Ship special-shaped part welding device

Abstract

The invention provides a ship special-shaped part welding device, and relates to the technical field of ship special-shaped part welding. The ship special-shaped part welding device comprises a workbench straight pipe welding assembly and an auxiliary pipe welding assembly. The workbench is provided with a sliding groove. The straight pipe welding assembly is installed on the workbench. The auxiliary pipe welding assembly comprises a supporting frame upper pressing mechanism and a supporting frame lower jacking mechanism. The upper pressing mechanism comprises a telescopic piece and an upper movable pressing piece; the telescopic piece is installed on the supporting frame, and the upper movable pressing piece is movably connected with the output end of the telescopic piece. And the lower ejection mechanism comprises a sliding seat and a lower movable ejection piece. The ship special-shaped part welding device solves the technical problems that in an existing ship special-shaped part welding mode, the welding angle of an auxiliary pipe cannot be adjusted, the axis of the auxiliary pipe at a welding port is prone to deflection, and the welding precision is affected.

Description

Technical Field

[0001] This invention relates to the technical field of welding irregularly shaped parts for ships, and in particular to a welding apparatus for irregularly shaped parts for ships. Background Technology

[0002] As an important part of the equipment manufacturing industry, welding technology is a key link in shipbuilding, running through the entire process of hull structure connection.

[0003] In shipbuilding, irregularly shaped components such as T-tubes, K-tubes, and Y-tubes are widely used in hull frames and piping systems. These components consist of a main pipe and auxiliary pipes, with complex structures and significant differences in dimensions, the angle between the main and auxiliary pipes, and their bending patterns among different specifications. Currently, the industry uses a manual-assisted welding process for welding these components. The specific procedure is as follows: First, the main pipe is placed stably on the welding worktable and clamped and fixed using a main fixing fixture. Then, the operator manually adjusts the position of the auxiliary pipe and clamps it again using an auxiliary fixture. After both the main and auxiliary pipes are fixed, the operator performs manual welding. This method of welding irregularly shaped ship components cannot adjust the welding angle of the auxiliary pipe, causing the axis of the auxiliary pipe at the welded end to easily deviate, affecting welding accuracy. Summary of the Invention

[0004] The purpose of this invention is to provide a welding device for irregularly shaped ship parts, which solves the technical problem that existing welding methods for irregularly shaped ship parts cannot adjust the welding angle of the secondary pipe, causing the axis of the secondary pipe at the welding port to easily deviate, thus affecting the welding accuracy.

[0005] Invention solution: This invention provides a welding device for irregularly shaped ship parts, including a straight pipe welding assembly and a secondary pipe welding assembly on a workbench; the workbench is provided with a sliding groove; the straight pipe welding assembly is installed on the workbench; the secondary pipe welding assembly includes an upper pressing mechanism and a lower pushing mechanism on a support frame; the upper pressing mechanism includes a telescopic member and an upper movable pressing member; the telescopic member is installed on the support frame, and the upper movable pressing member is movably connected to the output end of the telescopic member; the lower pushing mechanism includes a sliding seat, a lower movable pushing member, and a lower support member; the sliding seat is slidably disposed in the sliding groove, the lower movable pushing member is movably connected to the sliding seat, and the lower support member is slidably disposed in the sliding groove.

[0006] Furthermore, the straight pipe welding assembly includes a first motor, a first screw, a left lifting component, and a right lifting component; the first motor is mounted on the worktable, the first screw is mounted on the worktable and connected to the first motor, and is threadedly connected to the left lifting component, and the right lifting component is mounted on the worktable.

[0007] Furthermore, the left lifting member is provided with an elastic conical top member, and the right lifting member is provided with a fixed conical top member.

[0008] Furthermore, the elastic conical top member includes a cone head and a first spring; the left lifting member is provided with a slot, the cone head is installed in the slot, and the first spring is disposed in the slot and abuts against the cone head.

