On-site detection device for corrosion resistance of coating
By designing a mechanism for the movement and agitation of the test object in the corrosive liquid in the coating corrosion resistance testing device, the problems of low testing efficiency and insufficient accuracy in the existing technology are solved, and efficient and accurate coating corrosion resistance testing is achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- PETROCHINA CO LTD
- Filing Date
- 2024-10-18
- Publication Date
- 2026-04-21
AI Technical Summary
Existing coating corrosion resistance testing equipment has low testing efficiency and inaccurate results on the production site, failing to meet the need for rapid testing.
A field testing device for the corrosion resistance of coatings was designed. By moving and keeping the test object in a corrosive liquid, combined with an agitation mechanism, the device ensures full contact between the test object and the corrosive liquid. The device uses a first transmission mechanism and a motion conversion mechanism to realize the rotation and agitation of the test object container, reducing the number of drive sources and improving testing efficiency and accuracy.
It improves the efficiency and accuracy of coating corrosion resistance testing, is suitable for rapid testing on the production site, reduces testing time, and ensures the uniformity of the corrosive solution and the high corrosion rate of the test object surface.
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Figure CN121898989A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of coating performance testing technology, specifically to a field testing device for coating corrosion resistance. Background Technology
[0002] A coating is a solid, continuous film obtained by applying paint in a single application. It is a thin layer of plastic applied to a substrate such as metal, fabric, or plastic for purposes such as protection, insulation, and decoration. Paints can be gaseous, liquid, or solid, and the type and state of the paint are usually determined by the substrate to be sprayed. Different types of paint are used and have different names; for example, a primer coating is called a primer layer, and a topcoat coating is called a topcoat layer.
[0003] In the coating production process, to ensure the performance and integrity of the coating, samples are usually randomly selected on-site for corrosion resistance testing. In the authorized Chinese utility model patent "Announcement No.: CN217006903U, Name: Acid Boiling Test Equipment for Corrosion Resistance of Metal Bipolar Plate Coating for Fuel Cells", an acid boiling tank is used in conjunction with a constant temperature water tank to realistically simulate the corrosion resistance test of coated bipolar plates under the operating conditions of fuel cells, resulting in more accurate test results. However, in the above application, after the test object is immersed in the test liquid, a relatively long time is required for the test liquid to fully react with the surface of the test object in order to obtain a relatively accurate test result. This is not suitable for occasions in the production site where a certain level of testing efficiency is required. Summary of the Invention
[0004] This application provides a field testing device for the corrosion resistance of coatings. By moving the test object in a corrosive liquid and making the corrosive liquid flow, the test object can be fully contacted with the corrosive liquid, thereby reducing the immersion time of the test object and having relatively high testing efficiency. It is suitable for occasions in production sites where testing efficiency is required.
[0005] This application is achieved through the following technical solution:
[0006] A field testing device for the corrosion resistance of coatings, comprising:
[0007] The container of the test object;
[0008] A container for corrosive liquids, equipped with a detection port;
[0009] A stirring mechanism is disposed in the corrosive liquid container;
[0010] A first transmission mechanism is connected to the container to be tested. The first transmission mechanism is equipped with a drive source to drive the container to be tested to reciprocate linearly. The container to be tested is rotatably connected to the first transmission mechanism.
[0011] A motion conversion mechanism is connected between the transmission mechanism and the test container to drive the test container to rotate on the first transmission mechanism;
[0012] A second transmission mechanism is connected between the first transmission mechanism and the agitation mechanism to drive the agitation mechanism to move in the corrosive liquid container, thereby driving the corrosive liquid in the corrosive liquid container to move.
[0013] The on-site testing device for coating corrosion resistance provided in this application, driven by the first transmission mechanism and the motion conversion mechanism, allows the container under test to change position in the corrosive liquid while rotating to ensure that all parts of the container are in full contact with the corrosive liquid. This allows the surface of the object under test inside the container to fully react with the corrosive liquid. At the same time, the stirring mechanism, driven by the second transmission mechanism, can stir the corrosive liquid to make it flow, thereby ensuring that the corrosive liquid inside the container under test maintains sufficient uniformity. This ensures that the corrosive liquid has a high corrosion rate on the surface of the object under test, improving the testing efficiency and accuracy of the corrosion resistance of the object under test.
[0014] In some alternative embodiments, the first transmission mechanism includes:
[0015] A fixed frame, on which the drive source is connected;
[0016] A first transmission component is movably connected to the fixed frame and is also connected to the drive source in a transmission manner.
[0017] The second transmission component is connected to the first transmission component and is rotatably connected to the container of the object to be tested.
[0018] In some alternative embodiments, the first transmission element is configured as a ball screw and the second transmission element is configured as a ball nut;
[0019] The fixed frame is connected to a guide rod arranged parallel to the first transmission component, and the second transmission component is provided with a guide hole adapted to the guide rod.
