Composite sand culture integrated device with matrix filling control function

By designing an integrated composite sand culture device, the quantitative filling and mulching of the substrate were integrated, solving the problem of the inability to integrate composite sand culture in the Gobi Desert, improving planting efficiency and reducing labor intensity.

CN121909805APending Publication Date: 2026-04-24XINJIANG ACAD OF AGRI SCI (XINJIANG BRANCH OF CHINESE ACAD OF AGRI SCI)
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
XINJIANG ACAD OF AGRI SCI (XINJIANG BRANCH OF CHINESE ACAD OF AGRI SCI)
Filing Date
2026-02-03
Publication Date
2026-04-24

AI Technical Summary

Technical Problem

When planting in the Gobi Desert, traditional substrate composite sand cultivation cannot achieve integrated operation, requiring manual or single mechanical operation, resulting in high labor intensity and low efficiency.

Method used

Design a composite sand culture integrated device with substrate filling control function, including substrate box, mixing component, position adjustment component, filling control component and coating component, to realize the integrated operation of quantitative storage, quantitative filling and coating of substrate.

Benefits of technology

It achieves integrated quantitative filling of substrate and mulching, reducing manual operation, saving labor intensity, and improving planting efficiency.

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Abstract

The invention discloses a composite sand culture integrated device with a matrix filling control function, which comprises a sand culture integrated machine, a matrix box body is mounted on the sand culture integrated machine, a stirring and uniform mixing assembly is arranged in the matrix box body, a group of mounting plates are fixedly mounted at the bottom of the sand culture integrated machine, and position adjusting assemblies are arranged on the mounting plates. According to the sand culture all-in-one machine, the fixed frame and the bottom frame are arranged, a certain amount of matrix is stored, quantitative material storage is achieved, after the arranged position adjusting assembly and the sand culture all-in-one machine move to a planting area, the sand culture all-in-one machine can be moved to the planting area, and the sand culture all-in-one machine can be moved to the planting area. The grooving push plate and the grooving shovel move downwards to a certain depth and then are pushed towards the two sides, trepanning operation is achieved, meanwhile, the opening and closing air cylinder operates, the quantitatively-stored matrix can fall to the position where trepanning is just conducted along the inclined discharging pipe, and trepanning and matrix filling are conducted at the same time.
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Description

Technical Field

[0001] This invention relates to the field of composite sand culture technology, and in particular to an integrated composite sand culture device with substrate filling control function. Background Technology

[0002] The surface of the Gobi Desert is mainly composed of bare rock and hard soil covered with gravel. Most areas present a desert bare rock landform. According to its formation, it is divided into eroded stony Gobi and accumulated gravel Gobi. It extends from the mountains to both sides to form sloping plains. The gravel particle size gradually decreases as it moves away from the mountains.

[0004] Planting in the Gobi Desert requires soil improvement. Therefore, a composite sand culture method is adopted, in which holes are made in the desert and suitable substrate is added, followed by mulching to reduce water evaporation. Traditionally, the hole making, substrate addition and subsequent mulching are all done manually or with a single machine, which cannot achieve integrated operation. Therefore, a composite sand culture integrated device with substrate filling control function is proposed. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides an integrated composite sand culture device with matrix filling control function to solve the aforementioned problems.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: A composite sand culture integrated device with substrate filling control function includes a sand culture machine, a substrate box installed on the sand culture machine, a mixing and blending component installed inside the substrate box, a set of mounting plates fixedly installed at the bottom of the sand culture machine, a position adjustment component installed on the mounting plates, two slotting push plates installed on the position adjustment component, a slotting shovel installed at the bottom of each slotting push plate, the two slotting shovels being in contact with each other, a fixed frame fixedly installed at the bottom of the sand culture machine, a folding sleeve connected to the bottom of the fixed frame, a bottom frame connected to the bottom of the folding sleeve, an inclined feeding pipe connected to the bottom of the bottom frame, a filling control component installed between the fixed frame and the bottom frame, and a film covering component installed at the bottom of the sand culture machine.

[0007] Preferably, the position adjustment assembly includes a telescopic cylinder fixedly installed on the side of the mounting plate, the output end of the telescopic cylinder is connected to a mounting frame, a compression cylinder is installed inside the mounting frame, and the output end of the compression cylinder is fixedly connected to the top of the slotted push plate.

[0008] Preferably, a set of guide posts are fixedly installed between the mounting plates, and a guide block is fixedly installed on the top of the mounting frame, with the guide block slidably installed inside the guide posts.

