Lightweight impact-resistant automobile injection molding part
By designing mounting, protective, and positioning components for lightweight, impact-resistant automotive injection molded parts, the problems of high overall replacement costs and poor impact resistance of existing injection molded parts have been solved. This has enabled convenient installation and efficient protection, reduced maintenance costs, and improved the safety and stability of automobiles.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- WUXI XINWU LANTIAN TECHNOLOGY CO LTD
- Filing Date
- 2024-10-24
- Publication Date
- 2026-04-24
AI Technical Summary
Existing automotive injection molded parts require complete replacement when damaged, increasing replacement costs and lacking effective impact resistance, making installation inconvenient.
A lightweight, impact-resistant automotive injection molded part was designed. By combining mounting components, protective components, and positioning components, the plastic part can be installed separately and cushioned for protection. The design includes the coordinated use of structures such as connecting frames, fixing frames, threaded rods, moving plates, U-shaped frames, clamping plates, T-shaped blocks, tripods, and magnets.
It enables convenient installation and positioning of plastic parts, reduces replacement costs, improves impact resistance, extends service life, and enhances the safety and stability of automobiles.
Smart Images

Figure CN121912903A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automotive plastic parts technology, specifically a lightweight, impact-resistant automotive injection molded part. Background Technology
[0002] Automotive injection molded parts refer to components manufactured for automobiles using the injection molding process. Here is some information about automotive injection molded parts: I. Characteristics: Lightweight: Injection molded parts are typically made of plastic, making them lighter than metal parts. This helps reduce the overall weight of the vehicle and improves fuel economy. High Cost-Effectiveness: Injection molding has high production efficiency and relatively low cost, allowing for large-scale production to meet the high-volume demands of the automotive industry. Design Flexibility: Injection molded parts of various complex shapes can be manufactured according to different automotive design requirements, satisfying the aesthetic and functional needs of the vehicle. Good Corrosion Resistance: Plastics have good corrosion resistance, enabling them to be used in various harsh environments and extending the service life of automotive parts. II. Application Areas: Interior Parts: Such as dashboards, center consoles, door panels, seat components, etc. These injection molded parts must not only meet aesthetic and comfort requirements but also possess certain strength and durability. Exterior Parts: Such as bumpers, headlight housings, rearview mirror housings, etc. These components need to have good weather resistance and impact resistance to ensure the safety of the vehicle during driving.
[0003] To address the aforementioned issues, existing plastic parts are typically molded as a single piece, requiring replacement of the entire unit when damaged, which increases replacement costs. Furthermore, they lack good impact resistance, transmitting significant force to the vehicle body upon impact, and lack auxiliary positioning functions, making installation cumbersome.
[0004] To address these issues, the present invention provides a lightweight, impact-resistant automotive injection molded part. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides a lightweight, impact-resistant automotive injection molded part, which solves the problem that existing plastic parts are usually molded as a single piece, requiring replacement of the entire part when damaged, thus increasing replacement costs.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a lightweight, impact-resistant automotive injection molded part, comprising a first plastic part and a second plastic part, the second plastic part being disposed on one side of the first plastic part, and mounting components being fixedly installed on one side of both the first and second plastic parts; the mounting components include a connecting frame and a fixing frame, the connecting frame being fixedly installed on one side of the first plastic part, the fixing frame being fixedly installed on one side of the second plastic part, a threaded rod being threadedly connected to one side of the fixing frame, one end of the threaded rod being connected to a movable plate via a bearing, a U-shaped frame being fixedly installed on one side of the movable plate, a connecting rod being hinged to the inner wall of the U-shaped frame, a sliding groove being provided on one side of the fixing frame, a retaining plate being slidably connected to one side of the sliding groove, the retaining plate being engaged with the connecting frame, a second U-shaped frame being fixedly installed on one side of the retaining plate, and the connecting rod being hinged to the second U-shaped frame.
[0007] Furthermore, a connecting plate is provided on one side of the plastic part, and a protective component is provided on one side of the connecting plate. The protective component includes a T-shaped block one and a T-shaped block two. The T-shaped block one and the T-shaped block two are respectively snapped onto one side of the connecting plate, and a tripod is fixedly installed on one side of both the T-shaped block one and the T-shaped block two.
[0008] By adopting the above technical solution, the impact force can be reduced.
