, the first servo slide and the second servo slide are arranged in pairs. The base sides of the two sets of first servo slides are fixedly installed on the upper part of the processing table by bolts. The first servo slide and the second servo slide are arranged at right angles. The base of the second servo slide is fixedly installed on the drive side of the first servo slide.

[0014] Preferably, the feeding plate and the storage plate are arranged at right angles on the outer side of the servo turntable. The base sides of the feeding plate and the storage plate are fixedly installed to the drive sides of the two sets of second servo slides by bolts. The feeding servo slide and the picking drive slide are both fixedly installed on the upper part of the processing table by brackets. The drive sides of the feeding servo slide and the picking drive slide are both equipped with lifting cylinders. The feeding head seat and the picking head seat are respectively installed on the drive sides of the two sets of lifting cylinders by brackets. The lower part of the feeding head seat and the picking head seat are both vertically fixedly equipped with picking suction heads.

[0015] Preferably, the base side of the servo rotary table is fixedly installed to the upper part of the processing table by bolts, the lifting drive slide is fixedly installed on the upper turntable side of the servo rotary table, the end seat side of the transverse servo slide is fixedly installed to the slide side of the lifting drive slide by bolts, and the upper end of the material pick-up support is fixedly installed to the slide side of the transverse servo slide by bolts.

[0016] Preferably, the aforementioned double-headed suction cup is mounted on the lower inner side of the material-picking support via a shaft column for fixed-axis rotation. The two sides of the double-headed suction cup are respectively fixedly mounted with conveying suction heads in a symmetrical manner. The displacement drive motor is fixedly mounted on the lower outer side of the material-picking support via bolts, and the drive shaft end of the displacement drive motor is fixedly mounted with the shaft end of the double-headed suction cup.

[0017] Preferably, the base side of the grinding head drive slide is fixedly installed to the upper part of the processing table by bolts. The grinding drive heads are arranged in pairs, and the lower support sides of the two sets of grinding drive heads are respectively fixedly installed to the two sets of slide sides on the upper part of the grinding head drive slide. The rotating shaft ends of the two sets of grinding drive heads are equipped with suction heads. The grinding tool holder is fixedly installed on the upper rear side of the base of the grinding head drive slide. A telescopic drive seat is provided in the middle of the grinding tool holder, and a grinding tool disc is provided in the middle of the telescopic drive seat. A protective shell is installed on the upper part of the base side of the grinding head drive slide.

[0018] A method for operating a lens core extraction machine for optical lens processing includes the following steps:

[0019] S1. Lens loading: Optical lenses are fixedly placed on the upper part of the feeding plate in a matrix. During operation, the feeding head is moved to the upper part of the feeding plate by the feeding servo slide. Then, the feeding plate is moved and positioned by the cooperation of the first servo slide and the second servo slide, so that the feeding head is directly above the optical lens to be picked up. Then, the feeding head is moved down by the lifting cylinder. The optical lens is picked up and fixed by the picking suction head at the lower part of the feeding head. Then, the optical lens is moved to the upper part of the lens positioning seat at the feeding position on the servo turntable. After placement, the optical lens is fitted into the lens positioning groove in the middle of the lens positioning seat, and the optical lens loading is completed.

[0020] S2, Lens Transfer and Positioning: After the optical lens is placed, the servo turntable rotates counterclockwise at a fixed angle. During the transfer process, the photoelectric sensor on the side of the docking drive cylinder verifies and detects the transfer of the servo turntable. After the rotation and transfer, the next set of optical lenses is placed by the feeding head seat. This process is repeated to complete the rotation and transfer of the optical lenses. When the optical lens rotates to the picking position, the docking drive cylinder drives the docking end to move up. During the process, the upper end of the docking end contacts and fits with the groove surface of the docking slot at the bottom of the lens positioning seat. After fitting, the docking end and the air hole in the middle of the docking slot are sealed and connected. Then, the micro-motion cylinders on both sides of the lens positioning slot are driven by the connecting air path to work. The optical lens is aligned and centered by the centering guide. The micro-motion cylinder retracts and resets. Then, the docking drive cylinder drives the docking end to move down and reset, completing the positioning of the optical lens.

[0021] S3. Lens Picking: After the optical lens is positioned, the servo rotary table drives the transverse servo slide to rotate 90 degrees counterclockwise. Then, the transverse servo slide drives the double-head suction cup to move horizontally to directly above the positioned optical lens. After that, the displacement drive motor drives the double-head suction cup to rotate 90 degrees to make the transfer head of the double-head suction cup vertical. Then, the lifting drive slide drives the double-head suction cup to move down to complete the picking up of the optical lens.