[0009] Preferably, the mixing assembly includes a mixing motor fixedly installed on the substrate box, the output end of the mixing motor is connected to a mixing shaft, multiple mixing blades are fixedly installed on the mixing shaft, and an addition port is provided on the substrate box.

[0010] Preferably, the filling control assembly includes two side blocks fixedly installed on the side of the fixed frame, two adjusting blocks fixedly installed on the side of the bottom frame, and an adjusting cylinder fixedly installed between the side blocks and the adjusting blocks.

[0011] Preferably, an opening and closing cylinder is fixedly installed on one side of the adjusting block, and a baffle plate is connected to the output end of the opening and closing cylinder, which blocks the bottom frame.

[0012] Preferably, the substrate box has two feeding holes at the bottom, which are connected to each other in the fixed frame. A rotary motor is fixedly installed at the bottom of the sand culture machine, and the output end of the rotary motor is connected to a rotating disk with a material leakage hole.

[0013] Preferably, the film covering assembly includes a first fixed rod and a second fixed rod fixedly installed at the bottom of the sand culture machine. A film shaft is sleeved on the first fixed rod, and a film body is provided on the film shaft. A pressure roller and a soil covering disc are rotatably installed on one side of both the first fixed rod and the second fixed rod.

[0014] Preferably, a rotating groove is provided on one side of the second fixed rod, and a rotating rod is rotatably installed on the rotating groove. A connecting short shaft is provided on one side of the rotating rod, and the connecting short shaft is located inside the film shaft. A positioning bolt is provided on the rotating rod, and the positioning bolt is threadedly installed on the second fixed rod.

[0015] Compared with the prior art, the beneficial effects of the present invention are: In this invention, the integrated composite sand culture device with substrate filling control function places the substrate to be filled into the substrate box. The set stirring and mixing component can mix and disperse the placed substrate. The set fixed frame and bottom frame store a certain amount of substrate to achieve quantitative storage. The set position adjustment component moves the sand culture machine to the planting area. The grooving push plate and grooving shovel move down to a certain depth. After the telescopic cylinders on both sides are operated, they can drive the grooving push plates on both sides to move away from each other to realize the hole opening operation. At the same time, the opening and closing cylinders are operated. The quantitatively stored substrate will fall down along the inclined feeding pipe to the position of the hole just opened, realizing the filling of substrate while opening the hole, avoiding the loose sand soil. After the hole is opened, the filling sand soil will be scattered on both sides. In this invention, the integrated composite sand culture device with substrate filling control function is equipped with a filling control component. When a large or small amount of substrate needs to be filled at one time, the adjusting cylinders on both sides are activated simultaneously, which can drive the adjusting block to move down or up simultaneously, thereby increasing the substrate storage space and meeting different substrate filling needs. In this invention, the integrated composite sand culture device with substrate filling control function is equipped with a film covering component. After the substrate is filled, the sand culture machine moves forward and the film body will cover the filled substrate. Through opening holes, synchronous substrate filling, and final film covering, an integrated operation can be achieved, avoiding the use of workers or single mechanical equipment for operation, greatly saving labor intensity and speeding up the composite sand culture process. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a cross-sectional structural schematic diagram of the present invention; Figure 3 This is a partial cross-sectional structural schematic diagram of the present invention; Figure 4 This is a schematic diagram of the structure of the present invention in plan view; Figure 5 This is a partial three-dimensional structural schematic diagram of the present invention; Figure 6 For the present invention Figure 2 A schematic diagram of the structure of part A; Figure 7 For the present invention Figure 3 A schematic diagram of the structure of part B.

[0017] In the diagram: 1. Sand culture integrated machine; 2. Substrate box; 3. Addition port; 4. Mixing motor; 5. Mixing shaft; 6. Mixing blade; 7. Mounting plate; 8. Guide column; 9. Guide block; 10. Mounting frame; 11. Telescopic cylinder; 12. Extrusion cylinder; 13. Grooving push plate; 14. Grooving shovel; 15. Feeding hole; 16. Fixing frame; 17. Folding sleeve; 18. Bottom frame; 19. Side block; 20. Adjusting block; 21. Adjusting cylinder; 22. Opening and closing cylinder; 23. Baffle plate; 24. Inclined discharge pipe; 25. Rotary motor; 26. Rotary disk; 27. Leakage hole; 28. First fixing rod; 29. ​​Film shaft; 30. Film body; 31. Second fixing rod; 32. Rotating groove; 33. Rotating rod; 34. Positioning bolt; 35. Pressure roller; 36. Covering plate. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] In the description of this patent, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this patent based on the specific circumstances.

