Pig manure resourceful treatment equipment and method
By designing a scraping, anti-scaling, and interception device for pig manure resource utilization treatment equipment, the problems of single resource, environmental pollution, and difficult scale removal in pig manure treatment have been solved, achieving rapid biogas collection and resource separation, and improving the practicality and cleaning efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2026-04-21
AI Technical Summary
Traditional pig manure treatment methods suffer from problems such as limited resource utilization, environmental pollution, difficult-to-clean equipment scaling, and low biogas volatilization efficiency.
A pig manure resource utilization treatment device was designed, including a stirring device, an anti-scaling device, and an interception device. The stirring device is driven by a motor to scrape up the settled pig manure, the anti-scaling device removes residual scale, and the interception device separates solids and liquids, thereby achieving rapid biogas collection and resource separation.
It improves biogas collection efficiency, solves the problem of difficult-to-clean scale buildup, enhances the diversity of resource utilization, improves environmental sanitation, and simplifies the cleaning process.
Smart Images

Figure CN121894894A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pig manure treatment technology, specifically to a pig manure resource utilization treatment device and method. Background Technology
[0002] Pig manure has a fine texture and contains a lot of organic matter and nitrogen, phosphorus and potassium nutrients. Pig manure decomposes slowly and is suitable as base fertilizer. Pig manure treatment is a key environmental protection technology, otherwise it will cause environmental pollution. After scientific treatment with fertilizer fermentation agents, pig manure can be processed into high-quality organic fertilizer, achieving zero pollution, zero emissions and no odor, turning manure into gold.
[0003] However, it still has some drawbacks. For example, traditional pig manure treatment directly uses pig manure for irrigation or discards it, reducing the diversity of pig manure resource utilization. Furthermore, large-scale disposal of pig manure leads to a poor regional environment, unpleasant odors, and more mosquitoes, reducing the hygiene and cleanliness of the area. At the same time, pig manure treatment machines are prone to pig manure residue and scaling, which is time-consuming and cumbersome to clean. In addition, pig manure volatilizes slowly, and biogas collection takes a long time.
[0004] To address the aforementioned issues, this application proposes a resource-based treatment device and method for pig manure. Summary of the Invention
[0005] The purpose of this invention is to provide a pig manure resource utilization treatment device and method to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] In a first aspect, a pig manure resource utilization treatment device is provided, comprising a storage box, an anti-scaling device fixedly connected to one outer surface of the storage box, a sealing cover fixedly connected to the upper outer surface of the storage box, a support frame fixedly connected to the lower outer surface of the storage box, a gas pipe movably sleeved on the upper outer surface of the sealing cover, a biogas collection tank fixedly connected to one end of the gas pipe, a base movably connected to the lower outer surface of the biogas collection tank, a sewage pipe fixedly sleeved on the front outer surface of the storage box, a valve movably connected to the outer wall of the sewage pipe, a separation box fixedly connected to one end of the sewage pipe, an interception device slidably connected to the inner wall of the separation box, a drain outlet fixedly connected to one outer surface of the separation box, and a scraping device movably connected to the lower inner surface of the storage box, with a motor threadedly connected to the inner wall of the scraping device.
[0008] Preferably, the agitator includes a docking ring, a cylindrical roller, a fixed plate, an inclined rod, a scraper, and a welded pipe, and the docking ring is fixedly sleeved on the outer wall of the motor.
[0009] Preferably, a welded pipe is fixedly connected to the outer wall of the docking ring, a cylindrical roller is sleeved on the inner wall of the docking ring, and a fixing plate is fixedly connected to one end of the welded pipe.
[0010] Preferably, a scraper is detachably connected to the lower outer surface of the fixing plate, and a diagonal rod is fixedly connected to the upper outer surface of the fixing plate.
[0011] Preferably, the anti-scaling device includes a feed box, a sealing plate, a pressing plate, a diamond-shaped scraper and a groove. The feed box is fixedly connected to one outer surface of the storage box, and a groove is formed on one outer surface of the feed box.
[0012] Preferably, a sealing plate is movably installed on the inner surface of the groove, a pressing plate is slidably connected to the inner surface of the groove, and a diamond-shaped scraper is fixedly connected to the outer rear surface of the pressing plate.
