A synchronous assembling device for underground continuous wall and a construction process thereof
By combining a twin-wheel trenching machine, a hoisting and feeding system, and a transport and lifting system, the problem of miscoordination between trenching and wall installation in the construction of diaphragm walls was solved, achieving efficient and stable wall assembly and improving construction efficiency and quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA RAILWAY DESIGN GRP CO LTD
- Filing Date
- 2026-03-27
- Publication Date
- 2026-06-05
AI Technical Summary
In the construction of diaphragm walls, the trenching and wall installation processes are not closely integrated, resulting in low equipment coordination efficiency, long construction cycle, difficulty in controlling wall tilt and posture, low equipment utilization, and affecting construction efficiency and quality stability.
By employing a twin-wheel grooving machine, a hoisting and feeding system, and a transport and lifting system, combined with an auxiliary centering mechanism, a telescopic fixing mechanism, and a pallet mechanism, the grooving and wall installation are synchronized and aligned, improving construction efficiency and stability.
This technology enables efficient and synchronous assembly of diaphragm walls, improving construction efficiency, reducing construction costs, ensuring the stability and installation accuracy of the walls, and shortening the construction period.
Smart Images

Figure CN121915736B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of building construction technology, and in particular to equipment for synchronous assembly of underground continuous walls. Background Technology
[0002] Currently, in the construction of diaphragm walls, trenching and wall installation are typically carried out as two separate processes. First, trenching is performed using equipment such as twin-wheel trenching machines. After trenching is completed, precast diaphragm wall panels are hoisted and installed piece by piece using lifting equipment. This traditional method suffers from problems such as loose process coordination and low equipment efficiency, resulting in long construction cycles and high overall costs. Furthermore, during the lowering of wall panels, the lack of effective centering and positioning aids often leads to wall tilting and difficulty in posture control, affecting not only installation accuracy but also the stability of the trenched wall surface. Simultaneously, in traditional processes, trenching machines and hoisting equipment often need to operate alternately, leading to equipment constraints and low site utilization, further limiting construction efficiency. Therefore, there is an urgent need for a new integrated equipment that can integrate trenching and wall installation functions, enabling simultaneous trench and wall construction, and possessing automatic centering and fixing capabilities to improve the overall efficiency and quality stability of diaphragm wall construction. Summary of the Invention
[0003] In view of the above problems, the present invention is proposed to provide a synchronous assembly device for underground continuous walls that overcomes or at least partially solves the above problems, and can solve the problems of low construction efficiency and poor stability of the construction wall, thereby improving construction efficiency and connection stability of the continuous wall.
[0004] Specifically, the present invention provides a synchronous assembly device for underground continuous walls, the synchronous assembly device for underground continuous walls comprising:
[0005] A twin-wheel grooving machine includes a vehicle body, a cantilever frame, multiple auxiliary alignment mechanisms, multiple telescopic fixing mechanisms, a support plate mechanism, and twin grooving wheels. The cantilever frame is mounted on the vehicle body. The auxiliary alignment mechanisms are mounted on the cantilever frame, and the multiple auxiliary alignment mechanisms are evenly distributed vertically. The auxiliary alignment mechanisms are used to align a continuous wall with the cantilever frame. The telescopic fixing mechanisms are mounted on the cantilever frame, and the multiple telescopic fixing mechanisms are evenly distributed vertically. The telescopic fixing mechanisms are used to fix the continuous wall when it is aligned with the cantilever frame. The support plate mechanism is located at the bottom of the cantilever frame and is used to place the continuous wall. The twin grooving wheels are mounted at the bottom of the cantilever frame.
[0006] A hoisting and feeding system for transporting the continuous wall to one side of the cantilever frame;
[0007] A transport and lifting system is used to transfer the continuous wall at a preset position to the hoisting and feeding system.
[0008] Optionally, the auxiliary centering mechanism includes two centering clamps, two centering gears, a centering rack, and a centering hydraulic cylinder;
[0009] Two centering clamps are symmetrically arranged on both sides of the cantilever frame; the centering clamps are rotatably connected to the cantilever frame, and when the two centering clamps are configured to rotate relative to each other, they clamp the continuous wall; the centering gears are rotatably arranged on the cantilever frame; each centering gear is fixedly connected to the rotating shaft of one of the centering clamps; the centering rack is slidably arranged on the cantilever frame in the horizontal direction, and the centering rack is double-sided rack-shaped, meshing with both centering gears simultaneously; the centering hydraulic cylinder is arranged on the cantilever frame and connected to the centering rack, used to drive the centering rack to reciprocate.