[0020] Example: Refer to Figure 1-7 A composite sand culture integrated device with substrate filling control function includes a sand culture machine 1, a substrate box 2 installed on the sand culture machine 1, and a mixing component installed inside the substrate box 2. The mixing component includes a mixing motor 4 fixedly installed on the substrate box 2, a mixing shaft 5 connected to the output end of the mixing motor 4, and multiple mixing blades 6 fixedly installed on the mixing shaft 5. The substrate box 2 has an addition port 3. The substrate to be filled is placed in the substrate box 2. During the placement process, an appropriate amount of nutrient waste can be added. After placement, the mixing motor 4 is started, driving the mixing shaft 5 to rotate, thereby driving the mixing. As leaf 6 rotates, a set of mounting plates 7 are fixedly installed at the bottom of the sand-cultivating machine 1. A position adjustment component is provided on the mounting plate 7. Two slotted push plates 13 are installed on the position adjustment component. A slotting shovel 14 is provided at the bottom of each of the two slotted push plates 13. The two slotting shovels 14 are in contact with each other. A fixed frame 16 is fixedly installed at the bottom of the sand-cultivating machine 1. A folding sleeve 17 is connected to the bottom of the fixed frame 16. A bottom frame 18 is connected to the bottom of the folding sleeve 17. An inclined feeding pipe 24 is connected to the bottom of the bottom frame 18. A filling control component is provided between the fixed frame 16 and the bottom frame 18. A film covering component is provided at the bottom of the sand-cultivating machine 1.

[0021] As a technical optimization of the present invention, the substrate box 2 has two feeding holes 15 at its bottom, which are connected to the fixed frame 16. A rotary motor 25 is fixedly installed at the bottom of the sand culture machine 1. The output end of the rotary motor 25 is connected to a rotating disk 26, which has a discharge hole 27. During the stirring process, the rotating disk 26 rotates to a position above the feeding holes 15 to block the material from falling. After the mixture is evenly mixed, the disk is opened again. After the mixing is complete, the rotary motor 25 is started to rotate. The rotary motor 25 is a stepper motor, which can rotate at a certain angle. After rotation, the discharge hole 27 on the rotating disk 26 is positioned above the feeding holes 15. At this time, the mixed substrate inside the substrate box 2 will fall from the feeding holes 15 between the fixed frame 16 and the bottom frame 18, achieving a certain amount of substrate storage and quantitative material storage. As a technical optimization of the present invention, the position adjustment component includes a telescopic cylinder 11 fixedly installed on the side of the mounting plate 7. The output end of the telescopic cylinder 11 is connected to the mounting frame 10. A squeezing cylinder 12 is installed inside the mounting frame 10. The output end of the squeezing cylinder 12 is fixedly connected to the top of the grooving push plate 13. A set of guide columns 8 are fixedly installed between the mounting plates 7. A guide block 9 is fixedly installed on the top of the mounting frame 10. The guide block 9 is slidably installed inside the guide columns 8. An opening and closing cylinder 22 is fixedly installed on one side of the adjustment block 20. A blocking plate 23 is connected to the output end of the opening and closing cylinder 22. The blocking plate 23 blocks inside the bottom frame 18. After the sand cultivation machine 1 moves to the planting area, the squeezing cylinder 12 is started to run, driving the grooving push plate 13 and the grooving shovel 14 to move down to the lower position. By moving down, the squeezing is pushed to a certain depth. The grooving shovel 14 is set to facilitate insertion into the sand. Then, the telescopic cylinders 11 on both sides are started to run. The operation of the telescopic cylinders 11 drives the mounting frame 10 to move. The movement of the mounting frame 10 drives the sand to move. The guide block 9 moves on the guide post 8, thereby achieving stable position adjustment. After position adjustment, it can drive the slotted push plates 13 on both sides to move away from each other. During operation, the telescopic cylinder 11 simultaneously starts the opening and closing cylinder 22 and the rotary motor 25. After the rotary motor 25 starts, it drives the rotating disk 26 to rotate above the feeding hole 15 to achieve material discharge blocking. At the same time, the opening and closing cylinder 22 drives the blocking plate 23 to move. The movement of the blocking plate 23 opens the bottom frame 18 for material discharge. The quantitatively stored substrate will fall down along the inclined feeding pipe 24 to the position where the hole has just been opened, realizing the simultaneous opening and filling of substrate to avoid loose sand. After the hole is opened, the filling sand will be scattered on both sides. After the quantitative substrate is filled, the squeezing cylinder 12 can move upward. After the upward movement is completed, the telescopic cylinder 11 returns to its original position to prepare for the next operation. At the same time, after the material discharge is completed, the opening and closing cylinder 22 starts, and the blocking plate 23 continues to block inside the bottom frame 18. After the rotary motor 25 starts, it drives the rotating disk 26 to rotate, and the quantitative substrate is filled again.