[0020] In some alternative embodiments, the motion conversion mechanism includes:
[0021] A first gear and rack assembly is disposed between the second transmission member and the fixed frame, wherein the rack is connected to the fixed frame and the gear is rotatably connected to the second transmission member;
[0022] A sprocket drive assembly is disposed between the gear and rack assembly and the test container, wherein a first sprocket in the sprocket drive assembly is driven to rotate synchronously with the gear and rack assembly, and a second sprocket is connected to the test container to drive the test container to rotate.
[0023] In some optional embodiments, the test container is connected to the first transmission mechanism via a connecting post;
[0024] The outer wall of the container to be tested is provided with an annular track, and the connecting column is provided with a limiting slider adapted to the annular track.
[0025] In some alternative embodiments, the number of connecting posts is configured to be multiple, and the number of annular tracks is configured to correspond to the number of connecting posts;
[0026] A reinforcing frame connects two adjacent connecting columns.
[0027] In some alternative embodiments, the second transmission mechanism is configured as a motion conversion mechanism.
[0028] In some alternative embodiments, the second transmission mechanism includes a second gear and rack assembly; wherein the rack is connected to the first transmission mechanism, and the gear is connected to the agitation mechanism.
[0029] In some alternative embodiments, the agitation mechanism includes:
[0030] A rotating shaft is rotatably connected to the corrosive liquid container and connected to the second transmission mechanism to rotate around its own axis under the drive of the second transmission mechanism;
[0031] A stirring paddle is attached to the rotating shaft.
[0032] In some alternative embodiments, the number of agitators is configured to be multiple, and the multiple agitators are evenly distributed circumferentially along the rotation axis.
[0033] In some alternative embodiments, a contact brush is also included, which is connected to the rotating shaft.
[0034] In some alternative embodiments, the number of agitation mechanisms is configured to be multiple, and the multiple agitation mechanisms are arranged in parallel at intervals.
[0035] In some alternative embodiments, a lifting mechanism is also included, which is connected to the corrosive liquid container to actuate the corrosive liquid container so that the test object container can enter the corrosive liquid container from the detection port.
[0036] In some alternative embodiments, the lifting mechanism includes:
[0037] The two regulating columns are respectively rotatably connected at one end to the corrosive liquid container;
[0038] The sliding plates are rotatably connected to the other ends of the two adjusting columns, and the two sliding plates are provided with threaded mating holes with opposite rotation directions;
[0039] A double-threaded rod, wherein the double-threaded rod respectively engages with the threaded holes of the two sliding plates;
[0040] A lifting power source is connected to the double-ended threaded rod to drive the double-ended threaded rod to rotate.
[0041] In some alternative embodiments, a support frame is also included, to which the first transmission mechanism is connected, wherein the support frame is equipped with wheels.
[0042] In some alternative embodiments, the support frame is provided with an anti-slip mechanism, which has a movable anti-slip part that can abut against the support platform when in the active state.
[0043] In some alternative embodiments, the anti-slip mechanism includes:
[0044] Anti-slip plate, which serves as an anti-slip part to resist contact with the support platform;
[0045] A retractable airbag is provided, which is connected to the support frame, and the anti-slip plate is connected to the retractable airbag.
[0046] A storage airbag is provided, which is connected to the support frame and is also connected to the retractable airbag via a connecting pipe.
[0047] In some alternative embodiments, a reset assembly is connected between the anti-slip portion and the support frame to give the anti-slip portion a tendency to move away from the support platform.
[0048] In some optional embodiments, the reset component includes:
[0049] A fixed sleeve is connected to the support frame, and a sliding strip hole is provided on the fixed sleeve;
[0050] An anti-detachment strip, wherein the anti-detachment strip is movably inserted into the sliding strip hole;
[0051] A follower column, the two ends of which are respectively connected to the anti-detachment strip and the anti-slip plate;
[0052] An elastic element is connected between the anti-detachment strip and the fixed sleeve to give the anti-detachment strip a tendency to move along the length of the sliding strip hole.
[0053] Compared with the prior art, this application has the following advantages and beneficial effects:
[0054] 1. The on-site testing device for coating corrosion resistance provided in this application, driven by the first transmission mechanism and the motion conversion mechanism, allows the container to change position in the corrosive liquid while rotating to ensure that all parts of the container are in full contact with the corrosive liquid. This allows the surface of the object to be tested inside the container to fully react with the corrosive liquid. At the same time, the stirring mechanism, driven by the second transmission mechanism, can stir the corrosive liquid to make it flow, thereby ensuring that the corrosive liquid inside the container maintains sufficient uniformity. This ensures that the corrosive liquid has a high corrosion rate on the surface of the object to be tested, improving the testing efficiency and accuracy of the corrosion resistance of the object.