[0022] S4. Lens Grinding: After the optical lens is picked up, the double-head suction unit moves the optical lens to above the grinding tool holder. Then, the double-head suction unit flips 90 degrees to make the transfer suction head horizontal. After that, the double-head suction unit moves the optical lens down to make the optical lens and the grinding drive head coaxial. Then, the grinding head drive slide drives the two sets of grinding drive heads to approach the double-head suction unit and completes the adsorption limit of the optical lens through the adsorption end. Then, the double-head suction unit moves up to leave the processing area. After completion, the two sets of grinding drive heads continue to approach to clamp and fix the optical lens in the grinding position. Then, the grinding drive head drives the optical lens to rotate on a fixed axis. At the same time, the grinding tool holder drives the grinding tool disc to approach and contact the optical lens to complete the optical lens grinding process.

[0023] S5. Lens Unloading: After grinding, the optical lens is picked up and fed in the same manner as described above. While installing the optical lens, the transfer head on the other side of the double-headed suction cup is used to pick up and limit the processed optical lens. Then, the double-headed suction cup moves up and away from the processing area, placing the processed optical lens on the upper part of the lens positioning seat in an empty position. Then, the servo turntable rotates and changes position again, and the double-headed suction cup completes the picking up of the next set of optical lenses. After that, the processed optical lens follows the servo turntable to rotate and change position. When it reaches the unloading position, the picking head is driven by the picking drive slide to pick up the processed optical lens. Then, the picking head is used to transfer the processed optical lens to the upper part of the storage plate, completing the unloading of the optical lens.

[0024] Compared with the prior art, the present invention, employing the above technical solution, has the following technical effects:

[0025] 1. The core extraction machine adopts a rotary transfer auxiliary structure. A servo turntable is set on the upper part of the processing table, and the feeding and storage areas are set on the side of the servo turntable. During operation, the feeding head is driven by the servo structure to complete the feeding and transportation of optical lenses. Then, the optical lens is transferred to the workstation by the fixed-angle rotation of the servo turntable. This eliminates the need for sequential transfer between multiple transport components, reduces the transfer stroke of the optical lens, and enables the simultaneous operation of multiple transport components, which can further shorten the transfer time of optical lenses and improve the processing efficiency of optical lenses.

[0026] 2. A lens positioning seat is set on the upper part of the servo turntable, and a micro-motion cylinder is installed on the side of the positioning groove in the middle of the lens positioning seat. During the transfer of optical lenses, the centering and pushing of the micro-motion cylinders on both sides of the positioning groove can realize the rapid and accurate positioning of the optical lenses. The structure is simple and the operation is reliable, which is conducive to improving the processing accuracy of optical lenses. In addition, the micro-motion cylinder adopts a split docking type drive method. The micro-motion cylinder relies on the lifting drive of the docking drive cylinder installed below the picking station to realize the docking and connection of the working air circuit. The structure is simple and the operation is reliable, eliminating the need for the layout of pneumatic connection structures such as connecting air pipes and control valve groups, which is conducive to improving the rotational working accuracy of the servo turntable and the overall working stability of the device.

[0027] 3. It adopts a dual-head material handling structure, relying on the dual-head suction base installed under the material handling support to complete the material handling of optical lenses. The dual-head suction base is equipped with dual suction heads, which can simultaneously pick up and limit two sets of optical lenses. The dual-head suction base is driven by a switching drive motor to rotate. Through a 90-degree flip-up switching position, it can quickly switch between vertical and horizontal material handling modes. During operation, it can efficiently complete the material handling and transfer of optical lenses, which is conducive to improving the transfer efficiency of optical lenses. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the overall installation three-dimensional structure of the present invention;

[0030] Figure 2 This is a schematic diagram of the front structure of the feeding and dispensing mechanism of the present invention during operation;

[0031] Figure 3 This is a schematic diagram of the rear structure of the feeding and dispensing mechanism of the present invention during operation;

[0032] Figure 4 This is a schematic diagram of the working and installation structure of the servo turntable and feeding mechanism of the present invention;

[0033] Figure 5 This is a schematic diagram of the upper structure of the lens positioning seat and docking drive cylinder in operation according to the present invention;

[0034] Figure 6 This is a schematic diagram of the lower structure of the lens positioning seat and docking drive cylinder in operation according to the present invention;

[0035] Figure 7 This is a schematic diagram of the front structure of the feeding mechanism and grinding mechanism of the present invention during operation;

[0036] Figure 8 This is a schematic diagram of the rear structure of the feeding mechanism and grinding mechanism of the present invention after they are installed.