[0022] As a technical optimization of the present invention, the filling control component includes two side blocks 19 fixedly installed on the side of the fixed frame 16, two adjusting blocks 20 fixedly installed on the side of the bottom frame 18, and adjusting cylinders 21 fixedly installed between the side blocks 19 and the adjusting blocks 20. A folding sleeve 17 is provided between the fixed frame 16 and the bottom frame 18. When a large or small amount of substrate needs to be filled at one time, the adjusting cylinders 21 on both sides are started to run synchronously, which can synchronously drive the adjusting blocks 20 to move down or up, thereby increasing the substrate storage space and meeting different substrate filling requirements.

[0023] As a technical optimization of the present invention, the covering assembly includes a first fixing rod 28 and a second fixing rod 31 fixedly installed at the bottom of the sand culture machine 1. A film shaft 29 is sleeved on the first fixing rod 28, and a film body 30 is provided on the film shaft 29. A pressure roller 35 and a soil covering disc 36 are rotatably installed on one side of both the first fixing rod 28 and the second fixing rod 31. A rotating groove 32 is opened on one side of the second fixing rod 31, and a rotating rod 33 is rotatably installed on the rotating groove 32. A connecting short shaft is provided on one side of the rotating rod 33, and the connecting short shaft is located inside the film shaft 29. A positioning bolt 34 is provided on the rotating rod 33, and the positioning bolt 34 is threaded onto the second fixing rod 31. After the substrate is filled, the sand culture machine 1 moves forward, and the film body 30 will cover the filled substrate. The pressure roller 35 can press the film body 30 on both sides, and the soil covering disc 36 can push up the sand at the edge and press it on both sides of the film body 30 to achieve positional pressing after film covering. The rotating rod 33 can rotate in the rotating groove 32. After a roll of film body 30 is used up, the rotating rod 33 is turned to open, the film shaft 29 is replaced, and then the rotating rod 33 is lowered again. At this time, the connecting short shaft at the end of the rotating rod 33 is located at the end of the film shaft 29 to achieve end rotation blocking. The positioning bolt 34 is set to position and fix the position of the rotating rod 33. From opening holes and synchronously filling the substrate to the final film covering, an integrated operation can be achieved, avoiding the use of workers or single mechanical equipment for operation, greatly saving labor intensity and speeding up the substrate composite sand cultivation.

[0024] In use: During planting in the Gobi Desert, a substrate composite sand culture planting method is adopted. The substrate to be filled is placed in the substrate box 2. After filling, the stirring motor 4 is started. The stirring blade 6 rotates to mix and disperse the substrate inside. After mixing, the rotary motor 25 is started to rotate, driving the rotating disk 26 to rotate. The material leakage hole 27 is positioned above the feeding hole 15. At this time, the mixed substrate inside the substrate box 2 will fall and fill, storing a certain amount of substrate to achieve quantitative material storage. After the sand culture machine 1 moves to the planting area, the extrusion cylinder 12 is started to operate, driving the grooving push plate 13 and grooving shovel 14 to move down to the lower position. By moving down, the extrusion is pushed to a certain depth. Then, the telescopic cylinders 11 on both sides are started to operate, driving the grooving push plates 13 on both sides to move away from each other. At the same time, the cylinders 2 open and close. 2. The operation drives the baffle plate 23 to move, and the quantitatively stored substrate will fall down along the inclined feed pipe 24 to the position where the hole is just opened, realizing the simultaneous opening and filling of substrate, avoiding soft sand. After the hole is opened, the filling sand will be scattered on both sides. A folding sleeve 17 is set between the fixed frame 16 and the bottom frame 18. When more or less substrate needs to be filled at one time, the adjusting block 20 is moved down or up, thereby increasing the substrate storage space to meet different substrate filling needs. After the substrate is filled, the sand culture integrated machine 1 moves forward, and the film body 30 will cover the filled substrate. Through opening the hole, simultaneous filling of substrate, and final film covering, integrated operation can be achieved, avoiding the use of workers or single mechanical equipment for operation, greatly saving labor intensity, speeding up the substrate composite sand culture, and making it convenient to use.