[0055] 2. The on-site testing device for coating corrosion resistance provided in this application has a motion conversion mechanism and a second transmission mechanism connected to the first transmission mechanism. The linear reciprocating motion of the first transmission mechanism enables the test container to rotate and the stirring mechanism to move in the corrosive liquid container, reducing the number of drive sources used. At the same time, it can ensure the synchronization of the test container and the stirring mechanism, and ensure that the test object and the corrosive liquid have a good contact effect. Attached Figure Description
[0056] To more clearly illustrate the technical solutions of the exemplary embodiments of this application, the accompanying drawings used in the embodiments will be briefly described below. It should be understood that the following drawings only show some embodiments of this application and should not be considered as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort. In the drawings:
[0057] Figure 1 A schematic diagram of the structure of the on-site testing device for the corrosion resistance of coatings provided in this application embodiment.
[0058] Figure 2 This is a schematic diagram of the overall internal structure of the on-site testing device for coating corrosion resistance provided in this application embodiment.
[0059] Figure 3 This is a side view of the overall structure of the field testing device for coating corrosion resistance provided in this application embodiment.
[0060] Figure 4 This is a cross-sectional view of the container of the test object provided in an embodiment of this application.
[0061] Figure 5 This is a schematic diagram of the motion conversion mechanism provided in an embodiment of this application.
[0062] Figure 6 This is a schematic diagram of the connection structure and motion conversion mechanism provided in the embodiments of this application.
[0063] Figure 7 This is a schematic diagram illustrating the connection structure between the movable rack, auxiliary gear, and rotating shaft provided in an embodiment of this application.
[0064] Figure 8 for Figure 2 A magnified schematic diagram of the structure at point A in the middle.
[0065] Figure 9 This is a cross-sectional exploded view of the reset assembly provided in an embodiment of this application.
[0066] Figure 10 for Figure 3 A magnified schematic diagram of the structure at point B in the middle.
[0067] The attached diagram shows the markings and corresponding component names:
[0068] 1-Support frame; 11-Support base; 12-Support column; 13-Top support; 2-Corrosive liquid container; 3-Test sample container; 4-First transmission mechanism; 41-Drive source; 42-Second transmission component; 43-Connecting column; 44-Limiting slider; 45-Circular track; 46-Guide rod; 47-Reinforcing frame; 5-Motion conversion mechanism; 51-Upper connecting shaft; 52-Rotating gear; 53-Fixed rack; 54-Lower connecting shaft; 55-Transmission sprocket; 56-Transmission chain; 6-Agitation mechanism; 61-Rotating shaft; 62-Agitation lever; 63- 7-Contact brush; 8-Second transmission mechanism; 9-Connector; 10-Moving rack; 11-Auxiliary gear; 12-Walking wheel; 13-Lifting mechanism; 14-Lifting power source; 15-Double-headed threaded rod; 16-Sliding plate; 17-Adjusting column; 18-Rotating frame; 19-Lifting plate; 10-Positioning column; 10-Anti-slip mechanism; 101-Anti-slip plate; 102-Airbag retraction / deployment; 103-Connecting pipe; 104-Storage airbag; 105-Reset assembly; 1051-Fixed housing; 1052-Elastic element; 1053-Anti-detachment strip; 1054-Follower column. Detailed Implementation
[0069] To make the objectives, technical solutions, and advantages of this application clearer, the following detailed description is provided in conjunction with the embodiments and accompanying drawings. The illustrative embodiments and descriptions of this application are only for explaining this application and are not intended to limit this application.
[0070] This application provides an on-site testing device for the corrosion resistance of coatings, which can be referred to in conjunction with other relevant documents. Figure 1 and Figure 3 The on-site testing device for the corrosion resistance of the coating includes a test container 3, a corrosive liquid container 2, a stirring mechanism 6, a first transmission mechanism 4, a motion conversion mechanism 5, and a second transmission mechanism 7. The corrosive liquid container 2 has a test port. The stirring mechanism 6 is disposed in the corrosive liquid container 2. The first transmission mechanism 4 is connected to the test container 3 and is equipped with a drive source 41 to drive the test container 3 to reciprocate linearly. The test container 3 is rotatably connected to the first transmission mechanism 4. The motion conversion mechanism 5 is connected between the transmission mechanism and the test container 3 to drive the test container 3 to rotate on the first transmission mechanism 4. The second transmission mechanism 7 is connected between the first transmission mechanism 4 and the stirring mechanism 6 to drive the stirring mechanism 6 to move in the corrosive liquid container 2, thereby driving the corrosive liquid in the corrosive liquid container 2 to move.
