Full-automatic cutting device and method based on automobile fender machining

Abstract

The invention discloses a full-automatic cutting device and method based on automobile fender machining, and relates to the technical field of intelligent cutting devices. The fender cutting device comprises a to-be-cut fender arranged on a supporting box, and further comprises a cutting unit, a placing table is horizontally mounted on the bearing straight table in a sliding manner, and a positioning assembly used for positioning the fender is arranged in the placing table; and the treatment unit comprises a driving assembly, a circulating assembly and a purifying assembly. The multi-angle synchronous cutting and grinding device has the advantages that multi-angle synchronous cutting and grinding of the fender can be achieved through cooperation of the universal rotating shaft, the lifting displacement module and other assemblies, the device effectively adapts to special-shaped contours of different fenders, meanwhile, the dual-positioning mode that electromagnetic adsorption is matched with elastic extrusion is adopted, the stability of the fender during cutting is effectively improved, and the working efficiency is improved. And a circulation system of adsorption, purification and blowing cooling is adopted, so that chipping cleaning and heat dissipation and cooling of a cutting area during cutting can be synchronously realized, and the cutting effect is better.

Description

Technical Field

[0001] This invention relates to the technical field of intelligent cutting devices, and more particularly to a fully automatic cutting device and method for processing automobile fenders. Background Technology

[0002] A car fender is a body panel located above the wheels. It is mainly used to protect the car body, reduce wind resistance, and enhance the appearance. During the processing of car fenders, a cutting device is usually used to cut the sides of the fender to remove the burrs and maintain the smoothness and flatness of the fender.

[0003] Existing cutting devices employ various methods to cut fender parts. For example, a cutting device for processing new energy vehicle parts, disclosed in CN119035641A, relates to the field of automotive parts processing technology. It includes a first cutting mechanism, a second cutting mechanism, a third cutting mechanism, a drive frame, and a switch. The first cutting mechanism includes a first cutting blade and a first rotating shaft; the second cutting mechanism includes a second cutting blade and a second rotating shaft; the third cutting mechanism includes a third cutting blade and a third rotating shaft; and each of the three drive frames includes a baffle and four limit rods. Existing cutting devices typically use a fixed cutting disc to cut sheet metal. Since the cutting disc cannot be moved or rotated, it can only perform horizontal or vertical cutting, and cannot cut irregularly shaped sheet metal (such as fender parts). The cutting range is narrow. For example, the aforementioned prior art uses multiple cutting blades to cut automotive parts. Since the positions of multiple cutting blades cannot be adjusted, the cutting range is limited, and it cannot cut along the curved edge of the fender part. At the same time, the device cannot clean up the debris during cutting in real time, and the debris is easy to fall on the fender, affecting the cutting accuracy. It has certain limitations. Therefore, there is an urgent need to design a fully automated cutting device and method for processing automobile fenders to solve the above problems. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a fully automated cutting device and method for processing automobile fenders, solving the problems mentioned in the background section.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic cutting device for processing automobile fenders, comprising a fender piece to be cut mounted on a support box, and further comprising: The cutting unit is located on the side of the support box, including a lifting displacement module for controlling lifting and lowering located on the side of the support box, and a pushing component is provided on the lifting displacement module. A cutting disk for cutting the fender is provided inside the pushing component, and a grinding disk for grinding is provided outside the cutting disk. A support platform is mounted on a support box, on which a placement platform is horizontally slidably installed, and a positioning component for positioning the fender parts is provided inside the placement platform. The processing unit, located inside the support box, includes a drive assembly, a circulation assembly, and a purification assembly. The drive assembly controls the horizontal movement of the placement platform to achieve the moving cutting of the fender. The circulation assembly is equipped with an adsorption pipe and an air blowing pipe. The adsorption pipe is used to adsorb and process the cutting debris, which is then purified by the purification assembly and blown onto the fender through the air blowing pipe to achieve heat dissipation during the cutting of the fender.

[0006] Preferably, the side of the support box is provided with a control panel, which is used to control the opening, closing and operation status of the cutting unit, the positioning component and the processing unit, so as to realize the automated cutting of the fender.