[0013] Preferably, the interception device includes a fixing block, a strainer, a frame, a non-woven fabric frame, a fixing handle, and a waste bin. The fixing block is slidably connected to the inner surface of the separation box, and the waste bin is fixedly connected to one outer surface of the fixing block.
[0014] Preferably, a mesh is provided on the lower outer surface of the waste bin, a non-woven fabric frame is movably connected to the upper outer surface of the mesh, and a fixed handle is fixedly connected to the front outer surface of the waste bin.
[0015] Secondly, the present invention also includes a method for the resource-based treatment of pig manure, which includes the following steps:
[0016] S1: Place and control the feed box to put pig manure into the storage box through the upper feed box;
[0017] S2: Vibration, the motor drives the scraping device to scrape up the pig manure from the bottom; and the stirring makes the gas volatilization of the pig manure more efficient.
[0018] S3: Collection, which involves collecting the gases emitted from pig manure through biogas collection tanks; diversifying resource utilization;
[0019] S4: Separation, the non-woven fabric frame retains solid pig manure, while urine and water seep out and are used separately;
[0020] S5: Cleaning. After the pig manure has been added, use a diamond-shaped scraper to remove any remaining scale on the inner wall of the feed hopper to keep it clean.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. This invention utilizes a scraping device with a motor to rotate a connecting ring. The welded pipe connected to the connecting ring rotates a fixed plate at one end. A scraper at the lower end of the fixed plate scrapes up the pig manure accumulated in the storage box. The scraper then rotates and vibrates the manure through a diagonal rod at the upper end of the fixed plate. This vibration accelerates the biogas volatilization of the settled pig manure, improving biogas collection efficiency. It also facilitates the flow of pig manure to the next area, preventing excessive accumulation that reduces storage space and maintaining the ability to clean the manure at any time, thus improving the practicality of the equipment.
[0023] 2. This invention, through its anti-scaling device, directs pig manure from the feed box to the storage box. When residual pig manure remains on the inner surface of the feed box, the sealing plate is removed from the groove, and an external force is used to slide the pressing plate downwards within the groove. The diamond-shaped scraper connected to the pressing plate scrapes the residual pig manure from the inner surface of the feed box into the storage box, removing the residual scale and making the interior cleaner. This solves the problem of long-term scale buildup and avoids the difficulty in cleaning residual scale, improving the usage environment and cleaning efficiency.
[0024] 3. This invention uses an interception device and a fixing block to install the waste bin inside the separation bin. When pig manure flows into the waste bin, the non-woven fabric frame retains the solid pig manure, while urine and water permeate through the strainer to the bottom of the separation bin. The solid pig manure is removed by pulling out the waste bin using the fixed handle, while the urine and water flow to the drain. This allows the pig manure to be separated and reused. The solid pig manure can be used as fertilizer, and the urine and water can be used for irrigation and fertilization, thus increasing the versatility of the use of pig manure. Attached Figure Description
[0025] Figure 1 This is a schematic diagram of the overall structure of a pig manure resource utilization treatment device and method according to the present invention;
[0026] Figure 2 This is a schematic diagram of the internal structure of the storage box in a pig manure resource utilization treatment device and method of the present invention;
[0027] Figure 3 This is a schematic diagram of the internal structure of the separation box in the pig manure resource utilization treatment equipment and method of the present invention;
[0028] Figure 4 This is an exploded view of the agitator in the pig manure resource utilization equipment and method of the present invention.
[0029] Figure 5 This is a schematic diagram of the overall structure of the anti-scaling device in the pig manure resource utilization treatment equipment and method of the present invention.
[0030] Figure 6 This is a schematic diagram of the overall structure of the interception device in the pig manure resource utilization treatment equipment and method of the present invention.