[0071] The on-site testing device for coating corrosion resistance provided in this application embodiment allows the test object container 3 to change its position in the corrosive liquid container 2 under the drive of the first transmission mechanism 4 and the motion conversion mechanism 5. This prevents the test object in the test object container 3 from being in prolonged contact with the local corrosive liquid, thus avoiding the consumption of the active ingredients in the local corrosive liquid and the resulting decrease in the corrosion rate of the test object surface. After the test object reacts with the corrosive liquid at one position in the corrosive liquid container 2, it can react with the corrosive liquid at another position under the drive of the first transmission mechanism 4, indicating that the test object can continuously contact the corrosive liquid containing a large amount of active substances. Driven by the motion conversion mechanism 5, the test object container 3 can rotate, allowing the test object inside to flip during the translation process. The agitation mechanism 6 ensures that all parts of the test object are in full contact with the corrosive liquid. This agitation ensures the corrosive liquid in the container 2 is in a flowing state, guaranteeing full contact between the test object and the corrosive liquid. It also ensures the uniformity of the corrosive liquid, preventing uneven density distribution due to localized consumption. Furthermore, the flowing corrosive liquid and the moving test object create a certain degree of mutual impact, reducing the probability of a protective film forming on the surface of the test object due to corrosion. This ensures the corrosive liquid has a good corrosive effect on the test object, improving the detection efficiency and accuracy of the corrosion resistance test results. This method is suitable for production sites where high detection efficiency is required.
[0072] The on-site testing device for coating corrosion resistance provided in this application embodiment has a motion conversion mechanism 5 and a second transmission mechanism 7 connected to a first transmission mechanism 4. The linear reciprocating motion of the first transmission mechanism 4 enables the test container 3 to rotate and the stirring mechanism 6 to move in the corrosive liquid container 2. This means that the rotational motion generated by the motion conversion mechanism 5 and the motion generated by the second transmission mechanism 7 are based on the linear reciprocating motion of the first transmission mechanism 4. Only a drive source 41 needs to be configured for the first transmission mechanism 4, reducing the number of drive sources 41 used. At the same time, the second transmission mechanism 7, the motion conversion mechanism 5 and the first transmission mechanism 4 form a transmission cooperation through a mechanical structure, meaning that after the first transmission mechanism 4 moves, the second transmission mechanism 7 and the motion conversion mechanism 5 will definitely move synchronously. The test container 3 and the stirring mechanism 6 have high motion synchronization, thereby ensuring a good contact effect between the test object and the corrosive liquid.
[0073] In this embodiment, the motion synchronization refers to the synchronization of the motion states of the test container 3 and the stirring mechanism 6, that is, when the test container 3 moves, the stirring mechanism 6 moves synchronously, rather than implying that the motion frequency, speed and other parameters of the test container 3 and the stirring mechanism 6 are specifically related.
[0074] In this embodiment, the test sample container 3 is used to fill the test sample. The test sample container 3 can be constructed as a cylindrical body. The test sample container 3 is provided with a liquid inlet hole so that the corrosive liquid can enter the test sample container 3 and come into contact with the test sample to undergo a chemical reaction. The test sample container 3 rotates around its own axis to avoid causing excessive disturbance to the corrosive liquid. In other embodiments, depending on the specific shape of the test sample, the test sample container 3 can be constructed into other shapes such as square, spherical, polygonal prism, frustum, etc., and the test sample container 3 can also be constructed into a combination of various shapes.
[0075] In this embodiment, the corrosive liquid container 2 can be constructed as a square groove, with its opening serving as a detection port, allowing the test object container 3 to move within the detection port. In other embodiments, the corrosive liquid container 2 can be constructed in shapes such as spheres, pyramids, polygonal prisms, and frustums, and can also be constructed as a combination of various shapes; the detection port can also be constructed in shapes such as circles, triangles, and polygons.
[0076] In some alternative embodiments, see [reference]. Figure 3The first transmission mechanism 4 may specifically include a fixed frame, a first transmission component, and a second transmission component 42. The drive source 41 is connected to the fixed frame and may be a linear drive source or a rotational drive source. The first transmission component is movably connected to the fixed frame and is driven by the drive source 41, so that the first transmission component can move on the fixed frame under the drive of the drive source 41. The second transmission component 42 is driven by the first transmission component and is rotatably connected to the container 3 to be tested, so that under the action of transmission, when the first transmission component moves, it can drive the second transmission component 42 to move, and the second transmission component 42 drives the container 3 to move.
[0077] In actual implementation, the first transmission component is configured as a ball screw and the second transmission component 42 is configured as a ball nut to ensure good transmission accuracy between the two components. A guide rod 46, arranged parallel to the first transmission component, is connected to the fixed frame, and the second transmission component 42 has a guide hole adapted to the guide rod 46, thereby ensuring accurate movement direction of the second transmission component 42. Correspondingly, the drive source 41 is configured as a rotation drive source; by controlling the rotation direction of the drive source 41, the linear reciprocating motion of the second transmission component 42 can be achieved. In other embodiments, the first transmission component and the second transmission component 42 can be configured as a rocker arm and a slider, respectively, with the drive source 41 engaging in transmission with the rocker arm.
[0078] In some optional embodiments, see also Figure 3 , Figure 4 and Figure 5 The motion conversion mechanism 5 may specifically include a first gear and rack assembly and a sprocket drive assembly.