[0007] Preferably, the pushing assembly includes a transverse pushing frame, the lifting displacement module is provided with a lifting component, and the transverse pushing frame is fixedly installed on the lifting component. The lifting displacement module is used to control the lifting of the lifting component to realize the adjustment of the cutting position. The pushing assembly is provided with a cutting mechanism.

[0008] Preferably, the cutting mechanism includes a hydraulic push rod fixedly installed in a transverse push frame, a limit slider slidably installed in the transverse push frame, and the limit slider is fixedly installed on the drive end of the hydraulic push rod; A drive motor is fixedly installed at the lower part of the limiting slider, and a drive rod is fixedly installed on the drive end of the drive motor. A universal joint is provided on the drive rod, and a cutting disc for cutting the fender is fixedly installed on the universal joint. A grinding disc for grinding the fender is provided on the cutting disc. The universal joint is used to adjust the angle position of the cutting disc without affecting the normal rotation of the cutting disc, so as to realize multi-angle cutting of the fender.

[0009] Preferably, the positioning assembly includes a support platform fixedly installed in the placement table, an electromagnetic positioning disk for adsorbing and positioning the fender piece is slidably installed on the support platform, and a plurality of compression spring rods are fixedly installed on the support platform, and a compression roller shaft for compressing the fender piece is rotatably installed on each compression spring rod.

[0010] Preferably, the drive assembly includes a servo motor fixedly installed in the support box, and a drive roller is fixedly installed on the drive end of the servo motor. A one-way bearing is provided on the drive roller, and the one-way bearing cooperates with the forward rotation of the drive roller. A reciprocating screw is provided on the one-way bearing, and a ball nut plate is fitted on the reciprocating screw. A movable frame is slidably installed on the lower part of the placement platform, and the movable frame is fixedly installed on the ball nut plate.

[0011] Preferably, the circulation assembly includes a storage box fixedly installed in a support box, a driven roller rotatably installed in the storage box, a second one-way bearing provided on the drive roller, and the second one-way bearing cooperating with the reverse rotation of the drive roller, a transmission belt sleeved between the driven roller and the second one-way bearing, a partition plate fixedly installed in the storage box, and an adsorption mechanism installed between the storage box and the placement platform.

[0012] Preferably, the adsorption mechanism includes an impeller fixedly mounted on the driven roller, and the impeller is located between the partition plate and the side wall of the storage box. An air blowing hood and an adsorption hood are respectively provided on both sides of the placement platform. Two adsorption tubes for adsorbing cutting impurities are fixedly connected between the adsorption hood and the storage box. An air blowing pipe for blowing purified gas is fixedly connected between the air blowing hood and the storage box. Both adsorption tubes and the air blowing pipe are elastic tubes. Multiple air inlet pipes for conducting gas are provided on the partition plate.

[0013] Preferably, the purification component includes a support inclined plate fixedly installed between the storage box and the partition plate, a sieve box fixedly installed on the support inclined plate, an electric opening and closing door provided at the upper part of the sieve box, and a sieve filter plate for filtering impurities provided at the lower part of the sieve box. Two swing frames are fixedly installed on the partition plate, and swing components are rotatably installed on both swing frames. A pressing hook wheel that cooperates with the two swing components is fixedly installed on the driven roller. A swing spring for resetting is fixedly installed between each swing component and the corresponding swing frame. The storage box is filled with purified water at the bottom of the support inclined plate. A conduction pump is installed at the bottom of the storage box, and a sluice tube for conducting purified water is installed on the discharge end of the conduction pump. The outlet end of the sluice tube is located at the top of the support inclined plate.

[0014] A fully automated cutting method for machining automobile fenders, and a fully automated cutting device for machining automobile fenders as described above, includes the following steps: S1. When cutting the fender, first place the fender on the placement table and position it using the positioning assembly; S2. Start the drive assembly to move the placement stage to the lower part of the cutting disk; S3. Start the lifting displacement module and pushing component to adjust the height and horizontal position of the cutting disc so that the cutting disc contacts the fender part; S4. Start the cutting assembly to drive the cutting disc and grinding disc to rotate, and work with the squeezing action of the positioning assembly to perform comprehensive cutting and grinding on the fender; S5. During the cutting process, the circulation component is activated to adsorb cutting debris through the adsorption tube and transfer the cutting debris to the purification component for purification and filtration. S6. The purified clean gas is blown into the placement platform through the air blowing pipe to cool down the fender parts, cutting disc, and grinding disc.