[0010] Optionally, the continuous wall is provided with multiple connection holes; the cantilever frame is provided with multiple fixing slots; the telescopic fixing mechanism includes a telescopic fixing arm and a fixing arm hydraulic cylinder;
[0011] The telescopic fixed arm is slidably inserted into the fixed groove; the telescopic fixed arm is used to be inserted into the connecting hole; the fixed arm hydraulic cylinder is mounted on the cantilever frame and connected to the telescopic fixed arm.
[0012] Optionally, two rectangular slots are symmetrically arranged on both sides of the telescopic fixing arm, and multiple limiting holes are evenly distributed at the edges of the rectangular slots; the telescopic fixing arm defines an installation cavity; the telescopic fixing mechanism also includes two outward expansion plates, two wedge-shaped push blocks, a wedge push rod, a reset assembly, and a push rod hydraulic cylinder;
[0013] An expansion plate is embedded in a rectangular groove. The expansion plate is provided with multiple limiting posts that can be inserted into the limiting holes to allow the expansion plate to move outward. A wedge-shaped push block is disposed in the mounting cavity, and each wedge-shaped push block is fixedly connected to an expansion plate. The inclined surface of the wedge-shaped push block is configured to push the expansion plate outward when subjected to a leftward pushing force. A wedge-shaped push rod is horizontally disposed in the mounting cavity, sliding left and right, with one end in contact with the inclined surface of the wedge-shaped push block. A reset assembly is used to drive the expansion plate to reset when the wedge-shaped push rod slides to the right. A push rod hydraulic cylinder is disposed on the telescopic fixed arm and connected to the wedge-shaped push rod.
[0014] Optionally, a T-groove is provided on the inclined surface of the wedge-shaped push block; the reset assembly includes a reset wedge block; the reset wedge block is provided with two inclined surfaces, and each reset wedge block is provided with a T-shaped slider that can be slidably inserted into the T-groove; the reset wedge block is in contact with the wedge-shaped push rod.
[0015] Optionally, the head cross-section of the telescopic fixed arm is trapezoidal.
[0016] Optionally, the bottom of the cantilever frame is provided with a track groove; the pallet mechanism includes a telescopic pallet and a pallet hydraulic cylinder; the telescopic pallet is slidably inserted into the track groove, and the telescopic pallet is used to lift and place the continuous wall; the pallet hydraulic cylinder is disposed on the cantilever frame and connected to the telescopic pallet.
[0017] Optionally, the telescopic tray is arrayed with multiple bullseye bearings.
[0018] Optionally, the hoisting and feeding system includes a hoisting frame and a lifting device; the hoisting frame is located on the left side of the cantilever frame; the lifting device is installed on the hoisting frame and is used to hoist the continuous wall to the left side of the cantilever frame.
[0019] The transport and lifting system includes a transport vehicle and a lifting device; the lifting device is mounted on the transport vehicle and is used to lift the horizontally placed continuous wall from a horizontal state to a vertical state, thereby allowing the lifting device to suspend the continuous wall.
[0020] This invention discloses a construction process for a synchronous assembly device for diaphragm walls, used in any one of the aforementioned synchronous assembly devices for diaphragm walls, comprising:
[0021] The twin-wheel grooving machine performs grooving operations on a preset ground area;
[0022] After the grooving operation is completed, the hoisting and feeding system is installed on the left side of the cantilever frame;
[0023] The transport and lifting system transfers the continuous wall from the preset position to the hoisting and feeding system, and lifts the continuous wall to a vertical position;
[0024] The hoisting and feeding system hoists the continuous wall to the left side of the cantilever frame;
[0025] The centering clamp clamps the continuous wall for centering and clamping, and causes the telescopic support plate to extend outward;
[0026] The continuous wall is placed on the telescopic support plate;
[0027] The telescopic fixing arm is inserted into the connection hole of the continuous wall;
[0028] The cantilever descends to a preset height, and the next continuous wall is placed on top of the previous continuous wall. The continuous walls are stacked repeatedly until they reach a preset depth.