[0079] The first gear and rack assembly is disposed between the second transmission member 42 and the fixed frame. The first gear and rack assembly includes a fixed rack 53 and a rotating gear 52. The fixed rack 53 is connected to the fixed frame. There are two fixed racks 53, which are arranged in parallel and spaced apart on both sides of the second transmission member 42. The rotating gear 52 is rotatably connected to the second transmission member 42. Specifically, an upper connecting shaft 51 is rotatably disposed on the second transmission member 42, that is, the upper connecting shaft 51 can rotate around its own axis on the second transmission member 42. There are two upper connecting shafts 51. The two rotating gears 52 are coaxially connected to the two upper connecting shafts 51 respectively so that the rotating gears 52 can rotate synchronously with the upper connecting shafts 51.
[0080] The sprocket drive assembly is configured between the gear and rack assembly and the test container 3. The first sprocket in the sprocket drive assembly is driven by the gear and rack assembly to rotate synchronously with the gear. Specifically, the two first sprockets are coaxially connected to the two upper connecting shafts 51 to rotate synchronously with the upper connecting shafts 51. The second sprocket is connected to the test container 3 to drive the test container 3 to rotate. The test container 3 has two lower connecting shafts 54 coaxially arranged at both ends of its axial direction. The second sprocket is connected to the lower connecting shafts 54. The first sprocket and the second sprocket are connected by a drive chain 56.
[0081] When the second transmission component 42 translates on the first transmission component, the rotating gear 52 and the fixed rack 53 move relative to each other, causing the rotating gear 52 to rotate. The rotating gear 52 rotates synchronously with the upper connecting shaft 51 and the first sprocket. Under the transmission action of the transmission chain 56, the second sprocket rotates under the drive of the first sprocket. The first sprocket rotates synchronously with the lower connecting shaft 54. Since the test container 3 is rotatably connected to the first transmission mechanism 4, the test container 3 can rotate. When the test container 3 rotates, the test object inside can be flipped over to fully contact the corrosive liquid.
[0082] In some alternative embodiments, see [reference]. Figure 3 The test container 3 is connected to the first transmission mechanism 4 via the connecting column 43, so that there can be a large gap between the test container 3 and the first transmission mechanism 4, which facilitates the test container 3 to enter the corrosive liquid container 2 and avoids interference between the first transmission mechanism 4 and the detection port when the test container 3 enters the corrosive liquid container 2; wherein, an annular track 45 is provided on the outer wall of the test container 3, and a limiting slider 44 adapted to the annular track 45 is provided on the connecting column 43.
[0083] In some optional embodiments, the number of connecting posts 43 is configured to be multiple, and the number of annular tracks 45 is configured to correspond to the number of connecting posts 43, so that the test container 3 can rotate more smoothly on the connecting posts 43; wherein, a reinforcing frame 47 is connected between two adjacent connecting posts 43 to ensure structural strength and prevent each connecting post 43 from shaking and hindering the rotation of the test container 3 on the connecting posts 43.
[0084] In some optional embodiments, the second transmission mechanism 7 is configured as a motion conversion mechanism 5, that is, the second transmission mechanism 7 can convert the linear motion of the first transmission mechanism 4 into other motions such as rotational motion. When the stirring mechanism 6 rotates under the drive of the second transmission mechanism 7, it can achieve a better stirring effect on the corrosive liquid, thereby ensuring that the corrosive liquid has good fluidity.
[0085] In some optional embodiments, see also Figure 2 , Figure 3 and Figure 7 The second transmission mechanism 7 may specifically include a second gear and rack assembly; wherein the second gear and rack assembly includes a movable rack 72 and an auxiliary gear 73 that can mesh with each other, the movable rack 72 is connected to the first transmission mechanism 4, and the auxiliary gear 73 is connected to the agitation mechanism 6; in actual implementation, the movable rack 72 can be connected to the connecting column 43 through the connecting member 71, so that the movable rack 72 can follow the second transmission member 42 to make linear movements, and the movable rack 72 can drive the auxiliary gear 73 to rotate during the linear movement, so that the auxiliary gear 73 can drive the agitation mechanism 6 to rotate in the corrosive liquid container 2.
[0086] In some optional embodiments, the lower connecting shaft 54 in the test container 3 can be rotatably connected to the connector 71. The connector 71 can serve as the main load-bearing component of the test container 3, thereby reducing the contact pressure between the connecting column 43 and the annular track 45 on the test container 3 and ensuring the smooth rotation of the test container 3.
[0087] In some alternative embodiments, see [reference]. Figure 3 The stirring mechanism 6 may specifically include a rotating shaft 61 and a stirring paddle 62. The rotating shaft 61 is rotatably connected to the corrosive liquid container 2 and connected to the second transmission mechanism 7 so that it rotates around its own axis under the drive of the second transmission mechanism 7. Specifically, the rotating shaft 61 is coaxially connected to the auxiliary gear 73 in the second transmission mechanism 7 so that it rotates synchronously with the gear. The stirring paddle 62 is connected to the rotating shaft 61 so that when the rotating shaft 61 is driven to rotate by the auxiliary gear 73, the stirring paddle 62 can stir the corrosive liquid.