[0031] In the diagram: 1. Storage tank; 2. Anti-scaling device; 3. Support frame; 4. Sealing cover; 5. Pipe; 6. Drain pipe; 7. Valve; 8. Collection tank; 9. Base; 10. Separation tank;
[0032] 11. Interception device; 12. Drain outlet; 13. Motor; 14. Agitator; 15. Connecting ring; 16. Cylindrical roller; 17. Fixing plate; 18. Diagonal bar; 19. Scraper; 20. Welded pipe;
[0033] 21. Feed box; 22. Sealing plate; 23. Pressing plate; 24. Diamond scraper; 25. Groove; 26. Fixing block; 27. Strainer; 28. Frame; 29. Non-woven fabric frame;
[0034] 30. Fixed handle; 31. Waste bin. Detailed Implementation
[0035] To enable those skilled in the art to better understand the present invention, the technical solution of the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0036] The accompanying drawings are for illustrative purposes only and are schematic diagrams, not actual images. They should not be construed as limiting the scope of this patent. To better illustrate the embodiments of the present invention, some parts in the drawings may be omitted, enlarged, or reduced, and do not represent the actual dimensions of the product. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.
[0037] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components. In the description of the present invention, it should be understood that if terms such as "upper," "lower," "left," "right," "inner," and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, they are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe positional relationships in the drawings are only for illustrative purposes and should not be construed as limiting the present patent. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.
[0038] In the description of this invention, unless otherwise explicitly specified and limited, the term "connection" or similar designation indicating a connection between components should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can refer to the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0039] Please see Figure 1 - Figure 6 This invention provides a technical solution: a pig manure resource utilization treatment device, including a storage box 1, an anti-scaling device 2 fixedly connected to one side of the outer surface of the storage box 1, a sealing cover 4 fixedly connected to the upper outer surface of the storage box 1, a support frame 3 fixedly connected to the lower outer surface of the storage box 1, a gas pipe 5 movably sleeved on the upper outer surface of the sealing cover 4, a biogas collection tank 8 fixedly connected to one end of the gas pipe 5, a base 9 movably connected to the lower outer surface of the biogas collection tank 8, a sewage pipe 6 fixedly sleeved on the front outer surface of the storage box 1, a valve 7 movably connected to the outer wall of the sewage pipe 6, a separation box 10 fixedly connected to one end of the sewage pipe 6, an interception device 11 slidably connected to the inner wall of the separation box 10, a drain outlet 12 fixedly connected to one side of the outer surface of the separation box 10, a stirring device 14 movably connected to the lower inner surface of the storage box 1, a motor 13 threadedly connected to the inner wall of the stirring device 14, and the drain outlet 12 can discharge urine and water for collection and irrigation fertilization.
[0040] In this embodiment, as Figure 4 As shown, the agitator 14 includes a docking ring 15, a cylindrical roller 16, a fixing plate 17, an inclined rod 18, a scraper 19, and a welded pipe 20. The docking ring 15 is fixedly sleeved on the outer wall of the motor 13, and the welded pipe 20 is fixedly connected to the outer wall of the docking ring 15. The cylindrical roller 16 is sleeved on the inner wall of the docking ring 15. The fixing plate 17 is fixedly connected to one end of the welded pipe 20. The scraper 19 is detachably connected to the lower outer surface of the fixing plate 17, and the inclined rod 18 is fixedly connected to the upper outer surface of the fixing plate 17. The inclined rod 18 can vibrate the pig manure, making the biogas volatilization more efficient and saving volatilization time.
[0041] In this embodiment, as Figure 5As shown, the anti-scaling device 2 includes a feed box 21, a sealing plate 22, a pressing plate 23, a diamond-shaped scraper 24, and a groove 25. The feed box 21 is fixedly connected to one outer surface of the storage box 1. A groove 25 is provided on one outer surface of the feed box 21. The sealing plate 22 is movably installed on the inner surface of the groove 25. The pressing plate 23 is slidably connected to the inner surface of the groove 25. The diamond-shaped scraper 24 is fixedly connected to the outer surface of the rear end of the pressing plate 23. The diamond-shaped scraper 24 can scrape off residual pig manure and scale, making the interior cleaner, improving the cleaning speed and handling difficult-to-clean situations.