[0037] Explanation of reference numerals in the attached drawings: 1. Feeding plate; 2. Storage plate; 3. First servo slide; 4. Second servo slide; 5. Feeding servo slide; 6. Feeding head seat; 7. Picking drive slide; 8. Picking head seat; 9. Servo turntable; 10. Lens positioning seat; 11. Micro-motion cylinder; 12. Docking drive cylinder; 13. Docking end; 14. Photoelectric sensor; 15. Docking slot; 16. Servo rotary seat; 17. Lifting drive slide; 18. Transverse servo slide; 19. Picking support; 20. Shifting drive motor; 21. Double-head suction seat; 22. Grinding head drive slide; 23. Grinding drive head; 24. Grinding tool holder; 25. Protective housing. Detailed Implementation

[0038] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0039] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.

[0040] Example

[0041] Please see Figure 1-8 This invention provides a technical solution: a core-taking machine for optical lens processing, comprising a feeding and taking mechanism, a turntable mechanism, a feeding mechanism, and a grinding mechanism mounted on the upper part of the processing table, specifically:

[0042] The feeding and unloading mechanism is used for feeding and unloading optical lenses. The mechanism includes a feeding plate 1, a storage plate 2, a first servo slide 3, a second servo slide 4, a feeding servo slide 5, a feeding head seat 6, a picking drive slide 7, and a picking head seat 8. The feeding plate 1 and storage plate 2 are driven to move and are mounted on the upper part of the processing table through the cooperation of the first servo slide 3 and the second servo slide 4. Specifically, see attached... Figure 2 As shown, the first servo slide 3 and the second servo slide 4 are both arranged in pairs. The base sides of the two sets of first servo slide 3 are fixedly installed on the upper part of the processing table by bolts. The first servo slide 3 and the second servo slide 4 are arranged at right angles, serving as the X-axis displacement drive structure for the feeding plate 1 and the storage plate 2. The base of the second servo slide 4 is fixedly installed with the drive side of the first servo slide 3, serving as the Y-axis displacement drive structure for the feeding plate 1 and the storage plate 2. The feeding plate 1 and the storage plate 2 are arranged at right angles on the outer side of the servo turntable 9, serving as the feeding and unloading storage structure for optical lenses, respectively. In order to achieve the drive connection, the base sides of the feeding plate 1 and the storage plate 2 are fixedly installed with the drive sides of the two sets of second servo slide 4 by bolts.

[0043] The feed head seat 6 and the pick-up head seat 8 are respectively mounted on the drive side of the feed servo slide 5 and the pick-up drive slide 7, and are used for the feeding and unloading transport structure of optical lenses, as detailed in the attached diagram. Figure 2 As shown, the feeding servo slide 5 and the picking drive slide 7 are both fixedly installed on the upper part of the processing table by a bracket. In order to realize lifting and picking, a lifting cylinder is installed on the drive side of the feeding servo slide 5 and the picking drive slide 7. The feeding head seat 6 and the picking head seat 8 are respectively installed on the drive side of the two sets of lifting cylinders by a bracket. In order to facilitate the picking of optical lenses, a picking suction head is fixedly installed vertically on the lower part of the feeding head seat 6 and the picking head seat 8.

[0044] The turntable mechanism is used for transferring and repositioning optical lenses. The turntable mechanism includes a servo turntable 9, a lens positioning seat 10, a micro-motion cylinder 11, a docking drive cylinder 12, and a docking end 13. The servo turntable 9 is rotatably mounted on the upper part of the processing table. (See attached diagram for details.) Figure 1As shown, the drive base of the servo turntable 9 is fixedly installed to the top center of the processing table by bolts. It adopts a turntable-type transfer auxiliary structure. The servo turntable 9 is set on the upper part of the processing table, and the feeding and storage areas are divided into sections on the side of the servo turntable 9. During operation, the feeding head seat 6 is driven by the servo structure to complete the feeding and transportation of optical lenses. Then, the optical lenses are transferred to the workstation by the fixed-angle rotation of the servo turntable 9. This eliminates the need for sequential transfer between multiple transport components, reduces the transfer stroke of the optical lenses, and enables the simultaneous operation of multiple transport components, which can further shorten the transfer time of optical lenses and improve the processing efficiency of optical lenses.