[0088] In some alternative embodiments, the number of agitation mechanisms 6 can be configured to be multiple, with multiple agitation mechanisms 6 arranged in parallel at intervals. Each agitation mechanism 6 has an auxiliary gear 73 coaxially connected to its connecting shaft, and all auxiliary gears 73 mesh with the moving rack 72.
[0089] In some optional embodiments, the number of agitator blades 62 is configured to be multiple, and the multiple agitator blades 62 are evenly distributed along the circumference of the rotation shaft 61. The arrangement of multiple agitator blades 62 can achieve a better agitation effect on the corrosive liquid. The agitator blades 62 can be divided into two groups, and the two groups of agitator blades 62 are respectively arranged at both ends of the axial direction of the connecting shaft. Each group has multiple agitator blades 62, and each group of agitator blades 62 is evenly distributed along the circumference of the connecting shaft.
[0090] In some optional embodiments, a contact brush 63 is also included, which is connected to the rotating shaft 61. The contact brush 63 is configured to sweep the etchant towards the test container 3, allowing the etchant to enter the test container 3 more quickly, thereby enabling the etchant to make full contact with the test object.
[0091] In some optional embodiments, a lifting mechanism 9 is also included. The lifting mechanism 9 is connected to the corrosive liquid container 2 to move the corrosive liquid container 2 so that the test container 3 can enter the corrosive liquid container 2 through the detection port. The lifting mechanism 9 facilitates the entry and exit of the test container 3 into the corrosive liquid without the need for other tools, and can reduce the probability of the corrosive liquid being contaminated.
[0092] In some alternative embodiments, see further. Figure 3 The lifting mechanism 9 specifically includes adjusting columns 94, sliding plates 93, double-threaded rods 92, and a lifting power source 91. One end of each of the two adjusting columns 94 can be rotatably connected to the corrosive liquid container 2 via a rotating frame 95. The rotating frame 95 can be an existing hinge. A lifting plate 96 can be installed on the corrosive liquid container 2, and the corrosive liquid container 2 is rotatably connected to the two adjusting columns 94 via the lifting plate 96 for easy replacement. The two sliding plates 93 can be rotatably connected to the other end of each of the two adjusting columns 94 via the rotating frame 95. The two sliding plates 93 have threaded mating holes with opposite rotation directions. The double-threaded rod 92 mates with the threaded holes of the two sliding plates 93. The lifting power source 91 is connected to the double-threaded rod 92 to drive its rotation. When the double-threaded rod 92 rotates, the two sliding plates 93 can move away from or closer to each other, thereby changing the length direction of the two connecting columns 43, and thus changing the distance between the lifting plate 96 and the double-threaded rod 92.
[0093] In some optional embodiments, multiple adjusting columns 94 can be provided between the sliding plate 93 and the lifting plate 96. The multiple adjusting columns 94 are arranged in parallel and spaced apart. A positioning column 97 is movably passed through the sliding plate 93. The positioning column 97 can be connected to other fixed structures to guide the movable plate, that is, the length direction of the positioning column 97 is parallel to the length direction of the double-threaded rod 92.
[0094] In some optional embodiments, a support frame 1 is also included, with a first transmission mechanism 4 connected to the support frame 1, wherein the support frame 1 is equipped with wheels 8. The support frame 1 facilitates the overall transfer of the device.
[0095] When the lifting mechanism 9 is configured, the support frame 1 may include a support base 11, a support column 12 and a top support part 13. The top support part is connected to the support base 11 through the support column 12. The traveling wheel 8 is connected to the support base 11. The first transmission mechanism 4 is connected to the top support part. An installation groove may be provided on the support base 11. The double-threaded rod 92 and the lifting power source 91 are provided in the installation groove. Two sliding plates 93 cooperate with the double-threaded rod 92. The positioning column 97 is movably inserted through the sliding plate 93 and fixedly connected to the groove wall of the installation groove.
[0096] In some optional embodiments, the support frame 1 is provided with an anti-slip mechanism 10, which has a movable anti-slip part that can abut against the support platform when in the movable state. In actual operation, the support platform is usually the bottom surface. By setting the anti-slip mechanism 10, unnecessary displacement of the entire device can be avoided due to vibrations generated during the operation of the first transmission mechanism 4, motion conversion mechanism 5, second transmission mechanism 7, and lifting mechanism 9.