[0029] The synchronous assembly equipment for diaphragm walls of this invention includes a dual-wheel milling machine, a hoisting and feeding system, and a transport and lifting system. The dual-wheel milling machine comprises a vehicle body, a cantilever frame, multiple auxiliary centering mechanisms, multiple telescopic fixing mechanisms, a pallet mechanism, and dual milling wheels. The auxiliary centering mechanisms correct the position of the diaphragm wall hoisted to the left side of the cantilever frame by the hoisting and feeding system, ensuring the diaphragm wall remains vertical and aligned with the cantilever frame during lowering. The telescopic fixing mechanisms secure the diaphragm wall after alignment with the cantilever frame, ensuring the stability and stability of the lowered state, thus improving assembly efficiency and effect, and enhancing the stability of the trench wall surface. Since the auxiliary centering mechanisms, telescopic fixing mechanisms, pallet mechanisms, and dual milling wheels are all mounted on the cantilever frame, a coordinated operation of trench generation and precast wall assembly can be achieved, significantly increasing overall construction efficiency. This overcomes the limitations of traditional diaphragm wall placement equipment such as grooving machines, reducing costs and shortening the construction period.
[0030] The above and other objects, advantages and features of the present invention will become more apparent to those skilled in the art from the following detailed description of specific embodiments of the invention in conjunction with the accompanying drawings. Attached Figure Description
[0031] The following sections will describe some specific embodiments of the invention in detail by way of example and not limitation, with reference to the accompanying drawings. The same reference numerals in the drawings denote the same or similar parts or portions. Those skilled in the art should understand that these drawings are not necessarily drawn to scale. In the drawings:
[0032] Figure 1 This is a schematic structural diagram of a synchronous assembly device for underground continuous walls according to an embodiment of the present invention;
[0033] Figure 2 This is a partial structural diagram of a twin-wheel trenching machine in a synchronous assembly equipment for underground continuous walls according to an embodiment of the present invention;
[0034] Figure 3 This is another partial structural diagram of the twin-wheel trenching machine in the synchronous assembly equipment for underground continuous walls according to an embodiment of the present invention;
[0035] Figure 4 This is a structural diagram of the telescopic fixing mechanism in a synchronous assembly device for underground continuous walls according to an embodiment of the present invention;
[0036] Figure 5 This is a structural diagram of the auxiliary centering mechanism in a synchronous assembly equipment for underground continuous walls according to an embodiment of the present invention;
[0037] Figure 6 This is a structural diagram of the pallet mechanism in a synchronous assembly device for underground continuous walls according to an embodiment of the present invention;
[0038] Figure 7 This is a structural diagram of the outer expansion plate in a synchronous assembly device for underground continuous walls according to an embodiment of the present invention;
[0039] Figure 8 This is an internal structural diagram of the telescopic fixed arm in a synchronous assembly device for underground continuous walls according to an embodiment of the present invention;
[0040] Figure 9 This is a cross-sectional view of a telescopic fixed arm in a synchronous assembly device for underground continuous walls according to an embodiment of the present invention;
[0041] Figure 10 yes Figure 9 A magnified view of a section at point A in the middle;
[0042] Figure 11 This is a construction process flow diagram of a synchronous assembly equipment for underground continuous walls according to an embodiment of the present invention.
[0043] In the diagram: 100, double-wheel milling machine; 120, cantilever frame; 130, auxiliary centering mechanism; 131, centering clamp; 132, centering gear; 133, centering rack; 140, telescopic fixing mechanism; 141, telescopic fixing arm; 1411, mounting cavity; 1412, rectangular groove; 1413, limiting hole; 142, fixing arm hydraulic cylinder; 143, outward expansion plate; 1431, limiting post; 1 44. Wedge-shaped push block; 1441. T-slot; 150. Pallet mechanism; 151. Telescopic pallet; 152. Pallet hydraulic cylinder; 160. Double milling wheel; 170. Reset wedge block; 171. T-slide block; 180. Wedge-shaped push rod; 190. Push rod hydraulic cylinder; 200. Lifting and feeding system; 300. Conveying and lifting system; 400. Diaphragm wall; 410. Connecting hole; 500. Grooving. Detailed Implementation
[0044] The following reference Figures 1 to 11This invention describes a synchronous assembly device for underground continuous walls according to embodiments of the present invention. In this description, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature, that is, include one or more of that feature. In the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified. When a feature "includes or contains" one or more of the features it encompasses, unless otherwise specifically described, this indicates that other features are not excluded and may be further included.