[0009] Furthermore, the telescopic component includes a limiting cylinder, a second motor, a second screw, a top seat, and a pressure rod; the limiting cylinder is installed on the support frame, the second motor is installed on the support frame, the second screw is drivenly connected to the second motor, the top seat is disposed on the limiting cylinder and threadedly connected to the second screw, the pressure rod is installed on the limiting cylinder, one end of which is connected to the top seat and the other end of which is connected to the upper movable pressure component.

[0010] Furthermore, the top seat is provided with a first limiting edge, and the limiting cylinder is provided with a first limiting groove, the first limiting edge being adapted to the first limiting groove.

[0011] Furthermore, the top rod is fitted with an annular disc and a second spring, the second spring being located between the annular disc and the upper movable pressure member; the top seat is provided with a top groove, the top groove corresponding to the position of the pressure rod.

[0012] Furthermore, the annular disk is provided with a second limiting edge, and the limiting cylinder is provided with a second limiting groove, the second limiting edge being adapted to the second limiting groove.

[0013] Beneficial effects: The welding device for irregularly shaped ship parts provided by the present invention achieves precise positioning of the main pipe through the straight pipe welding assembly, adjusts the distance between the lower movable top part and the lower support part through the slide groove, and adjusts the misalignment distance between the upper movable pressure part and the lower movable pressure part, thereby stabilizing the angle of the end of the secondary pipe, effectively avoiding the deviation of the secondary pipe axis, ensuring the alignment of the welding ports of the main pipe and the secondary pipe, and improving the welding accuracy. Attached Figure Description

[0014] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 2 This is a structural schematic diagram of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 3 This is a structural schematic diagram of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 4 This is a structural schematic diagram of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 5 This is a structural schematic diagram of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 6 This is a structural schematic diagram of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 7 This is a structural schematic diagram of the welding device for irregularly shaped ship parts provided in this embodiment; Figure 8 This is a cross-sectional view of the welding device for irregularly shaped ship parts provided in this embodiment.

[0016] icon: 1-Workbench; 2-Straight pipe welding assembly; 3-Secondary pipe welding assembly; 4-Slide groove; 5-Support frame; 6-Upper pressing mechanism; 7-Lower lifting mechanism; 8-Telescopic component; 9-Upper movable pressing component; 10-Slide seat; 11-Lower movable lifting component; 111-Lower support component; 12-First motor; 13-First screw; 14-Left lifting component; 15-Right lifting component; 16-Elastic conical top component; 17-Fixed conical top component; 18-Conical head; 19-First spring; 20-Card slot; 21-Limiting cylinder; 22-Second motor; 23-Second screw; 24-Top seat; 25-Pressure rod; 26-First limiting edge; 27-First limiting groove; 28-Circular disc; 29-Second spring; 30-Top groove; 31-Second limiting edge; 32-Second limiting groove. Detailed Implementation

[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0018] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0019] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0020] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0021] Furthermore, terms such as "horizontal" and "vertical" do not imply that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0022] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0023] The following detailed description of some embodiments of the present invention is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0024] This embodiment provides a welding device for irregularly shaped ship parts. Please refer to [reference needed]. Figure 1-8 As shown, the assembly includes a workbench 1, a straight pipe welding assembly 2, and a secondary pipe welding assembly 3. The workbench 1 is provided with a slide groove 4. The straight pipe welding assembly 2 is installed on the workbench 1. The secondary pipe welding assembly 3 includes a support frame 5, an upper pressing mechanism 6, and a lower pushing mechanism 7. The upper pressing mechanism 6 includes a telescopic member 8 and an upper movable pressing member 9. The telescopic member 8 is installed on the support frame 5, and the upper movable pressing member 9 is movably connected to the output end of the telescopic member 8. The lower pushing mechanism 7 includes a slide seat 10, a lower movable pushing member 11, and a lower support member 111. The slide seat 10 is slidably disposed in the slide groove 4, the lower movable pushing member 11 is movably connected to the slide seat 10, and the lower support member 111 is slidably disposed in the slide groove 4.