[0097] In some alternative embodiments, see [reference]. Figure 3 and Figure 8 The anti-slip mechanism 10 specifically includes an anti-slip plate 101, a retractable airbag 102, and a storage airbag 104. The anti-slip plate 101 serves as an anti-slip component to abut against the support platform. The retractable airbag 102 is connected to the support frame 1, and the anti-slip plate 101 is connected to the retractable airbag 102. The storage airbag 104 is connected to the support frame 1, and the storage airbag 104 is also connected to the retractable airbag 102 via a connecting pipe 103. The storage airbag 104 can be connected to a gas generating device. When the gas in the storage airbag 104 interacts with the gas in the retractable airbag 102, the volume of the retractable airbag 102 increases or decreases, thereby enabling the retractable airbag 102 to move the anti-slip plate 101 closer to or further away from the support platform.
[0098] In some optional embodiments, the storage airbag 104 can be disposed in the mounting groove. In operation, when the lifting assembly raises the corrosive liquid container 2, the sliding plate 93 can compress the storage airbag 104. After being compressed, the gas inside the storage airbag 104 enters the expansion airbag 102, causing the expansion airbag 102 to expand and pull the anti-slip plate 101 closer to the support platform. Specifically, when the two sliding plates 93 are close together to raise the corrosive liquid container 2, the storage airbag 104 is located between the two sliding plates 93; when the two sliding plates 93 are far apart to raise the corrosive liquid container 2, the storage airbag 104 is located on one side of the two sliding plates 93.
[0099] In some optional embodiments, a reset assembly 105 is connected between the anti-slip part and the support frame 1 to give the anti-slip part a tendency to move away from the support platform. The reset assembly 105 enables the anti-slip part to quickly move away from the support platform, thereby facilitating the rapid transfer of the entire device.
[0100] In some alternative embodiments, see [reference]. Figure 9 and Figure 10The reset assembly 105 may specifically include a fixed housing 1051, an anti-detachment strip 1053, a follower post 1054, and an elastic element 1052. The fixed housing 1051 is connected to the support frame 1, and a sliding strip hole is provided on the fixed housing 1051. The anti-detachment strip 1053 is movably inserted into the sliding strip hole. The two ends of the follower post 1054 are respectively connected to the anti-detachment strip 1053 and the anti-slip plate 101. The elastic element 1052 is connected between the anti-detachment strip 1053 and the fixed housing 1051 so that the anti-detachment strip 1053 has a tendency to move along the length direction of the sliding strip hole. In actual implementation, the elastic element 1052 can be configured as a tension spring.
[0101] The specific embodiments described above illustrate the implementation of this application. Those skilled in the art can easily understand other advantages and effects of this application from the content disclosed in this specification. Although the description of this application is presented in conjunction with some embodiments, this does not mean that the features of this application are limited to this embodiment. On the contrary, the purpose of describing the application in conjunction with embodiments is to cover other options or modifications that may be derived based on the claims of this application. To provide a thorough understanding of this application, many specific details are included in the above description. This application may also be implemented without using these details. Furthermore, to avoid confusion or obscuring the focus of this application, some specific details will be omitted in the description. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0102] It should be noted that in this specification, similar reference numerals and letters in the above figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures. In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the figures, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this application, it should be noted that unless otherwise expressly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two elements. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0103] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
Claims
1. A field testing device for the corrosion resistance of a coating, characterized in that, include: Container (3) of the test object; A corrosive liquid container (2) has a detection port; A stirring mechanism (6) is disposed in the corrosive liquid container (2); A first transmission mechanism (4) is connected to the test container (3). The first transmission mechanism (4) is equipped with a drive source (41) to drive the test container (3) to reciprocate linearly. The test container (3) is rotatably connected to the first transmission mechanism (4). Motion conversion mechanism (5) is connected between the transmission mechanism and the test container (3) to drive the test container (3) to rotate on the first transmission mechanism (4); The second transmission mechanism (7) is connected between the first transmission mechanism (4) and the stirring mechanism (6) to drive the stirring mechanism (6) to move in the corrosive liquid container (2), thereby driving the corrosive liquid in the corrosive liquid container (2) to move.
2. The on-site testing device for coating corrosion resistance according to claim 1, characterized in that, The first transmission mechanism (4) includes: A fixed frame, on which the drive source (41) is connected; The first transmission component is movably connected to the fixed frame and is transmissionally connected to the drive source (41); The second transmission component (42) is connected to the first transmission component and is rotatably connected to the container (3) of the object to be tested.
3. The on-site testing device for coating corrosion resistance according to claim 2, characterized in that, The first transmission element is configured as a ball screw and the second transmission element (42) is configured as a ball nut; The fixed frame is connected to a guide rod (46) arranged parallel to the first transmission component, and the second transmission component (42) is provided with a guide hole adapted to the guide rod (46).
4. The on-site testing device for coating corrosion resistance according to claim 2, characterized in that, The motion conversion mechanism (5) includes: A first gear and rack assembly is disposed between the second transmission member (42) and the fixed frame, wherein the rack is connected to the fixed frame and the gear is rotatably connected to the second transmission member (42); A sprocket drive assembly is disposed between the gear and rack assembly and the test container (3). The first sprocket in the sprocket drive assembly is driven to rotate synchronously with the gear and rack assembly, and the second sprocket is connected to the test container (3) to drive the test container (3) to rotate.