[0045] Unless otherwise expressly specified and limited, the terms "set up," "install," "connect," "link," "fix," and "couple" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art should be able to understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0046] Furthermore, in the description of this embodiment, "above" or "below" the second feature can include direct contact between the first and second features, or it can include contact between the first and second features through another feature between them. That is, in the description of this embodiment, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," or "below" of the second feature can mean the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0047] In the description of this embodiment, the terms "one embodiment," "some embodiments," "illustrative embodiment," "example," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0048] Figure 1 This is a schematic structural diagram of a diaphragm wall synchronous assembly equipment, such as... Figure 1As shown, and with reference Figures 2 to 10 The present invention provides a synchronous assembly equipment for diaphragm walls, which includes a twin-wheel milling machine 100, a hoisting and feeding system 200 and a transport and lifting system 300.
[0049] The twin-wheel grooving machine 100 includes a vehicle body, a cantilever frame 120, multiple auxiliary alignment mechanisms 130, multiple telescopic fixing mechanisms 140, a pallet mechanism 150, and twin grooving wheels 160. The cantilever frame 120 is mounted on the vehicle body. The auxiliary alignment mechanisms 130 are mounted on the cantilever frame 120, and the multiple auxiliary alignment mechanisms 130 are evenly distributed vertically. The auxiliary alignment mechanisms 130 are used to align the continuous wall 400 with the cantilever frame 120. The telescopic fixing mechanisms 140 are mounted on the cantilever frame 120, and the multiple telescopic fixing mechanisms 140 are evenly distributed vertically. The telescopic fixing mechanisms 140 are used to fix the continuous wall 400 when it is aligned with the cantilever frame 120. The pallet mechanism 150 is located at the bottom of the cantilever frame 120 and is used to hold the continuous wall 400. The twin grooving wheels 160 are mounted at the bottom of the cantilever frame 120.
[0050] The hoisting and feeding system 200 is used to transport the diaphragm wall 400 to one side of the cantilever 120. The transport and lifting system 300 is used to transfer the diaphragm wall 400 to the hoisting and feeding system 200 at a preset position.
[0051] Specifically, the auxiliary alignment mechanism 130 corrects the position of the continuous wall 400 on the left side of the cantilever 120 after the hoisting and feeding system 200 is hoisted, thus ensuring the continuous wall 400 remains vertical and aligned with the cantilever 120 during lowering. Furthermore, the pallet mechanism 150 places the continuous wall 400 so that it descends synchronously with the cantilever 120. Furthermore, the telescopic fixing mechanism 140 secures the continuous wall 400 after it is aligned with the cantilever 120, ensuring the stability and maintaining the lowered state of the continuous wall 400. This improves the assembly efficiency and effect of the continuous wall 400 and enhances the stability of the trench 500 wall surface. Furthermore, since the auxiliary centering mechanism 130, telescopic fixing mechanism 140, pallet mechanism 150, and double milling wheel 160 are all mounted on the cantilever frame 120, the effect of coordinated operation of wall groove generation and prefabricated wall assembly can be achieved, thereby greatly increasing the overall construction efficiency. In the traditional construction process, the grooving machine and other equipment are limited when placing continuous walls, reducing costs and shortening the construction period.
[0052] Furthermore, the hoisting and feeding system 200 can also temporarily fix the continuous wall 400 below to the slot opening, so that one continuous wall 400 can be stacked on top of it and gradually stacked down until the continuous wall 400 is placed at the bottom of the slot. During this process, the centering mechanism 130, the telescopic fixing mechanism 140 and the pallet mechanism 150 provide stability.