[0025] Specifically, the workbench 1 provides the mounting base for the entire device. A groove 4 is provided on its top, facilitating the movement of the lower lifting mechanism 7, which works in conjunction with the upper pressing mechanism 6 to adjust the welding angle of the secondary pipe. The straight pipe welding assembly 2 is used to position and clamp the main pipe of the ship's irregularly shaped parts. The secondary pipe welding assembly 3 is used to fix the secondary pipe. The support frame 5 is welded to the workbench 1. The upper pressing mechanism 6 is installed on top of the support frame 5 to clamp the upper part of the secondary pipe. The telescopic component 8 can drive the upper movable pressing component 9 to move up and down, thereby adjusting the angle at which the end of the secondary pipe is raised or lowered. The lower lifting mechanism 7 is located below the upper pressing mechanism 6, providing lower support and angle adjustment for the secondary pipe. The lower movable lifting component 11 is the same as the upper pressing mechanism 6, and its output end can also extend and retract. The lower movable lifting component 11 and the support component 111 can move on the groove 4. By adjusting the distance between them and the height of the upper movable pressing component 9, the angle of the end of the secondary pipe can be adjusted.

[0026] In this embodiment, the straight pipe welding assembly 2 includes a first motor 12, a first screw 13, a left lifting member 14, and a right lifting member 15; the first motor 12 is mounted on the worktable 1, the first screw 13 is mounted on the worktable 1 and is connected to the first motor 12, and is threadedly connected to the left lifting member 14, and the right lifting member 15 is mounted on the worktable 1.

[0027] Specifically, the first motor 12 is fixedly installed at the end of the workbench 1. The rotation of the first screw 13 can drive the left lifting component 14 to move, thereby adjusting the distance between the left lifting component 14 and the right lifting component 15 to accommodate pipes of different lengths.

[0028] In this embodiment, the left lifting member 14 is provided with an elastic conical top member 16, and the right lifting member 15 is provided with a fixed conical top member 17.

[0029] Specifically, the left lifting member 14 is provided with an elastic conical top member 16 on the side near the right lifting member 15, and the right lifting member 15 is provided with a fixed conical top member 17 on the side near the left lifting member 14, which can adapt to main pipes with different apertures.

[0030] In this embodiment, the elastic conical top member 16 includes a cone head 18 and a first spring 19; the left lifting member 14 is provided with a slot 20, the cone head 18 is installed in the slot 20, and the first spring 19 is disposed in the slot 20 and abuts against the cone head 18.

[0031] Specifically, the slot 20 is used to prevent the cone 18 from disengaging from the left lifting member 14, and the first spring 19 can achieve pre-clamping of the straight tube.

[0032] In this embodiment, the telescopic component 8 includes a limiting cylinder 21, a second motor 22, a second screw 23, a top seat 24, and a pressure rod 25. The limiting cylinder 21 is installed on the support frame 5, the second motor 22 is installed on the support frame 5, the second screw 23 is connected to the second motor 22 in a transmission connection, the top seat 24 is disposed on the limiting cylinder 21 and is threadedly connected to the second screw 23, and the pressure rod 25 is installed on the limiting cylinder 21, with one end connected to the top seat 24 and the other end connected to the upper movable pressure component 9.

[0033] Specifically, the telescopic component 8 is installed on the top of the support frame 5, the limiting cylinder 21 is used to limit the top seat 24 and the pressure rod 25, the second motor 22 rotates, drives the second screw 23 to rotate, drives the top seat 24 to move, the top seat 24 pushes the pressure rod 25 to move, thereby making the upper movable pressure component 9 press the secondary tube.

[0034] In this embodiment, the top seat 24 is provided with a first limiting edge 26, and the limiting cylinder 21 is provided with a first limiting groove 27. The first limiting edge 26 and the first limiting groove 27 are adapted to each other.

[0035] Specifically, the first limiting edge 26 and the first limiting groove 27 are slidably adapted. When the second motor 22 drives the second screw 23 to rotate, the top seat 24 can only move along the axial direction of the limiting cylinder 21 under the limiting action of the first limiting edge 26 and the first limiting groove 27.

[0036] In this embodiment, the top rod is fitted with a circular disc 28 and a second spring 29, with the second spring 29 located between the circular disc 28 and the upper movable pressure member 9; the top seat 24 is provided with a top groove 30, which corresponds to the position of the pressure rod 25.