[0015] This invention provides a fully automated cutting device and method for machining automobile fenders. It has the following advantages: 1. When cutting fender parts, this cutting device can flexibly adjust the cutting of the cutting disc through the cooperation of the universal joint and the drive rod without affecting the normal rotation of the cutting disc. It can effectively cut the arc edges and irregular corners of the fender. At the same time, with the lifting displacement module and hydraulic push rod, the height and horizontal position of the cutting disc can be adjusted to achieve multi-position cutting. In addition, with the grinding disc, the burr removal and surface grinding can be completed simultaneously during the cutting process to improve the surface smoothness of the fender.

[0016] 2. When cutting fender parts, this cutting device can quickly achieve the adsorption and positioning of fender parts through the electromagnetic adsorption effect of the electromagnetic positioning plate. At the same time, multiple compression spring rods can adjust the position of the fender parts in real time during cutting, so that it can adapt to the angle adjustment of the cutting plate, allowing the fender parts to better fit and contact the cutting plate, further improving the cutting accuracy.

[0017] 3. When cutting fender parts, this cutting device can remove the debris generated during cutting in real time through the adsorption tube, avoiding the accumulation of debris that affects the cutting effect. After purification and filtration, clean cold air can be blown to the fender parts and the cutting disc to achieve active heat dissipation of the cutting disc, which can effectively extend the service life of the cutting disc and protect the fender parts from thermal deformation and damage.

[0018] 4. When cutting fender parts, this cutting device can directly inject the adsorbed hot air and cutting debris into the purified water. This can not only purify and filter the debris, avoiding excessive oil on the debris and affecting the recycling effect, but also dissipate heat and cool the hot air, so that it can be quickly cooled when blown onto the cutting disc, resulting in better cutting effect.

[0019] In summary, this invention, through the cooperation of components such as the universal joint and the lifting displacement module, can achieve multi-angle synchronous cutting and grinding of the fender, effectively adapting to the irregular contours of different fenders. At the same time, it adopts a dual positioning method of electromagnetic adsorption and elastic extrusion, which effectively improves the stability of the fender during cutting. Furthermore, the circulation system of adsorption, purification and air cooling can simultaneously achieve chip removal and heat dissipation and cooling of the cutting area during cutting, resulting in better cutting effect.

[0020] Other features and advantages of the invention will be set forth in the following description, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the written description and the accompanying drawings. Attached Figure Description

[0021] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, wherein: Figure 1 This is a schematic diagram of the structure of a fully automatic cutting device for automobile fender processing proposed in this invention; Figure 2 for Figure 1 A schematic diagram of the structure after rotation at a certain angle; Figure 3 for Figure 2 Structural diagram of the lifting displacement module and the transverse pushing frame; Figure 4 for Figure 3 Schematic diagram of the internal structure of the transverse shifting frame; Figure 5 for Figure 4 Schematic diagram of the structure of the intermediate cutting disk; Figure 6 for Figure 5 A schematic diagram of the structure after rotation at a certain angle; Figure 7 for Figure 1 Schematic diagram of the structure of the middle support box and the placement platform; Figure 8 for Figure 7 Schematic diagram of the internal structure of the middle support box; Figure 9 for Figure 8 The front view; Figure 10 for Figure 8 A schematic diagram of the servo motor and the placement platform; Figure 11 for Figure 10 Schematic diagram of the upper structure of the central placement platform; Figure 12 for Figure 11 A structural decomposition diagram; Figure 13 for Figure 8 Structural diagram of the central support box and storage box; Figure 14 for Figure 13 A schematic diagram of the structure of the storage box and the servo motor; Figure 15 for Figure 14 Internal structure diagram of the storage box; Figure 16for Figure 15 The front view; Figure 17 for Figure 16 Structural diagram of the middle partition plate and the load-bearing inclined plate; Figure 18 for Figure 17 A schematic diagram of the internal structure of the intermediate screening box.