[0045] The micro-motion cylinder 11 is supported and mounted on the upper part of the servo turntable 9 via the lens positioning seat 10, as detailed in the attached document. Figure 4 As shown, multiple lens positioning seats 10 are provided, and several lens positioning seats 10 are evenly fixedly installed in a circular shape on the upper part of the servo turntable 9. In order to facilitate the installation and positioning of optical lenses, as shown in the attached figure... Figure 5 As shown, a lens positioning groove is provided in the middle of the top side of the lens positioning seat 10. The micro-actuators 11 are arranged in pairs. To facilitate the connection and installation of the micro-actuators 11, cylinder mounting grooves are symmetrically opened on both sides of the lens positioning groove. The micro-actuators 11 are fixedly fitted and installed inside the cylinder mounting grooves. During the repositioning and transfer of the optical lens, the centering and guiding push of the micro-actuators 11 on both sides of the positioning groove can realize the rapid and accurate positioning of the optical lens. The structure is simple and the operation is reliable, which is conducive to improving the accuracy of optical lens processing. The docking drive cylinder 12 is a pneumatic cylinder body. The docking drive cylinder 12 is installed at the material picking station on the upper part of the processing table. Specifically, the base side of the docking drive cylinder 12 is fixedly installed to the upper part of the processing table by bolts. The docking end 13 is installed on the push rod end of the docking drive cylinder 12 for the air path drive docking connection of the micro-actuators 11. Figure 6 As shown, the docking end 13 is fixedly installed on the push rod end of the docking drive cylinder 12. The lower part of the lens positioning seat 10 is provided with a docking slot 15. After installation, the docking end 13 and the docking slot 15 are aligned and fitted together. In order to achieve air circuit connection, a connecting air hole is provided in the middle of both the docking end 13 and the docking slot 15. The air circuit interface side of the micro-motion cylinder 11 is connected to the connecting air hole. The micro-motion cylinder 11 adopts a split docking type drive method. The micro-motion cylinder 11 relies on the lifting drive of the docking drive cylinder 12 installed below the picking position to achieve the docking connection of the working air circuit. The structure is simple and the operation is reliable. It eliminates the need for the layout of pneumatic connection structures such as connecting air pipes and control valve groups, which is conducive to improving the rotational working accuracy of the servo turntable 9 and the overall working stability of the device. In order to realize the verification and calibration of the rotational position of the servo turntable 9, a photoelectric sensor 14 is fixedly installed on the upper side of the docking drive cylinder 12 by a bracket.

[0046] The feeding mechanism is used for feeding optical lenses during grinding. The feeding mechanism includes a servo rotary table 16, a lifting drive slide 17, a transverse servo slide 18, a pick-up support 19, a shifting drive motor 20, and a double-head suction cup 21. The pick-up support 19 is mounted on the upper part of the servo rotary table 16 via the lifting drive slide 17 and the transverse servo slide 18. Specifically, see attached... Figure 7 As shown, the base side of the servo rotary table 16 is fixedly installed to the upper part of the processing table by bolts. The lifting drive slide 17 is fixedly installed on the upper rotary table side of the servo rotary table 16. The end seat side of the transverse servo slide 18 is fixedly installed to the slide side of the lifting drive slide 17 by bolts. The upper end of the pick-up support 19 is fixedly installed to the slide side of the transverse servo slide 18 by bolts. Through the cooperation of the three sets of servo structures, the precise displacement drive of the pick-up support 19 can be realized.

[0047] The double-headed suction holder 21 is driven by the shifting drive motor 20 and installed on the lower side of the picking support 19 for picking up and transporting optical lenses. Specifically, see attached... Figure 8 As shown, the double-headed suction holder 21 is mounted on the lower inner side of the material-picking support 19 via a fixed-axis support column. To facilitate the picking and handling of optical lenses, symmetrically fixed conveying suction heads are mounted on both sides of the double-headed suction holder 21. To enable the flipping and repositioning of the double-headed suction holder 21, a displacement drive motor 20 is bolted to the lower outer side of the material-picking support 19. The displacement drive motor 20 is a micro servo motor, and its drive shaft is fixed to the shaft of the double-headed suction holder 21. The fixed installation adopts a dual-head material picking structure. The optical lens picking is completed by the dual-head suction seat 21 installed under the material picking support 19. The dual-head suction seat 21 adopts a dual suction head setting, which can simultaneously pick up and limit two sets of optical lenses. The dual-head suction seat 21 is driven by the rotation drive motor 20. The vertical and horizontal material picking modes can be quickly switched by flipping and switching positions by 90 degrees. During operation, it can efficiently complete the picking and transfer of optical lenses, which is conducive to improving the transfer efficiency of optical lenses.