[0009] Furthermore, a connecting ring is fixedly installed on one side of the tripod, a fixing plate is fixedly installed on one side of the connecting plate, and a cylinder is fixedly installed on one side of the fixing plate. A threaded rod is threadedly connected to the inner wall of the cylinder, and a locking block is fixedly connected to one end of the threaded rod. The locking block is engaged with the connecting ring.
[0010] The above technical solution can be used to reinforce the structure and improve the cushioning effect.
[0011] Furthermore, the protective assembly also includes a rotating block, which is fixedly connected to the side wall of the threaded rod II.
[0012] By adopting the above technical solution, the rotating block facilitates the rotation of the threaded rod.
[0013] Furthermore, a positioning component is fixedly installed on one side of both the plastic part and the connecting plate. The positioning component includes a positioning plate one and a positioning plate two. The positioning plate one is fixedly installed on both sides of the connecting plate, and the positioning plate two is fixedly installed on both sides of the plastic part one. The positioning plate two and the positioning plate one are interlocked.
[0014] The above technical solution can achieve a positioning effect, making installation more convenient.
[0015] Furthermore, the positioning component also includes a locking rod, which is fixedly installed at the bottom of the second positioning plate. The top of the first positioning plate has a locking groove, and the locking rod is engaged with the locking groove.
[0016] By adopting the above technical solution, the positioning effect can be made more reliable.
[0017] Furthermore, the positioning component also includes a magnet, which is fixedly installed on the bottom of the second positioning plate and is magnetically connected to the first positioning plate.
[0018] By adopting the above technical solution, the positioning effect can be improved.
[0019] Furthermore, a knob is fixedly connected to one end of the threaded rod, and the knob is welded to the threaded rod.
[0020] Using the above technical solution, the threaded rod can be easily rotated using a knob.
[0021] Beneficial effects
[0022] This invention provides a lightweight, impact-resistant automotive injection molded part. Compared with the prior art, it has the following advantages:
[0023] Beneficial effects:
[0024] 1. This lightweight, impact-resistant automotive injection molded part, through its set mounting components, allows for easy and convenient installation between plastic part one and plastic part two. After installation, it provides a protective effect, and if damaged, either plastic part one or plastic part two can be replaced separately, reducing the replacement cost to only half of the original cost and resulting in better performance.
[0025] 2. This lightweight, impact-resistant automotive injection molded part, through its protective components, provides excellent protection. In practical use, it exhibits superior impact resistance, effectively protecting critical internal components from damage even in the event of a sudden collision or bump. Furthermore, its excellent impact resistance extends the part's lifespan, reducing maintenance costs and time associated with frequent parts replacements. Moreover, these protective components ensure high safety and stability for the vehicle under various complex road conditions, providing drivers and passengers with more reliable travel protection.
[0026] 3. This lightweight, impact-resistant automotive injection molded part, through its positioning components, achieves excellent positioning, making installation more convenient. After positioning, installation can be completed simply by tightening bolts. The positioning components of this lightweight, impact-resistant automotive injection molded part, with their superior positioning function and convenient installation method, bring great convenience to automobile manufacturing and maintenance. It not only improves production efficiency and reduces costs, but also enhances the installation accuracy and stability of automotive parts. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0029] Figure 2 This is the present invention. Figure 1 Enlarged view of the structure at point A in the middle;
[0030] Figure 3 This is a side view of the overall structure of the present invention;
[0031] Figure 4 This is the present invention. Figure 3 Enlarged view of the structure at point B.
[0032] Figure 5 This is the present invention. Figure 3 Enlarged view of the structure at point C.