[0053] During operation, the twin-wheel grooving machine 100 performs grooving operations on a preset ground area. After grooving is completed, the hoisting and feeding system 200 is installed on the left side of the cantilever 120. The transport and lifting system 300 transfers the diaphragm wall 400 from the preset position to the hoisting and feeding system 200 and lifts the diaphragm wall 400 to a vertical position. The hoisting and feeding system 200 hoists the diaphragm wall 400 to the left side of the cantilever 120, and the auxiliary centering mechanism 130 centers and corrects the diaphragm wall 400 to align it with the cantilever 120. At the same time, the diaphragm wall 400 is stably lowered onto the pallet mechanism 150. Then, the telescopic fixing mechanism 140 is activated to further fix the diaphragm wall 400, ensuring that the diaphragm wall 400 is fixed on the cantilever 120. The cantilever 120 lowers the continuous wall 400 into the trench 500. When the upper end of the continuous wall 400 is located at the opening of the trench 500, the hoisting and feeding system 200 extends a temporary fixing mechanism to further secure the continuous wall 400. The hoisting and feeding system 200 places the next continuous wall 400 on top of the first continuous wall 400. After placement, the hoisting and feeding system 200 releases the fixation on the first continuous wall 400, and the cantilever 120 continues to lower the continuous wall 400. This stacking of continuous walls 400 is repeated until the continuous wall 400 reaches the preset depth.
[0054] In some embodiments of the present invention, such as Figure 5 As shown, the auxiliary centering mechanism 130 includes two centering clamps 131, two centering gears 132, a centering rack 133, and a centering hydraulic cylinder. The two centering clamps 131 are symmetrically arranged on both sides of the cantilever frame 120. The centering clamps 131 are rotatably connected to the cantilever frame 120, and when the two centering clamps 131 are configured to rotate relative to each other, they clamp the continuous wall 400. The centering gears 132 are rotatably mounted on the cantilever frame 120. Each centering gear 132 is fixedly connected to the rotating shaft of one centering clamp 131. The centering rack 133 is horizontally slidable on the cantilever frame 120, and is a double-sided rack that meshes with both centering gears 132 simultaneously. The centering hydraulic cylinder is mounted on the cantilever frame 120 and connected to the centering rack 133, used to drive the centering rack 133 in reciprocating motion.
[0055] Specifically, the sliding of the centering rack 133 can synchronously drive the two centering gears 132 to rotate, thereby driving the opening and closing of the two centering clamps 131. When the two centering clamps 131 rotate relative to each other, the centering clamps 131 correct the vertical direction of the continuous wall 400, so that the right side of the continuous wall 400 corresponds to the left side of the cantilever 120, so as to facilitate the subsequent telescopic fixing mechanism 140 to fix the continuous wall 400 and ensure the splicing quality of the continuous wall 400.
[0056] Furthermore, in the initial state, the centering clamp 131 is in a retracted state that fits against the cantilever 120. After the telescopic fixing mechanism 140 fixes the continuous wall 400, the centering clamp 131 returns to the retracted state under the drive of the centering hydraulic cylinder, thereby avoiding interference contact between the centering clamp 131 and the inner wall of the trench 500 during the opening process.
[0057] In some embodiments of the present invention, such as Figure 2 , Figure 3 and Figure 4 As shown, the diaphragm wall 400 has multiple connection holes 410. The cantilever frame 120 has multiple fixing slots, and the telescopic fixing mechanism 140 includes a telescopic fixing arm 141 and a fixing arm hydraulic cylinder 142. The telescopic fixing arm 141 is slidably inserted into the fixing slot and is used to insert into the connection hole 410. The fixing arm hydraulic cylinder 142 is mounted on the cantilever frame 120 and connected to the telescopic fixing arm 141.
[0058] Specifically, the diaphragm wall 400 itself has connection holes 410 for lateral connection. The telescopic fixing arm 141 is designed as a rectangular column structure, with the circumscribed circle radius gradually increasing from the front end to the rear end. Furthermore, when the diaphragm wall 400 is aligned with the cantilever frame 120, the connection holes 410 and telescopic fixing arms 141 correspond, and when multiple telescopic fixing arms 141 are inserted into their respective connection holes 410, the diaphragm wall 400 is fixed to the cantilever frame 120. Furthermore, the design of the telescopic fixing arms 141 allows for the use of the diaphragm wall 400 itself for fixing, simplifying the device structure and increasing its adaptability.
[0059] In some embodiments of the present invention, such as Figure 7 and Figure 8 As shown, two rectangular slots 1412 are symmetrically arranged on both sides of the telescopic fixing arm 141, and multiple limiting holes 1413 are evenly distributed on the edges of the rectangular slots 1412. The telescopic fixing arm 141 defines an installation cavity 1411 inside. The telescopic fixing mechanism 140 also includes two outward expansion plates 143, two wedge-shaped push blocks 144, a wedge-shaped push rod 180, a reset assembly, and a push rod hydraulic cylinder 190.