[0042] In this embodiment, as Figure 6 As shown, the interception device 11 includes a fixing block 26, a strainer 27, a frame 28, a non-woven fabric frame 29, a fixed handle 30, and a waste bin 31. The fixing block 26 is slidably connected to the inner surface of the separation box 10. The waste bin 31 is fixedly connected to one outer surface of the fixing block 26. The strainer 27 is provided on the lower outer surface of the waste bin 31. The non-woven fabric frame 29 is movably connected to the upper outer surface of the strainer 27. The fixed handle 30 is fixedly connected to the front outer surface of the waste bin 31. The non-woven fabric frame 29 can separate solid pig manure from urine, which facilitates diversified resource processing.
[0043] In one embodiment, the present invention further includes a method for the resource utilization treatment of pig manure, the method comprising the following steps:
[0044] S1: Place and control the feed box 21 to put pig manure into the storage box 1 through the upper feed box 21;
[0045] S2: Vibration, the control motor 13 drives the scraping device 14 to scrape up the pig manure from the bottom; and the stirring makes the gas volatilization of the pig manure more efficient.
[0046] S3: Collection, the gas emitted from pig manure is collected through biogas collection tank 8; diversified resource utilization;
[0047] S4: Separation, the non-woven fabric frame 29 retains solid pig manure, while urine and water permeate out and are used accordingly;
[0048] S5: Cleaning. After the pig manure has been added, use the diamond-shaped scraper 24 to scrape off any remaining scale on the inner wall of the feed box 21 to keep it clean.
[0049] Working principle:
[0050] Before use, a pig manure resource utilization treatment device and method are provided. First, the staff support frame 3 places the storage box 1 in the working area. The pig manure is fed into the storage box 1 through the feed box 21. The gas volatilized from the pig manure enters the collection tank 8 through the pipe 5 of the sealed cover 4. The biogas volatilized from the pig manure is collected and used. The set up scraping device 14 is started by the motor 13 to drive the docking ring 15 to rotate. The welded pipe 20 connected to the docking ring 15 drives the fixed plate 17 at one end to rotate. The scraper 19 at the lower end of the fixed plate 17 will scrape up the pig manure that has been accumulated in the storage box 1 for a long time. The fixed plate 17 is rotated and vibrated by the inclined rod 18 at the upper end of the fixed plate 17. The vibration makes the biogas volatilization of the pig manure at the bottom faster, improves the biogas collection efficiency, and facilitates the flow of pig manure to the next area. It avoids the reduction of storage space due to long-term accumulation and maintains the function of cleaning at any time, improving the practicality of the equipment.
[0051] By transferring pig manure from the feed box 21 to the storage box 1, when there is residual pig manure on the inner surface of the feed box 21, the sealing plate 22 is removed from the groove 25, and the pressing plate 23 is slid downward in the groove 25 using external force. The diamond-shaped scraper 24 connected to the pressing plate 23 will scrape the residual pig manure on the inner surface of the feed box 21 into the storage box 1, removing the residual scale of pig manure, making the inside cleaner, solving the problem of long-term accumulation of scale, and avoiding the problem of difficult-to-clean residual scale, thus improving its use environment and cleaning efficiency.
[0052] By using the interception device 11 and the fixing block 26, the waste bin 31 is installed in the separation box 10. When pig manure flows into the waste bin 31, the non-woven fabric frame 29 retains the solid pig manure, while urine and water permeate through the strainer 27 and flow to the bottom of the separation box 10. The solid pig manure is removed by pulling out the waste bin 31 through the fixing handle 30, and the urine and water flow to the drain outlet 12. This allows the pig manure to be separated and reused. The solid pig manure can be used as fertilizer processing material, and the urine and water can be used for irrigation and fertilization, thus improving the diversity of the use of pig manure.
[0053] The above are merely embodiments of the present invention. The circuits, electronic components, and modules involved are all prior art, fully achievable by those skilled in the art, and require no further explanation. The scope of protection in this application does not involve improvements to the software and methods. Commonly known structures and characteristics in the solutions are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are aware of all prior art in that field, and have the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, under the guidance of this application, improve and implement this solution in combination with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of the present invention. These should also be considered within the scope of protection of the present invention, and will not affect the effectiveness of the implementation of the present invention or the practicality of the patent.