[0022] In the diagram: 1. Support box; 2. Control panel; 3. Bearing platform; 4. Lifting and displacement module; 5. Lateral pusher frame; 6. Drive motor; 7. Placement platform; 8. Air blowing pipe; 9. Adsorption pipe; 10. Cutting disc; 11. Hydraulic push rod; 12. Limit slider; 13. Universal shaft; 14. Grinding disc; 15. Fender; 16. Storage box; 17. Servo motor; 18. Drive roller; 19. One-way bearing; 20. Reciprocating screw; 21. Ball bearing nut disc; 22. Moving frame. 23. Air blowing hood, 24. Adsorption hood, 25. Support platform, 26. Extrusion spring rod, 27. Extrusion roller shaft, 28. Electromagnetic positioning plate, 29. Driven roller, 30. One-way bearing II, 31. Transmission belt, 32. Divider plate, 33. Fan impeller, 34. Air inlet pipe, 35. Support inclined plate, 36. Screening box, 37. Pressing hook wheel, 38. Conductive pump, 39. Swinging component, 40. Liquid drum pipe, 41. Electric opening and closing door, 42. Swinging frame, 43. Swinging spring, 44. Screening filter plate. Detailed Implementation

[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0024] Example 1: Refer to Figures 1-3 A fully automatic cutting device for processing automobile fenders includes a fender part 15 to be cut, which is mounted on a support box 1.

[0025] This cutting device also includes: The cutting unit is located on the side of the support box 1 and includes a lifting displacement module 4 located on the side of the support box 1 for controlling the lifting and lowering. The lifting displacement module 4 is equipped with a lifting component. The lifting displacement module 4 is prior art. It is equipped with a lifting motor and controls the lifting and lowering of the lifting component through the lifting motor. This part is prior art and will not be described in detail here.

[0026] The cutting unit is used to grind and cut the fender 15, and automatically adjusts the cutting angle according to the side curvature of the fender 15 to achieve fine cutting of irregularly shaped plates.

[0027] The support platform 3 is mounted on the support box 1, and a placement platform 7 is horizontally slidably mounted on it. The placement platform 7 is equipped with a positioning component for positioning the fender piece 15. The placement platform 7 can slide horizontally on the support platform 3, thereby driving the fender piece 15 on it to move and enabling it to be moved for cutting.

[0028] The processing unit is located inside the support box 1. The processing unit is used to adsorb and remove the cutting chips generated during cutting to avoid the accumulation of cutting chips affecting the cutting accuracy. At the same time, it can also purify and screen the cutting chips to avoid excessive oil on the chips, which would affect the recycling effect. It can also dissipate and cool the hot air so that it can be quickly cooled when blown onto the cutting disc 10, resulting in better cutting effect.

[0029] The support box 1 is equipped with a control panel 2 on its side. The control panel 2 is used to control the opening and closing and operation status of the cutting unit, positioning component and processing unit, so as to realize the automated cutting of the fender 15 and the intelligent automatic cutting of the fender 15.

[0030] Example 2: Refer to Figures 2-6 The difference between this embodiment and embodiment one is that: the lifting displacement module 4 is provided with a pushing component, the pushing component is provided with a cutting disk 10 for cutting the fender 15, and the cutting disk 10 is provided with a grinding disk 14 for grinding.

[0031] The pushing assembly includes a transverse pushing frame 5, which is fixedly installed on the lifting component. The lifting displacement module 4 is used to control the lifting of the lifting component to adjust the cutting position. The lifting displacement module 4 controls the lifting of the transverse pushing frame 5 by controlling the lifting of the lifting component, thereby adjusting the height position of the cutting disk 10 and the grinding disk 14 on the transverse pushing frame 5.

[0032] The pushing assembly is equipped with a cutting mechanism, which includes a hydraulic pushing rod 11 fixedly installed in the transverse pushing frame 5. A limit slider 12 is slidably installed in the transverse pushing frame 5, and the limit slider 12 is fixedly installed on the driving end of the hydraulic pushing rod 11. A drive motor 6 is fixedly installed on the lower part of the limit slider 12. When the hydraulic push rod 11 is started, it will drive the limit slider 12 to move, which in turn drives the drive motor 6 on it to move horizontally, thereby adjusting the position of the drive motor 6 and controlling the position of the cutting disc 10 and the grinding disc 14 on it, so that they are close to the fender 15 for cutting.