[0060] An expansion plate 143 is embedded in a rectangular groove 1412. The expansion plate has multiple limiting posts 1431 that can be inserted into limiting holes 1413, allowing the expansion plate 143 to move outward. A wedge-shaped push block 144 is disposed in the mounting cavity 1411, each wedge-shaped push block 144 being fixedly connected to an expansion plate 143. The inclined surface of the wedge-shaped push block 144 is configured to push the expansion plate 143 outward when subjected to a leftward pushing force. A wedge-shaped push rod 180 is horizontally disposed in the mounting cavity 1411, sliding left and right, with one end contacting the inclined surface of the wedge-shaped push block 144. A reset assembly is used to reset the expansion plate 143 when the wedge-shaped push rod 180 slides to the right. A push rod hydraulic cylinder 190 is disposed on the telescopic fixed arm 141 and connected to the wedge-shaped push rod 180.
[0061] Specifically, the rectangular groove 1412 is connected to the mounting cavity 1411, and the outer surface of the expansion plate 143 is provided with a rubber plate to increase the friction between the expansion plate 143 and the inner wall of the connecting hole 410. The expansion plate 143 is embedded in the rectangular groove 1412 so that the expansion plate 143 coincides with the outer surface of the telescopic fixing arm 141. Furthermore, the two expansion plates 143 are provided to increase the connection strength between the telescopic fixing arm 141 and the connecting hole 410 when the telescopic fixing arm 141 is located in the connecting hole 410 and the expansion plates 143 move outward to contact the inner wall of the connecting hole 410, thereby reliably fixing the telescopic fixing arm 141 and the continuous wall 400 in the downward process and resisting external lateral and longitudinal forces.
[0062] Furthermore, due to the wedge-shaped push block 144, the left end of the wedge-shaped push rod engages with the lower part of the wedge-shaped push block 144, thereby changing the leftward force on the wedge-shaped push block 144 into a force that moves the outward expansion plate 143, thus realizing the outward movement of the outward expansion plate 143 until it contacts the inner wall of the connecting hole 410. Furthermore, the push rod hydraulic cylinder 190 is activated when the telescopic fixed arm 141 is fully inserted into the connecting hole 410.
[0063] In some embodiments of the present invention, such as Figure 7 , Figure 9 and Figure 10 As shown, a T-slot is provided on the inclined surface of the wedge-shaped pusher 144. The reset assembly includes a reset wedge 170; the reset wedge 170 has two inclined surfaces, and each reset wedge 170 has a T-shaped slider 171 that can slide into the T-slot 1441. The reset wedge 170 is connected to the wedge-shaped pusher 180 so that the reset wedge 170 can slide left and right as the wedge-shaped pusher 180 drives it.
[0064] Specifically, the T-slot 1441 and the T-slider 171 are symmetrically arranged so that the T-slider 171 can be inserted into the T-slot 1441 and slide. The mutual cooperation between the T-slot 1441 and the T-slider 171 can drive the two wedge-shaped push blocks 144 to reset inward when the wedge push rod 180 resets and retracts, thereby driving the two outer expansion plates 143 to reset inward.
[0065] In some embodiments of the present invention, such as Figure 4 As shown, the head cross-section of the telescopic fixing arm 141 is trapezoidal. Specifically, it is thinner at the head and thicker at the tail, enabling automatic alignment of the head connection hole 410 of the telescopic fixing arm 141 with small deviations.
[0066] In some embodiments of the present invention, such as Figure 6 As shown, the bottom of the cantilever 120 is provided with a track groove. The support plate mechanism 150 includes a telescopic support plate 151 and a support plate hydraulic cylinder 152. The telescopic support plate 151 is slidably inserted into the track groove and is used to support and place the continuous wall 400. The support plate hydraulic cylinder 152 is mounted on the cantilever 120 and connected to the telescopic support plate 151.
[0067] Specifically, the telescopic pallet 151 is the main load-bearing structural component during the lowering process of the continuous wall 400. It has a one-way degree of freedom for telescopic retraction. After the continuous wall 400 is lowered to the bottom, the telescopic pallet 151 is retracted into the track groove.