[0037] Specifically, the top seat 24 pushes the disc component to move, the disc component first pushes the second spring 29, the second spring 29 pushes the upper movable pressure component 9 to perform pre-pressure, and as the pushing process continues, the pressure rod 25 contacts the top seat 24 to further press, ensuring that the upper movable pressure component 9 is in close contact with the surface of the secondary tube, thereby improving the clamping effect.

[0038] In this embodiment, the annular disk 28 is provided with a second limiting edge 31, and the limiting cylinder 21 is provided with a second limiting groove 32. The second limiting edge 31 and the second limiting groove 32 are adapted to each other.

[0039] Specifically, the setting of the second limiting edge 31 and the second limiting groove 32 ensures the stable operation of the annular disk 28.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A welding device for irregularly shaped ship parts, characterized in that, It includes a workbench (1), a straight pipe welding assembly (2), and a secondary pipe welding assembly (3); The workbench (1) is provided with a slide (4); The straight pipe welding assembly (2) is installed on the workbench (1); The secondary pipe welding assembly (3) includes a support frame (5), an upper pressing mechanism (6), and a lower pushing mechanism (7); The upper pressing mechanism (6) includes a telescopic component (8) and an upper movable pressing component (9); The telescopic component (8) is installed on the support frame (5), and the upper movable pressure component (9) is movably connected to the output end of the telescopic component (8); The lower top mechanism (7) includes a slide (10), a lower movable top member (11), and a lower support member (111). The slide block (10) is slidably disposed in the slide groove (4), and the lower movable top member (11) is movably connected to the slide block (10); the lower support member (111) is slidably disposed in the slide groove (4).

2. The welding device for irregularly shaped ship parts according to claim 1, characterized in that, The straight pipe welding assembly (2) includes a first motor (12), a first screw (13), a left lifting component (14), and a right lifting component (15). The first motor (12) is mounted on the worktable (1), the first screw (13) is mounted on the worktable (1), it is connected to the first motor (12), and it is threadedly connected to the left lifting member (14), and the right lifting member (15) is mounted on the worktable (1).

3. The welding device for irregularly shaped ship parts according to claim 2, characterized in that, The left lifting member (14) is provided with an elastic conical top member (16), and the right lifting member (15) is provided with a fixed conical top member (17).

4. The welding device for irregularly shaped ship parts according to claim 3, characterized in that, The elastic conical top member (16) includes a cone head (18) and a first spring (19); The left lifting member (14) is provided with a slot (20), the cone (18) is installed in the slot (20), and the first spring (19) is provided in the slot (20) and abuts against the cone (18).

5. The welding device for irregularly shaped ship parts according to claim 4, characterized in that, The telescopic component (8) includes a limiting cylinder (21), a second motor (22), a second screw (23), a top seat (24), and a pressure rod (25); The limiting cylinder (21) is installed on the support frame (5), the second motor (22) is installed on the support frame (5), the second screw (23) is connected to the second motor (22) in a transmission connection, the top seat (24) is set on the limiting cylinder (21) and is threadedly connected to the second screw (23), the pressure rod (25) is installed on the limiting cylinder (21), one end of which is connected to the top seat (24), and the other end of which is connected to the upper movable pressure member (9).

6. The welding device for irregularly shaped ship parts according to claim 5, characterized in that, The top seat (24) is provided with a first limiting edge (26), and the limiting cylinder (21) is provided with a first limiting groove (27). The first limiting edge (26) is adapted to the first limiting groove (27).

7. A welding device for irregularly shaped ship parts according to claim 6, characterized in that, The top rod is fitted with an annular disc (28) and a second spring (29), the second spring (29) being located between the annular disc (28) and the upper movable pressure member (9); The top seat (24) is provided with a top groove (30), and the top groove (30) corresponds to the position of the pressure rod (25).

8. The welding device for irregularly shaped ship parts according to claim 7, characterized in that, The annular disk (28) is provided with a second limiting edge (31), and the limiting cylinder (21) is provided with a second limiting groove (32). The second limiting edge (31) and the second limiting groove (32) are adapted to each other.

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