5. The on-site testing device for coating corrosion resistance according to claim 1, characterized in that, The test container (3) is connected to the first transmission mechanism (4) via a connecting column (43); The outer wall of the test container (3) is provided with an annular track (45), and the connecting column (43) is provided with a limiting slider (44) adapted to the annular track (45).
6. The on-site testing device for coating corrosion resistance according to claim 5, characterized in that, The number of the connecting posts (43) is configured to be multiple, and the number of the annular tracks (45) is configured to correspond to the number of the connecting posts (43); Among them, a reinforcing frame (47) is connected between two adjacent connecting columns (43).
7. The on-site testing device for coating corrosion resistance according to claim 1, characterized in that, The second transmission mechanism (7) is configured as a motion conversion mechanism (5).
8. The on-site testing device for coating corrosion resistance according to claim 7, characterized in that, The second transmission mechanism (7) includes a second gear and rack assembly; wherein the rack is connected to the first transmission mechanism (4), and the gear is connected to the agitation mechanism (6).
9. The on-site testing device for coating corrosion resistance according to claim 1 or 8, characterized in that, The stirring mechanism (6) includes: A rotating shaft (61) is rotatably connected to the corrosive liquid container (2) and connected to the second transmission mechanism (7) to rotate around its own axis under the drive of the second transmission mechanism (7); A stirring paddle (62) is connected to the rotating shaft (61).
10. The on-site testing device for coating corrosion resistance according to claim 9, characterized in that, The number of agitator blades (62) is configured to be multiple, and the multiple agitator blades (62) are evenly distributed circumferentially along the rotation axis (61).
11. The on-site testing device for coating corrosion resistance according to claim 9, characterized in that, It also includes a contact brush (63) connected to the rotating shaft (61).
12. The on-site testing device for coating corrosion resistance according to claim 1, characterized in that, The number of the agitation mechanisms (6) is configured to be multiple, and the multiple agitation mechanisms (6) are arranged in parallel at intervals.
13. The on-site testing device for coating corrosion resistance according to claim 1, characterized in that, It also includes a lifting mechanism (9), which is connected to the corrosive liquid container (2) to drive the corrosive liquid container (2) to move so that the test object container (3) can enter the corrosive liquid container (2) from the detection port.
14. The on-site testing device for coating corrosion resistance according to claim 13, characterized in that, The lifting mechanism (9) includes: Adjusting columns (94), one end of each of the two adjusting columns (94) is rotatably connected to the corrosive liquid container (2); Sliding plate (93), the two sliding plates (93) are rotatably connected to the other end of the two adjusting columns (94), and the two sliding plates (93) are provided with threaded mating holes with opposite rotation directions; A double-threaded rod (92) is provided, which engages with the threaded holes of the two sliding plates (93) respectively. A lifting power source (91) is connected to the double-ended threaded rod (92) to drive the double-ended threaded rod (92) to rotate.
15. The on-site testing device for coating corrosion resistance according to claim 1, characterized in that, It also includes a support frame (1), the first transmission mechanism (4) is connected to the support frame (1), wherein the support frame (1) is equipped with wheels (8).
16. The on-site testing device for coating corrosion resistance according to claim 15, characterized in that, The support frame (1) is provided with an anti-slip mechanism (10), which has a movable anti-slip part that can abut against the support platform when in the movable state.
17. The on-site testing device for coating corrosion resistance according to claim 16, characterized in that, The anti-slip mechanism (10) includes: Anti-slip plate (101), the anti-slip plate (101) serves as an anti-slip part to resist contact with the support platform; An airbag (102) is provided, wherein the airbag (102) is connected to the support frame (1), and the anti-slip plate (101) is connected to the airbag (102). A storage airbag (104) is connected to the support frame (1), and the storage airbag (104) is also connected to the retractable airbag (102) through a connecting pipe (103).
18. The on-site testing device for coating corrosion resistance according to claim 16 or 17, characterized in that, A reset component (105) is connected between the anti-slip part and the support frame (1) to give the anti-slip part a tendency to move away from the support platform.
19. The on-site testing device for coating corrosion resistance according to claim 18, characterized in that, The reset component (105) includes: A fixed sleeve (1051) is connected to the support frame (1), and a sliding strip hole is provided on the fixed sleeve (1051). Anti-detachment strip (1053), wherein the anti-detachment strip (1053) is movably inserted into the sliding strip hole; Follower column (1054), the two ends of which are respectively connected to the anti-detachment strip (1053) and the anti-slip plate (101); An elastic element (1052) is connected between the anti-detachment strip (1053) and the fixed sleeve (1051) to give the anti-detachment strip (1053) a tendency to move along the length of the sliding strip hole in the sliding strip hole.
Citation Information
Patent Citations
Acid boiling inspection equipment for corrosion resistance of metal bipolar plate coating of fuel cell
CN217006903U