[0033] In a further embodiment, a drive motor 6 is fixedly installed on the lower part of the limiting slider 12, and a drive rod is fixedly installed on the drive end of the drive motor 6. A universal joint shaft 13 is provided on the drive rod. A cutting disk 10 for cutting the fender 15 is fixedly installed on the universal joint shaft 13, and a grinding disk 14 for grinding the fender 15 is provided on the cutting disk 10. The universal joint shaft 13 is used to adjust the angle position of the cutting disk 10 without affecting the normal rotation of the cutting disk 10, thereby realizing multi-angle cutting of the fender 15. The hydraulic push rod 11 pushes the limit slider 12 to slide horizontally along the transverse push frame 5, driving the drive motor 6, universal shaft 13 and cutting disc 10 to move horizontally synchronously until the edge of the cutting disc 10 contacts the profile to be cut on the fender 15, thus completing the precise adjustment of the cutting position.

[0034] When cutting, the drive motor 6 is started first to drive the drive rod to rotate. The drive rod transmits the rotational power to the cutting disk 10 through the universal joint 13. When the cutting disk 10 rotates, it will drive the grinding disk 14 outside it to rotate synchronously at high speed. If the area to be cut on the fender 15 is arc-shaped or irregularly shaped, the operator can adjust the angle of the universal joint 13 (which does not affect the transmission of rotational power) through the control panel 2 or manually, so that the cutting disk 10 fits the irregularly shaped contour of the fender 15. At this time, when the cutting disk 10 rotates, it will cut the fender 15. After cutting, the cutting disk 10 and the grinding disk 14 can be moved down synchronously through the lifting displacement module 4, so that the grinding disk 14 is pressed and fitted against the side of the fender 15 after cutting. At this time, when the grinding disk 14 rotates, it will grind the side of the fender 15 synchronously, improving the surface smoothness of the fender 15.

[0035] Example 3: Refer to Figures 1-3 as well as Figures 11-12 The difference between this embodiment and embodiment two is that the positioning component includes a support platform 25 fixedly installed in the placement platform 7, an electromagnetic positioning disk 28 for adsorbing and positioning the fender piece 15 is slidably installed on the support platform 25, and a plurality of compression spring rods 26 are fixedly installed on the support platform 25, and a compression roller shaft 27 for compressing the fender piece 15 is rotatably installed on each compression spring rod 26. When cutting the fender 15, first place the fender 15 on the electromagnetic positioning disk 28 on the support platform 25, and then start the electromagnetic positioning disk 28 to generate magnetic force to attract the fender 15, thus completing the attraction and positioning of the fender 15. After the fender 15 is positioned, its uncut rear part will be pressed and adhered to multiple extrusion rollers 27, and at this time, multiple extrusion spring rods 26 are in a relaxed state.

[0036] The drive assembly includes a servo motor 17 fixedly installed in the support box 1, and a drive roller 18 fixedly installed on the drive end of the servo motor 17. A one-way bearing 19 is provided on the drive roller 18, and the one-way bearing 19 cooperates with the forward rotation of the drive roller 18. A reciprocating screw 20 is provided on the one-way bearing 19, and a ball nut disc 21 is fitted on the reciprocating screw 20. A movable frame 22 is slidably installed on the lower part of the placement platform 7, and the movable frame 22 is fixedly installed on the ball nut disc 21. After the fender 15 is positioned, the servo motor 17 can be started to drive the drive roller 18 to rotate in the forward direction. When the drive roller 18 rotates in the forward direction, it will drive the one-way bearing 19 that is fitted on it to rotate. When the one-way bearing 19 rotates, it will drive the reciprocating screw 20 on it to rotate. When the reciprocating screw 20 rotates, it will drive the ball nut disc 21 that is fitted on it to move, so that the ball nut disc 21 moves back and forth on the reciprocating screw 20.

[0037] After positioning, the ball nut disc 21 moves forward, which will drive the placement table 7 to move synchronously through the moving frame 22. This will drive the fender 15 on the placement table 7 to the lower part of the cutting disc 10, and cutting can begin. After all the fender parts 15 have been cut, the ball bearing nut disc 21 moves forward to its maximum position and then moves in the opposite direction back to its original position. This causes the cut fender parts 15 on the placement table 7 to return to their original positions, allowing the fender parts 15 to be removed and the next fender part 15 to be placed, thus enabling automatic cutting of the next fender part 15 and effectively improving the cutting efficiency of the fender parts 15.