[0033] In the diagram: 1. Plastic Part 1; 2. Plastic Part 2; 3. Mounting Assembly; 31. Connecting Frame; 32. Fixing Frame; 33. Threaded Rod 1; 34. Moving Plate; 35. U-Shaped Frame 1; 36. Connecting Rod; 37. Slide Track; 38. Clamping Plate; 39. U-Shaped Frame 2; 4. Connecting Plate; 5. Protective Assembly; 51. T-Block 1; 52. T-Block 2; 53. Tripod; 54. Connecting Ring; 55. Fixing Plate; 56. Cylinder; 57. Threaded Rod 2; 58. Clamping Block; 59. Rotating Block; 6. Positioning Assembly; 61. Positioning Plate 1; 62. Positioning Plate 2; 63. Clamping Rod; 64. Clamping Slot; 65. Magnet. Detailed Implementation
[0034] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0035] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0036] Reference Figures 1 to 5 This application provides a lightweight, impact-resistant automotive injection molded part, including a plastic part 1 and a plastic part 2. The plastic part 2 is disposed on one side of the plastic part 1. Mounting assemblies 3 are fixedly mounted on one side of both the plastic part 1 and the plastic part 2. The mounting assembly 3 includes a connecting frame 31 and a fixing frame 32. The connecting frame 31 is fixedly mounted on one side of the plastic part 1, and the fixing frame 32 is fixedly mounted on one side of the plastic part 2. A threaded rod 33 is threadedly connected to one side of the fixing frame 32. One end of the threaded rod 33... A movable plate 34 is connected via a bearing. A U-shaped frame 35 is fixedly installed on one side of the movable plate 34. A connecting rod 36 is hinged to the inner wall of the U-shaped frame 35. A sliding groove 37 is provided on one side of the fixed frame 32. A clamping plate 38 is slidably connected to one side of the sliding groove 37. The clamping plate 38 is engaged with the connecting frame 31. A second U-shaped frame 39 is fixedly installed on one side of the clamping plate 38. The connecting rod 36 is hinged to the second U-shaped frame 39. A knob is fixedly connected to one end of the threaded rod 33. The knob is welded to the threaded rod 33.
[0037] In this embodiment, plastic part 1 and plastic part 2 are first aligned. Then, rotating the threaded rod 33 can drive the moving plate 34 to move, so that the moving plate 34 can drive the connecting rod 36 to move. This allows the connecting rod 36 to slide inside the slide groove 37 through the clamping plate 38, so that the clamping plate 38 can be engaged with the connecting frame 31 to complete the installation of plastic part 1 and plastic part 2. The installation is simple and reliable.
[0038] Reference Figures 1 to 5In one aspect of this embodiment, a connecting plate 4 is provided on one side of the plastic part 1, and a protective component 5 is provided on one side of the connecting plate 4. The protective component 5 includes a T-shaped block 51 and a T-shaped block 52. The T-shaped block 51 and the T-shaped block 52 are respectively snapped onto one side of the connecting plate 4. A tripod 53 is fixedly installed on one side of both the T-shaped block 51 and the T-shaped block 52. A connecting ring 54 is fixedly installed on one side of the tripod 53. A fixing plate 55 is fixedly installed on one side of the connecting plate 4. A cylinder 56 is fixedly installed on one side of the fixing plate 55. A threaded rod 57 is threadedly connected to the inner wall of the cylinder 56. A locking block 58 is fixedly connected to one end of the threaded rod 57. The locking block 58 is snapped into the connecting ring 54. The protective component 5 also includes a rotating block 59, which is fixedly connected to the side wall of the threaded rod 57.
[0039] In this embodiment, T-block 1 51 and T-block 2 52 are then snapped together with the connecting plate 4. Rotating the rotating block 59 can drive the threaded rod 2 57 to rotate inside the cylinder 56, so that the locking block 58 can be snapped together with the connecting ring 54 to fix the tripod 53. When the plastic parts 1 and 2 are impacted, the tripod 53 can also play a good buffering role to reduce the force of the impact.
[0040] Reference Figures 1 to 5 In one aspect of this embodiment, a positioning component 6 is fixedly installed on one side of both the plastic part 1 and the connecting plate 4. The positioning component 6 includes a positioning plate 61 and a positioning plate 62. The positioning plate 61 is fixedly installed on both sides of the connecting plate 4, and the positioning plate 62 is fixedly installed on both sides of the plastic part 1. The positioning plate 62 and the positioning plate 61 are engaged with each other. The positioning component 6 also includes a locking rod 63, which is fixedly installed on the bottom of the positioning plate 62. A slot 64 is provided on the top of the positioning plate 61, and the locking rod 63 is engaged with the slot 64. The positioning component 6 also includes a magnet 65, which is fixedly installed on the bottom of the positioning plate 62. The magnet 65 is magnetically connected to the positioning plate 61.
[0041] In this embodiment, the locking rod 63 is finally inserted into the slot 64, and the second positioning plate 62 is inserted into the first positioning plate 61. Then the magnet 65 is attracted to the first positioning plate 61. Then the bolts are used to easily install the plastic part 1 and the connecting plate 4, and the installation is simple and reliable.
[0042] Working principle: First, align plastic part 1 and plastic part 2. Then, rotate the threaded rod 33 to drive the moving plate 34 to move, which in turn drives the connecting rod 36 to move. This allows the connecting rod 36 to slide through the locking plate 38 inside the slide groove 37, so that the locking plate 38 can be engaged with the connecting frame 31 to complete the installation of plastic part 1 and plastic part 2. The installation is simple and reliable.