[0048] The grinding mechanism is used for grinding optical lenses. The grinding mechanism includes a grinding head drive slide 22, a grinding drive head 23, and a grinding tool holder 24. The grinding drive head 23 is mounted on the upper part of the grinding head drive slide 22. Specifically, see attached... Figure 7As shown, the base of the grinding head drive slide 22 is fixedly installed to the upper part of the processing table by bolts. The grinding head drive slide 22 is a pneumatic slide with a dual-sided independent drive structure. The grinding drive heads 23 are arranged in pairs, and the lower support sides of the two sets of grinding drive heads 23 are fixedly installed to the two sets of slide sides on the upper part of the grinding head drive slide 22, respectively. In order to facilitate the grinding and fixation of optical lenses, suction heads are installed at the rotating shaft ends of the two sets of grinding drive heads 23. The grinding tool holder 24 is installed on the side of the grinding head drive slide 22 for the grinding of optical lenses. Specifically, the grinding tool holder 24 is fixedly installed on the upper rear side of the base of the grinding head drive slide 22. In order to realize the displacement drive of the grinding tool disc, a telescopic drive seat is provided in the middle of the grinding tool holder 24. In order to realize the grinding process, a grinding tool disc is provided in the middle of the telescopic drive seat. In order to realize the shielding and protection of the grinding area, as shown in the attached figure. Figure 4 As shown, a protective housing 25 is installed on the upper part of the base side of the grinding head drive slide 22.

[0049] A method for operating a lens core extraction machine for optical lens processing includes the following steps:

[0050] S1. Lens loading: Optical lenses are fixedly placed on the upper part of the feeding plate 1 in a matrix. During operation, the feeding head seat 6 is moved to the upper part of the feeding plate 1 by the feeding servo slide 5. Then, the feeding plate 1 is moved and positioned by the cooperation of the first servo slide 3 and the second servo slide 4, so that the feeding head seat 6 is directly above the optical lens to be picked up. Then, the feeding head seat 6 is moved down by the lifting cylinder. The optical lens is picked up and fixed by the picking suction head at the lower part of the feeding head seat 6. Then, the optical lens is moved to the upper part of the lens positioning seat 10 at the feeding position on the servo turntable 9. After placement, the optical lens is fitted and installed in the lens positioning groove in the middle of the lens positioning seat 10, thus completing the optical lens loading work.

[0051] S2, Lens Transfer and Positioning: After the optical lens is placed, the servo turntable 9 rotates counterclockwise at a fixed angle. During the transfer process, the photoelectric sensor 14 on the side of the docking drive cylinder 12 verifies and detects the transfer of the servo turntable 9. After the rotation and transfer, the feed head seat 6 completes the placement of the next set of optical lenses. This process is repeated to complete the rotation and transfer of the optical lenses. When the optical lens rotates to the picking position, the docking drive cylinder 12 drives the docking end 13 to move upward. During this process, the upper end of the docking end 13 contacts and fits against the groove surface of the docking slot 15 at the bottom of the lens positioning seat 10. After fitting, the docking end 13 and the air hole in the middle of the docking slot 15 are sealed and connected. Then, the micro-motion cylinders 11 on both sides of the lens positioning slot are driven by the connecting air path to work. The optical lens is aligned and centered by the centering guide. The micro-motion cylinder 11 retracts and resets. Then, the docking drive cylinder 12 drives the docking end 13 to move downward and reset, completing the positioning of the optical lens.

[0052] S3. Lens Picking: After the optical lens is positioned, the servo rotary table 16 drives the transverse servo slide 18 to rotate 90 degrees counterclockwise. Then, the transverse servo slide 18 drives the double-head suction cup 21 to move horizontally to directly above the positioned optical lens. After that, the position drive motor 20 drives the double-head suction cup 21 to rotate 90 degrees to make the transfer head of the double-head suction cup 21 vertical. Then, the lifting drive slide 17 drives the double-head suction cup 21 to move down to complete the picking up of the optical lens.

[0053] S4. Lens Grinding: After the optical lens is picked up, the double-head suction base 21 moves the optical lens to above the grinding tool holder 24. Then, the double-head suction base 21 flips 90 degrees to make the transfer suction head horizontal. Then, the double-head suction base 21 moves the optical lens down to make the optical lens and the grinding drive head 23 coaxial. Then, the grinding head drive slide 22 drives the two sets of grinding drive heads 23 to approach the double-head suction base 21 and completes the adsorption limit of the optical lens through the adsorption end. Then, the double-head suction base 21 moves up to leave the processing area. After completion, the two sets of grinding drive heads 23 continue to approach to make the optical lens clamped and fixed in the grinding position. Then, the grinding drive head 23 drives the optical lens to rotate on a fixed axis. At the same time, the grinding tool holder 24 drives the grinding tool disc to approach and contact the optical lens to complete the grinding process of the optical lens.