[0068] In some embodiments of the present invention, a plurality of bullseye bearings are arrayed on the telescopic tray 151. Specifically, bullseye bearings are embedded in the telescopic tray 151 to facilitate the smooth removal of the telescopic tray 151.
[0069] In some embodiments of the present invention, such as Figure 1 As shown, the hoisting and feeding system 200 includes a hoisting frame and a lifting device. The hoisting frame is located on the left side of the cantilever 120. The lifting device is mounted on the hoisting frame and is used to hoist the diaphragm wall 400 to the left side of the cantilever 120. The transport and lifting system 300 includes a transport vehicle and a lifting device. The lifting device is mounted on the transport vehicle and is used to lift the horizontally placed diaphragm wall 400 from a horizontal state to a vertical state, thereby allowing the lifting device to lift the diaphragm wall 400.
[0070] This invention provides a construction process for a synchronous assembly device for diaphragm walls, used in any of the aforementioned synchronous assembly devices for diaphragm walls, such as... Figure 11 As shown, the construction process of the underground continuous wall synchronous assembly equipment includes:
[0071] S100: The twin-wheel grooving machine 100 performs grooving operations on a preset ground area;
[0072] S200: After the grooving operation is completed, install the hoisting and feeding system 200 on the left side of the cantilever 120;
[0073] S300: The transport and lifting system 300 transfers the diaphragm wall 400 to the pre-set position to the hoisting and feeding system 200, and lifts the diaphragm wall 400 to a vertical position;
[0074] S400: The hoisting and feeding system 200 hoists the diaphragm wall 400 to the left side of the cantilever 120;
[0075] S500: The centering clamp 131 centers and clamps the continuous wall 400, and causes the telescopic support plate 151 to extend outward;
[0076] S600: The continuous wall 400 is placed on the telescopic support plate 151;
[0077] S700: The telescopic fixed arm 141 is inserted into the connection hole 410 of the diaphragm wall 400;
[0078] S800: The cantilever 120 descends to a preset height, and the next section of continuous wall 400 is placed on top of the continuous wall 400. The continuous wall 400 is stacked repeatedly until the continuous wall 400 reaches the preset depth.
[0079] Therefore, those skilled in the art should recognize that although numerous exemplary embodiments of the present invention have been shown and described in detail herein, many other variations or modifications conforming to the principles of the present invention can be directly determined or derived from the disclosure of the present invention without departing from the spirit and scope of the invention. Thus, the scope of the present invention should be understood and construed as covering all such other variations or modifications.
Claims
1. A synchronous assembly device for underground continuous walls, characterized in that, include: A twin-wheel grooving machine includes a vehicle body, a cantilever frame, multiple auxiliary alignment mechanisms, multiple telescopic fixing mechanisms, a support plate mechanism, and twin grooving wheels. The cantilever frame is mounted on the vehicle body. The auxiliary alignment mechanisms are mounted on the cantilever frame, and the multiple auxiliary alignment mechanisms are evenly distributed along the vertical direction. The auxiliary alignment mechanisms are used to align the continuous wall with the cantilever frame. The telescopic fixing mechanism is installed on the cantilever frame, and multiple telescopic fixing mechanisms are evenly distributed in the vertical direction; the telescopic fixing mechanism is used to fix the continuous wall when the continuous wall is aligned with the cantilever frame; the support plate mechanism is set at the bottom of the cantilever frame and is used to place the continuous wall; the double-grooved wheel is installed at the bottom of the cantilever frame. A hoisting and feeding system for transporting the continuous wall to one side of the cantilever frame; A transport and lifting system is used to transfer the continuous wall at a preset position to the hoisting and feeding system; The auxiliary centering mechanism includes two centering clamps, two centering gears, a centering rack, and a centering hydraulic cylinder; Two centering clamps are symmetrically arranged on both sides of the cantilever frame; the centering clamps are rotatably connected to the cantilever frame, and when the two centering clamps are configured to rotate relative to each other, they clamp the continuous wall; the centering gears are rotatably arranged on the cantilever frame; each centering gear is fixedly connected to the rotating shaft of one of the centering clamps; the centering rack is slidably arranged on the cantilever frame in the horizontal direction, and the centering rack is double-sided rack-shaped, meshing with both centering gears simultaneously; the centering hydraulic cylinder is