[0025] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0026] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A composite sand culture integrated device with substrate filling control function, comprising a sand culture integrated machine (1), characterized in that, The integrated sand culture machine (1) is equipped with a substrate box (2), and a mixing and blending component is provided inside the substrate box (2). A set of mounting plates (7) is fixedly installed at the bottom of the integrated sand culture machine (1). A position adjustment component is provided on the mounting plate (7). Two slotted push plates (13) are installed on the position adjustment component. A slotting shovel (14) is provided at the bottom of each of the two slotted push plates (13). The two slotting shovels (14) are in close contact. A fixed frame (16) is fixedly installed at the bottom of the integrated sand culture machine (1). A folding sleeve (17) is connected to the bottom of the fixed frame (16). A bottom frame (18) is connected to the bottom of the folding sleeve (17). An inclined feeding pipe (24) is connected to the bottom of the bottom frame (18). A filling control component is provided between the fixed frame (16) and the bottom frame (18). A film covering component is provided at the bottom of the integrated sand culture machine (1).

2. The integrated composite sand culture device with substrate filling control function according to claim 1, characterized in that, The position adjustment assembly includes a telescopic cylinder (11) fixedly installed on the side of the mounting plate (7). The output end of the telescopic cylinder (11) is connected to the mounting frame (10). A compression cylinder (12) is installed inside the mounting frame (10). The output end of the compression cylinder (12) is fixedly connected to the top of the slotted push plate (13).

3. The integrated composite sand culture device with substrate filling control function according to claim 2, characterized in that, A set of guide posts (8) are fixedly installed between the mounting plates (7), and a guide block (9) is fixedly installed on the top of the mounting frame (10). The guide block (9) is slidably installed inside the guide posts (8).

4. The integrated composite sand culture device with substrate filling control function according to claim 1, characterized in that, The mixing assembly includes a stirring motor (4) fixedly installed on the substrate box (2), the output end of the stirring motor (4) is connected to a stirring shaft (5), a plurality of stirring blades (6) are fixedly installed on the stirring shaft (5), and an addition port (3) is provided on the substrate box (2).

5. The integrated composite sand culture device with substrate filling control function according to claim 1, characterized in that, The loading control assembly includes two side blocks (19) fixedly installed on the side of the fixed frame (16), two adjusting blocks (20) fixedly installed on the side of the bottom frame (18), and an adjusting cylinder (21) fixedly installed between the side blocks (19) and the adjusting blocks (20).

6. The integrated composite sand culture device with substrate filling control function according to claim 5, characterized in that, An opening and closing cylinder (22) is fixedly installed on one side of the adjusting block (20). The output end of the opening and closing cylinder (22) is connected to a baffle plate (23), which blocks the bottom frame (18).

7. The integrated composite sand culture device with substrate filling control function according to claim 1, characterized in that, The substrate box (2) has two feeding holes (15) at the bottom. The two feeding holes (15) are connected to the fixed frame (16). A rotary motor (25) is fixedly installed at the bottom of the sand culture machine (1). The output end of the rotary motor (25) is connected to a rotating disk (26). A material leakage hole (27) is opened on the rotating disk (26).

8. The integrated composite sand culture device with substrate filling control function according to claim 1, characterized in that, The film covering assembly includes a first fixed rod (28) and a second fixed rod (31) fixedly installed at the bottom of the sand-cultivation machine (1). A film shaft (29) is sleeved on the first fixed rod (28), and a film body (30) is provided on the film shaft (29). A pressure roller (35) and a soil covering disc (36) are rotatably installed on one side of the first fixed rod (28) and the second fixed rod (31).

9. The integrated composite sand culture device with substrate filling control function according to claim 8, characterized in that, A rotating groove (32) is provided on one side of the second fixed rod (31), and a rotating rod (33) is rotatably installed on the rotating groove (32). A connecting short shaft is provided on one side of the rotating rod (33), and the connecting short shaft is located inside the film shaft (29). A positioning bolt (34) is provided on the rotating rod (33), and the positioning bolt (34) is threadedly installed on the second fixed rod (31).