[0054] S5. Lens Unloading: After the grinding process is completed, the optical lens is picked up and fed in the same way as described above. While the optical lens is being installed, the transfer suction head on the other side of the double-head suction base 21 is used to pick up and limit the processed optical lens. Then the double-head suction base 21 moves up and leaves the processing area, and the processed optical lens is placed on the upper part of the lens positioning seat 10 which is in an empty state. Then the servo turntable 9 rotates and changes position again, and the double-head suction base 21 completes the picking up of the next set of optical lenses. After that, the processed optical lens follows the servo turntable 9 to rotate and change position. When it reaches the unloading position, the picking head seat 8 is driven by the picking drive slide 7 to complete the picking up of the processed optical lens. Then the picking head seat 8 is used to transfer the processed optical lens to the upper part of the storage plate 2, and the unloading of the optical lens is completed.

[0055] In summary, the core extraction machine adopts a rotary transfer auxiliary structure. A servo rotary table 9 is set on the upper part of the processing table, and the feeding and storage areas are separated on the side of the servo rotary table 9. During operation, the feeding head seat 6 is driven by the servo structure to complete the feeding and transportation of optical lenses. Then, the optical lenses are transferred to the workstation by the fixed-angle rotation of the servo rotary table 9. This eliminates the need for sequential transfer between multiple transport components, reduces the transfer stroke of the optical lenses, and enables simultaneous operation of multiple transport components, further shortening the transfer time of optical lenses and improving the processing efficiency of optical lenses. A lens positioning seat 10 is set on the upper part of the servo rotary table 9, and a micro-actuator 11 is installed on the side of the positioning groove in the middle of the lens positioning seat 10. During the transfer of optical lenses, the centering and guiding push of the micro-actuator 11 on both sides of the positioning groove can achieve rapid and accurate positioning of the optical lenses. The structure is simple, the operation is reliable, and it is beneficial to... The precision of optical lens processing is improved, and the micro-motion cylinder 11 adopts a split docking drive method. The micro-motion cylinder 11 relies on the lifting drive of the docking drive cylinder 12 installed below the picking station to realize the docking connection of the working air circuit. The structure is simple and reliable, eliminating the need for pneumatic connection structures such as connecting air pipes and control valve groups. This is conducive to improving the rotational working accuracy of the servo turntable 9 and the overall working stability of the device. The dual-head picking working structure relies on the dual-head suction seat 21 installed under the picking support 19 to complete the picking of optical lenses. The dual-head suction seat 21 adopts a dual suction head setting, which can simultaneously pick up and limit two sets of optical lenses. The dual-head suction seat 21 is driven by the switching drive motor 20 to rotate. Through a 90-degree flip-up switching position, the vertical and horizontal picking modes can be quickly switched. During operation, the picking and transfer of optical lenses can be completed efficiently, which is conducive to improving the transfer efficiency of optical lenses.

[0056] Those skilled in the art will understand that the features described in the various embodiments and / or claims of the present invention can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in the present invention. In particular, the features described in the various embodiments and / or claims of the present invention can be combined or combined in various ways without departing from the spirit and teachings of the present invention. All such combinations and / or combinations fall within the scope of the present invention.

Claims

1. A core-taking machine for optical lens processing, comprising a feeding and taking mechanism, a turntable mechanism, a feeding mechanism, and a grinding mechanism mounted on a processing table, characterized in that: The feeding and picking mechanism includes a feeding plate (1), a storage plate (2), a first servo slide (3), a second servo slide (4), a feeding servo slide (5), a feeding head seat (6), a picking drive slide (7), and a picking head seat (8). The feeding plate (1) and the storage plate (2) are driven to move on the upper part of the processing table through the cooperation of the first servo slide (3) and the second servo slide (4). The feeding head seat (6) and the picking head seat (8) are respectively installed on the driving side of the feeding servo slide (5) and the picking drive slide (7). The turntable mechanism includes a servo turntable (9), a lens positioning seat (10), a micro-motion cylinder (11), a docking drive cylinder (12), and a docking end (13). The servo turntable (9) is rotatably mounted on the upper part of the processing table. The micro-motion cylinder (11) is supported and mounted on the upper part of the servo turntable (9) through the lens positioning seat (10). The docking drive cylinder (12) is mounted at the material picking station on the upper part of the processing table. The docking end (13) is mounted on the push rod end of the docking drive cylinder (12). The feeding mechanism includes a servo rotary table (16), a lifting drive slide (17), a transverse servo slide (18), a picking support (19), a shift drive motor (20), and a double-head suction seat (21). The picking support (19) is driven and installed on the upper part of the servo rotary table (16) by the lifting drive slide (17) in conjunction with the transverse servo slide (18). The double-head suction seat (21) is driven and installed on the lower side of the picking support (19) by the shift drive motor (20). The grinding mechanism includes a grinding head drive slide (22), a grinding drive head (23), and a grinding tool holder (24). The grinding drive head (23) is installed on the upper part of the grinding head drive slide (22), and the grinding tool holder (24) is installed on the side of the grinding head drive slide (22).