[0038] The cooperation between the reciprocating lead screw 20 and the ball nut disc 21 is existing technology. The specific principle is as follows: the reciprocating lead screw 20 is a form of three-dimensional cam pair. Its specific structure consists of two threaded grooves with the same pitch and opposite directions of rotation. The two ends of the lead screw are connected by a transition curve. By rotating the lead screw, the side of the helical groove pushes the balls located in the helical groove of the ball nut disc 21 to make axial reciprocating motion. The reciprocating motion of the balls will drive the ball nut disc 21 to move back and forth. That is, when the reciprocating lead screw 20 rotates in one direction, it can drive the ball nut disc 21 to make it move back and forth linearly on the reciprocating lead screw 20.

[0039] When the cutting disc 10 or grinding disc 14 cuts or grinds the fender 15, it applies an inward thrust to the fender 15 (see instruction manual). Figure 11 (in the direction from reference numeral 15 to reference numeral 25), thereby compressing and squeezing the spring rod 26, and thus applying stable pressure to the fender 15 through the squeezing action of the spring rod 26 and the cutting disc 10, further improving the cutting stability of the fender 15.

[0040] While the cutting disc 10 is cutting, when the cutting disc 10 deflects and presses against the arc-shaped side of the fender 15, the electromagnetic positioning disc 28 and the fender 15 will move inward as a whole. This allows the cutting disc 10 to fit more tightly against the side of the fender 15 without adjusting the overall position of the cutting disc 10, thereby further improving the cutting or grinding effect of the fender 15.

[0041] Example 4: Refer to Figures 7-9 as well as Figures 13-18 The difference between this embodiment and embodiment three is that the processing unit includes a driving component, a circulation component and a purification component. The driving component is used to control the horizontal movement of the placement platform 7 to realize the moving cutting of the fender 15. The circulation component is provided with an adsorption pipe 9 and an air blowing pipe 8. The adsorption pipe 9 is used to adsorb and process the cutting debris, and after being purified by the purification component, it is blown onto the fender 15 through the air blowing pipe 8 to realize the air blowing heat dissipation of the fender 15 during cutting.

[0042] The circulation assembly includes a storage box 16 fixedly installed in the support box 1. A driven roller 29 is rotatably installed in the storage box 16. A one-way bearing 30 is provided on the drive roller 18, and the one-way bearing 30 cooperates with the reverse rotation of the drive roller 18. A transmission belt 31 is sleeved between the driven roller 29 and the one-way bearing 30. A partition plate 32 is fixedly installed in the storage box 16. While cutting, the servo motor 17 will start and drive the drive roller 18 to reverse (at this time, the one-way bearing 19 does not rotate and the fender 15 does not move). The reverse rotation of the drive roller 18 will drive the one-way bearing 30 to rotate. When the one-way bearing 30 rotates, it will drive the driven roller 29 to rotate synchronously under the action of the transmission belt 31, thereby completing the transmission of the drive.

[0043] In a further embodiment, an adsorption mechanism is installed between the storage box 16 and the placement platform 7. The adsorption mechanism includes a fan impeller 33 fixedly installed on the driven roller 29, and the fan impeller 33 is located between the partition plate 32 and the side wall of the storage box 16. An air blowing hood 23 and an adsorption hood 24 are respectively provided on both sides of the placement platform 7. Two adsorption tubes 9 for adsorbing cutting impurities are fixedly connected between the adsorption hood 24 and the storage box 16. An air blowing pipe 8 for blowing purified gas is fixedly connected between the air blowing hood 23 and the storage box 16. Both adsorption tubes 9 and air blowing pipe 8 are elastic tubes. Multiple air inlet pipes 34 for conducting gas are provided on the partition plate 32. When the driven roller 29 rotates, it will drive the impeller 33 on it to rotate. When the impeller 33 rotates, it will generate negative pressure suction between the storage box 16 and the partition plate 32. The negative pressure suction acts on the two adsorption tubes 9 through the air inlet pipe 34, and then the negative pressure suction is generated through the adsorption cover 24. During the cutting process, the negative pressure suction generated by the adsorption hood 24 can simultaneously adsorb the cutting debris and hot air into the storage box 16 through the adsorption hood 24 and the two adsorption tubes 9, thus completing the collection of cutting debris and preventing the cutting debris from accumulating on the placement platform 7 and the fender 15 and affecting the cutting accuracy.