[0043] Then, T-block 1 51 and T-block 2 52 are snapped together with connecting plate 4. Rotating rotating block 59 can drive threaded rod 2 57 to rotate inside cylinder 56, so that locking block 58 can be snapped together with connecting ring 54 to fix tripod 53. When plastic parts 1 and 2 are impacted, tripod 53 can also play a good buffering role to reduce the force of impact.
[0044] Finally, the clip 63 is inserted into the slot 64, and the second positioning plate 62 is inserted into the first positioning plate 61. Then the magnet 65 is attracted to the first positioning plate 61. Then, the bolts are used to easily install the plastic part 1 and the connecting plate 4. The installation is simple and reliable.
[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0046] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A lightweight, impact-resistant automotive injection molded part, comprising a first plastic part (1) and a second plastic part (2), characterized in that: The second plastic part (2) is disposed on one side of the first plastic part (1), and an installation component (3) is fixedly installed on one side of the first plastic part (1) and the second plastic part (2); The mounting assembly (3) includes a connecting frame (31) and a fixing frame (32). The connecting frame (31) is fixedly mounted on one side of the first plastic part (1), and the fixing frame (32) is fixedly mounted on one side of the second plastic part (2). A threaded rod (33) is threadedly connected to one side of the fixing frame (32). One end of the threaded rod (33) is connected to a movable plate (34) via a bearing. A fixed mounting bracket is installed on one side of the movable plate (34). A U-shaped frame one (35) is provided, with a connecting rod (36) hinged to the inner wall of the U-shaped frame one (35). A sliding groove (37) is provided on one side of the fixed frame (32). A card plate (38) is slidably connected to one side of the sliding groove (37). The card plate (38) is engaged with the connecting frame (31). A U-shaped frame two (39) is fixedly installed on one side of the card plate (38). The connecting rod (36) is hinged to the U-shaped frame two (39).
2. The lightweight impact-resistant automotive injection molded part according to claim 1, characterized in that: A connecting plate (4) is provided on one side of the plastic part (1), and a protective component (5) is provided on one side of the connecting plate (4). The protective component (5) includes a T-shaped block (51) and a T-shaped block (52). The T-shaped block (51) and the T-shaped block (52) are respectively snapped onto one side of the connecting plate (4). A tripod (53) is fixedly installed on one side of both the T-shaped block (51) and the T-shaped block (52).
3. A lightweight, impact-resistant automotive injection molded part according to claim 2, characterized in that: A connecting ring (54) is fixedly installed on one side of the tripod (53), a fixing plate (55) is fixedly installed on one side of the connecting plate (4), a cylinder (56) is fixedly installed on one side of the fixing plate (55), a threaded rod (57) is threadedly connected to the inner wall of the cylinder (56), a locking block (58) is fixedly connected to one end of the threaded rod (57), and the locking block (58) is engaged with the connecting ring (54).
4. A lightweight, impact-resistant automotive injection molded part according to claim 3, characterized in that: The protective component (5) also includes a rotating block (59), which is fixedly connected to the side wall of the threaded rod (57).
5. A lightweight, impact-resistant automotive injection molded part according to claim 4, characterized in that: Positioning components (6) are fixedly installed on one side of both the plastic part (1) and the connecting plate (4). The positioning components (6) include a positioning plate (61) and a positioning plate (62). The positioning plate (61) is fixedly installed on both sides of the connecting plate (4), and the positioning plate (62) is fixedly installed on both sides of the plastic part (1). The positioning plate (62) and the positioning plate (61) are engaged with each other.
6. A lightweight, impact-resistant automotive injection molded part according to claim 5, characterized in that: The positioning component (6) also includes a locking rod (63), which is fixedly installed at the bottom of the second positioning plate (62). The top of the first positioning plate (61) is provided with a locking groove (64), and the locking rod (63) is engaged with the locking groove (64).
7. A lightweight, impact-resistant automotive injection molded part according to claim 5, characterized in that: The positioning component (6) further includes a magnet (65), which is fixedly installed at the bottom of the second positioning plate (62) and is magnetically connected to the first positioning plate (61).
8. A lightweight, impact-resistant automotive injection molded part according to claim 1, characterized in that: A knob is fixedly connected to one end of the threaded rod (33), and the knob is welded to the threaded rod (33).