2. A draw machine for optical lens processing according to claim 1, characterized in that, The drive base of the servo turntable (9) is fixedly installed to the top center of the processing table by bolts. Multiple lens positioning seats (10) are provided. Several lens positioning seats (10) are evenly fixedly installed on the upper part of the servo turntable (9) in a circular shape. A lens positioning groove is provided in the top center of the lens positioning seat (10).

3. A draw machine for optical lens processing according to claim 2, characterized in that, The micro-motion cylinders (11) are arranged in pairs. The two sides of the lens positioning groove are symmetrically provided with cylinder mounting grooves. The micro-motion cylinders (11) are fixedly fitted and installed inside the cylinder mounting grooves. The base side of the docking drive cylinder (12) is fixedly installed to the upper part of the processing table by bolts. The upper side of the docking drive cylinder (12) is fixedly installed with a photoelectric sensor (14) by a bracket.

4. The draw machine for optical lens processing according to claim 3, characterized in that, The docking end (13) is fixedly installed on the push rod end of the docking drive cylinder (12). The lower part of the lens positioning seat (10) is provided with a docking slot (15). After installation, the docking end (13) and the docking slot (15) are aligned and fitted together. Both the docking end (13) and the docking slot (15) are provided with a connecting air hole in the middle.

5. A draw machine for optical lens processing according to claim 4, characterized in that, The first servo slide (3) and the second servo slide (4) are both set in pairs. The base sides of the two sets of the first servo slide (3) are fixedly installed on the upper part of the processing table by bolts. The first servo slide (3) and the second servo slide (4) are arranged at right angles. The base of the second servo slide (4) is fixedly installed on the drive side of the first servo slide (3).

6. A draw machine for optical lens processing according to claim 5, characterized in that, The feeding plate (1) and the storage plate (2) are arranged at right angles on the outer side of the servo turntable (9). The base sides of the feeding plate (1) and the storage plate (2) are fixedly installed to the driving sides of the two sets of second servo slides (4) by bolts. The feeding servo slide (5) and the picking drive slide (7) are both fixedly installed on the upper part of the processing table by brackets. The driving sides of the feeding servo slide (5) and the picking drive slide (7) are both equipped with lifting cylinders. The feeding head seat (6) and the picking head seat (8) are respectively installed on the driving sides of the two sets of lifting cylinders by brackets. The lower part of the feeding head seat (6) and the picking head seat (8) are both fixedly installed with picking suction heads in a vertical position.

7. The draw machine for optical lens processing according to claim 1, wherein, The base side of the servo rotary table (16) is fixedly installed to the upper part of the processing table by bolts. The lifting drive slide (17) is fixedly installed on the upper turntable side of the servo rotary table (16). The end seat side of the transverse servo slide (18) is fixedly installed to the slide side of the lifting drive slide (17) by bolts. The upper end of the material pick-up support (19) is fixedly installed to the slide side of the transverse servo slide (18) by bolts.

8. A lens core extraction machine according to claim 7, characterized in that, The double-head suction seat (21) is mounted on the lower inner side of the material pick-up support (19) by a fixed axis support column. The two sides of the double-head suction seat (21) are respectively fixedly mounted with conveying suction heads in a symmetrical manner. The shifting drive motor (20) is fixedly mounted on the lower outer side of the material pick-up support (19) by bolts. The drive shaft end of the shifting drive motor (20) is fixedly mounted with the shaft end of the double-head suction seat (21).