Claims
1. A pig manure resource utilization treatment device, comprising a storage tank (1), characterized in that: A scale-preventing device (2) is fixedly connected to one outer surface of the storage box (1). A sealing cover (4) is fixedly connected to the upper outer surface of the storage box (1). A support frame (3) is fixedly connected to the lower outer surface of the storage box (1). A gas pipe (5) is movably sleeved on the upper outer surface of the sealing cover (4). A biogas collection tank (8) is fixedly connected to one end of the gas pipe (5). A base (9) is movably connected to the lower outer surface of the biogas collection tank (8). The front of the storage box (1) A drain pipe (6) is fixedly sleeved on the outer surface of the drain pipe (6), and a valve (7) is movably connected to the outer wall of the drain pipe (6). A separation box (10) is fixedly connected to one end of the drain pipe (6), and an interception device (11) is slidably connected to the inner wall of the separation box (10). A drain outlet (12) is fixedly connected to one side of the outer surface of the separation box (10). A stirring device (14) is movably connected to the inner surface of the lower end of the storage box (1), and a motor (13) is threadedly connected to the inner wall of the stirring device (14).
2. The pig manure resource utilization treatment equipment according to claim 1, characterized in that: The agitation device (14) includes a docking ring (15), a cylindrical roller (16), a fixed plate (17), an inclined rod (18), a scraper (19), and a welded pipe (20). The outer wall of the motor (13) is fixedly fitted with the docking ring (15).
3. The pig manure resource utilization treatment equipment according to claim 2, characterized in that: The outer wall of the docking ring (15) is fixedly connected to a welding pipe (20), the inner wall of the docking ring (15) is fitted with a cylindrical roller (16), and one end of the welding pipe (20) is fixedly connected to a fixing plate (17).
4. The pig manure resource utilization treatment equipment according to claim 3, characterized in that: A scraper (19) is detachably connected to the lower outer surface of the fixing plate (17), and a diagonal rod (18) is fixedly connected to the upper outer surface of the fixing plate (17).
5. The pig manure resource utilization treatment equipment according to claim 1, characterized in that: The anti-scaling device (2) includes a feed box (21), a sealing plate (22), a pressing plate (23), a diamond scraper (24), and a groove (25). The feed box (21) is fixedly connected to one side of the outer surface of the storage box (1), and a groove (25) is provided on one side of the outer surface of the feed box (21).
6. The pig manure resource utilization treatment equipment according to claim 5, characterized in that: A sealing plate (22) is movably installed on the inner surface of the groove (25), a pressing plate (23) is slidably connected to the inner surface of the groove (25), and a diamond-shaped scraper (24) is fixedly connected to the outer rear end of the pressing plate (23).
7. The pig manure resource utilization treatment equipment according to claim 1, characterized in that: The interception device (11) includes a fixing block (26), a strainer (27), a frame (28), a non-woven fabric frame (29), a fixing handle (30), and a waste bin (31). The inner surface of the separation box (10) is slidably connected to the fixing block (26), and the outer surface of one side of the fixing block (26) is fixedly connected to the waste bin (31).
8. The pig manure resource utilization treatment equipment according to claim 7, characterized in that: The waste bin (31) has a mesh (27) on its lower outer surface, and a non-woven fabric frame (29) is movably connected to the upper outer surface of the mesh (27). A fixed handle (30) is fixedly connected to the front outer surface of the waste bin (31).
9. The pig manure resource utilization treatment equipment according to claims 1-8 further includes a pig manure resource utilization treatment method, characterized in that, The method for resource utilization of pig manure includes the following steps. S1: Place and control the feed box (21) to put pig manure into the storage box (1) through the upper feed box (21); S2: Vibrate, control the motor (13) to drive the scraping device (14) to scrape up the pig manure from the bottom; and stir to make the gas volatilization of the pig manure more efficient. S3: Collection, the gas emitted from pig manure is collected through the biogas collection tank (8); diversified resource utilization; S4: Separate, non-woven fabric frame (29) retains solid pig manure, while urine and water permeate out and are used accordingly; S5: Cleaning. After the pig manure has been fed in, scrape off any remaining scale on the inner wall of the feed box (21) with a diamond scraper (24) to keep it clean.