arranged on the cantilever frame and connected to the centering rack, used to drive the centering rack to reciprocate; The continuous wall is provided with multiple connection holes; the cantilever frame is provided with multiple fixing slots; the telescopic fixing mechanism includes a telescopic fixing arm and a fixing arm hydraulic cylinder. The telescopic fixed arm is slidably inserted into the fixed groove; the telescopic fixed arm is used to be inserted into the connecting hole; the fixed arm hydraulic cylinder is mounted on the cantilever frame and connected to the telescopic fixed arm. The telescopic fixing arm has two rectangular slots symmetrically arranged on both sides, and multiple limiting holes are evenly distributed at the edges of the rectangular slots; the telescopic fixing arm has an internal mounting cavity; the telescopic fixing mechanism also includes two outward expansion plates, two wedge-shaped push blocks, a wedge push rod, a reset assembly, and a push rod hydraulic cylinder; An expansion plate is embedded in a rectangular groove. The expansion plate is provided with multiple limiting posts that can be inserted into the limiting holes to allow the expansion plate to move outward. A wedge-shaped push block is disposed in the mounting cavity, and each wedge-shaped push block is fixedly connected to an expansion plate. The inclined surface of the wedge-shaped push block is configured to push the expansion plate outward when subjected to a leftward pushing force. A wedge-shaped push rod is horizontally disposed in the mounting cavity, sliding left and right, with one end in contact with the inclined surface of the wedge-shaped push block. A reset assembly is used to drive the expansion plate to reset when the wedge-shaped push rod slides to the right. A push rod hydraulic cylinder is disposed on the telescopic fixed arm and connected to the wedge-shaped push rod.
2. The synchronous assembly equipment for underground continuous walls according to claim 1, characterized in that, The wedge-shaped push block has a T-shaped groove on its inclined surface; the reset assembly includes a reset wedge block; the reset wedge block has two inclined surfaces, and each reset wedge block has a T-shaped slider that can slide into the T-shaped groove; the reset wedge block is connected to the wedge-shaped push rod.
3. The synchronous assembly equipment for underground continuous walls according to claim 1, characterized in that, The head of the telescopic fixed arm has a trapezoidal cross-section.
4. The synchronous assembly equipment for underground continuous walls according to claim 1, characterized in that, The bottom of the cantilever frame is provided with a track groove; the pallet mechanism includes a telescopic pallet and a pallet hydraulic cylinder; the telescopic pallet is slidably inserted into the track groove, and the telescopic pallet is used to lift and place the continuous wall; the pallet hydraulic cylinder is set on the cantilever frame and connected to the telescopic pallet.
5. The synchronous assembly equipment for underground continuous walls according to claim 4, characterized in that, The telescopic tray has multiple bullseye bearings arranged in an array.
6. The synchronous assembly equipment for diaphragm walls according to claim 1, characterized in that, The hoisting and feeding system includes a hoisting frame and a lifting device; the hoisting frame is located on the left side of the cantilever frame; the lifting device is installed on the hoisting frame and is used to hoist the continuous wall to the left side of the cantilever frame. The transport and lifting system includes a transport vehicle and a lifting device; the lifting device is mounted on the transport vehicle and is used to lift the horizontally placed continuous wall from a horizontal state to a vertical state, thereby allowing the lifting device to suspend the continuous wall.
7. A construction process for a synchronous assembly equipment for diaphragm walls, used in the synchronous assembly equipment for diaphragm walls as described in any one of claims 1-6, characterized in that, include: The twin-wheel grooving machine performs grooving operations on a preset ground area; After the grooving operation is completed, the hoisting and feeding system is installed on the left side of the cantilever frame; The transport and lifting system transfers the continuous wall from the preset position to the hoisting and feeding system, and lifts the continuous wall to a vertical position; The hoisting and feeding system hoists the continuous wall to the left side of the cantilever frame; The centering clamp clamps the continuous wall for centering and clamping, and causes the telescopic support plate to extend outward; The continuous wall is placed on the telescopic support plate; The telescopic fixing arm is inserted into the connection hole of the continuous wall; The cantilever descends to a preset height, and the next continuous wall is placed on top of the previous continuous wall. The continuous walls are stacked repeatedly until they reach a preset depth.