9. A lens core extraction machine for optical lens processing according to claim 1, characterized in that, The base side of the grinding head drive slide (22) is fixedly installed to the upper part of the processing table by bolts. The grinding drive heads (23) are arranged in pairs. The lower support side of the two sets of grinding drive heads (23) is fixedly installed to the two sets of slide sides on the upper part of the grinding head drive slide (22). The shaft ends of the two sets of grinding drive heads (23) are equipped with suction heads. The grinding tool holder (24) is fixedly installed on the upper rear side of the base of the grinding head drive slide (22). The middle part of the grinding tool holder (24) is provided with a telescopic drive seat. The middle part of the telescopic drive seat is provided with a grinding tool disc. The upper part of the base side of the grinding head drive slide (22) is equipped with a protective shell seat (25).

10. A method of operating a lens machining draw machine according to any one of claims 1 to 9, characterized in that, Includes the following steps: S1. Lens loading: Optical lenses are fixedly placed on the upper part of the feeding plate (1) in a matrix. During operation, the feeding head seat (6) is driven to move above the feeding plate (1) by the feeding servo slide (5). Then, the feeding plate (1) is moved and positioned by the cooperation of the first servo slide (3) and the second servo slide (4), so that the feeding head seat (6) is directly above the optical lens to be picked up. Then, the feeding head seat (6) is driven to move down by the lifting cylinder. The optical lens is picked up and fixed by the picking suction head at the bottom of the feeding head seat (6). Then, the optical lens is moved to the upper part of the lens positioning seat (10) at the feeding position on the servo turntable (9). After placement, the optical lens is fitted and installed with the lens positioning groove in the middle of the lens positioning seat (10), thus completing the optical lens loading work. S2, Lens Transfer and Positioning: After the optical lenses are placed, the servo turntable (9) rotates counterclockwise at a fixed angle. During the transfer process, the photoelectric sensor (14) on the side of the docking drive cylinder (12) verifies and detects the transfer of the servo turntable (9). After the rotation and transfer, the next set of optical lenses is placed by the feeding head seat (6). The rotation and transfer of optical lenses are completed in this way. When the optical lens rotates to the picking position, the docking drive cylinder (12) drives the docking end (13) to move upward. During the process, the upper end of the docking end (13) contacts and fits against the groove side of the docking slot (15) at the lower part of the lens positioning seat (10). After fitting, the docking end (13) and the air hole in the middle of the docking slot (15) are sealed and connected. Then, the micro-movement cylinders (11) on both sides of the lens positioning slot are driven to work through the connecting air path. The optical lens is aligned and centered by the centering guide. The micro-movement cylinder (11) retracts and resets. Then, the docking drive cylinder (12) drives the docking end (13) to move down and reset, thus completing the positioning work of the optical lens. S3, Lens Picking: After the optical lens is positioned, the servo turntable (16) drives the transverse servo slide (18) to rotate 90 degrees counterclockwise. Then, the transverse servo slide (18) drives the double-head suction cup (21) to move horizontally to directly above the positioned optical lens. Then, the displacement drive motor (20) drives the double-head suction cup (21) to rotate 90 degrees to make the transfer head of the double-head suction cup (21) vertical. Then, the lifting drive slide (17) drives the double-head suction cup (21) to move down to complete the picking up of the optical lens. S4. Lens Grinding: After the optical lens is picked up, the double-head suction base (21) moves the optical lens to the top of the grinding tool holder (24). Then, the double-head suction base (21) flips 90 degrees to make the transfer suction head horizontal. Then, the double-head suction base (21) moves the optical lens down to make the optical lens and the grinding drive head (23) coaxial. Then, the grinding head drive slide (22) drives the two sets of grinding drive heads (23) to approach the double-head suction base (21) and completes the adsorption limit of the optical lens through the adsorption end. Then, the double-head suction base (21) moves up to leave the processing area. After completion, the two sets of grinding drive heads (23) continue to approach to make the optical lens clamped and fixed in the grinding position. Then, the grinding drive head (23) drives the optical lens to rotate on a fixed axis. At the same time, the grinding tool holder (24) drives the grinding tool disk to approach and contact the optical lens to complete the grinding process of the optical lens. S5. Lens unloading: After the grinding process is completed, the optical lens is picked up and fed in the same way as above. While the optical lens is installed, the optical lens is picked up and limited by the transfer suction head on the other side of the double-head suction seat (21). Then the double-head suction seat (21) moves up and leaves the processing area. The optical lens is placed on the upper part of the lens positioning seat (10) which is in an empty state. Then the servo turntable (9) rotates and changes position again. The next set of optical lenses is picked up by the double-head suction seat (21). The optical lens is then rotated and changed position with the servo turntable (9). When it reaches the unloading position, the picking head seat (8) is driven by the picking drive slide (7) to pick up the optical lens. Then the optical lens is transferred to the upper part of the storage plate (2) by the picking head seat (8) to complete the unloading of the optical lens.

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