[0044] In a further embodiment, the purification component includes a support inclined plate 35 fixedly installed between the storage box 16 and the partition plate 32. The storage box 16 is filled with purified water at the lower part of the support inclined plate 35. A conduction pump 38 is provided at the bottom of the storage box 16, and a slugging pipe 40 for conducting purified water is provided on the discharge end of the conduction pump 38. The outlet end of the slugging pipe 40 is located at the upper part of the support inclined plate 35. As the cutting debris enters the storage box 16 (located above the bearing inclined plate 35), the conduction pump 38 starts to absorb purified water and sprays the purified water onto the upper part of the bearing inclined plate 35 through the condenser pipe 40. At this time, the purified water comes into contact with the cutting debris on the upper part of the bearing inclined plate 35 inside the storage box 16, thus purifying and adsorbing the cutting debris. The hot air cools down rapidly after contacting the water, and the debris is intercepted and settled by the purified water, thus completing the purification of the debris and the cooling of the hot air.

[0045] In a further embodiment, two swing frames 42 are fixedly installed on the partition plate 32, and swing elements 39 are rotatably installed on both swing frames 42. A pressing hook wheel 37 that cooperates with the two swing elements 39 is fixedly installed on the driven roller 29. A swing spring 43 for resetting is fixedly installed between each swing element 39 and the corresponding swing frame 42. When the driven roller 29 rotates, it drives the pressing hook wheel 37 on it to rotate synchronously. When the pressing hook wheel 37 rotates, it periodically presses the swing member 39. When the swing member 39 is squeezed, it moves down and stretches the swing spring 43. When the swing member 39 separates from the pressing hook wheel 37, the swing spring 43 automatically stretches and resets, and drives the swing member 39 to rebound, thereby realizing the reciprocating swing of the swing member 39. When the swing member 39 reciprocates, it will come into further contact with the cutting chips in the hot air, causing the cutting chips to fall off and improving the separation efficiency of the cutting chips. At the same time, the swing of the swing member 39, in conjunction with the rotation of the pressing hook wheel 37, can separate and disperse the purified water in the storage box 16, so that the purified water comes into closer contact with the hot air and cutting chips, further improving the efficiency of chip settling and the cooling efficiency of the hot air.

[0046] The cooled air will enter the air blowing hood 23 through the air intake pipe 34 and the air blowing pipe 8, and be blown onto the fender 15 and the cutting disc 10 in the placement table 7. This will provide efficient air blowing and cooling for the fender 15 and the cutting disc 10, and prevent overheating and deformation damage to the fender 15 and the cutting disc 10 during long-term cutting.

[0047] At the same time, the air blowing hood 23 can also blow cutting chips and hot air, making it easier for them to enter the adsorption hood 24, thus improving the adsorption efficiency of the adsorption hood 24. After the cutting is completed, the electromagnetic positioning disk 28 is de-energized and demagnetized, releasing its adsorption of cutting chips. At this time, the adsorption hood 24 continues to adsorb, which can remove the cutting chips adsorbed on the electromagnetic positioning disk 28 and prevent the cutting chips from accumulating on the electromagnetic positioning disk 28.

[0048] A screening box 36 is fixedly installed on the bearing inclined plate 35, and an electric opening and closing door 41 is provided on the upper part of the screening box 36, and a screening filter plate 44 for filtering impurities is provided on the lower part of the screening box 36. After cutting is completed, the electric door 41 on the screening box 36 can be opened by controlling the control panel 2, so that the purified water and debris on the bearing inclined plate 35 enter the screening box 36 at the same time. The screening filter plate 44 in the screening box 36 will filter the debris, leaving the debris and impurities on the screening filter plate 44, while the purified water permeates to the lower part of the bearing inclined plate 35 and flows back to the conduction pump 38, realizing the separation of debris and purified water, and at the same time completing the recycling of purified water.

[0049] Both the support box 1 and the storage box 16 are equipped with inspection ports, which allow for the inspection and replacement of the internal structure of the support box 1 and the storage box 16, as well as the collection and treatment of debris and purified water.

[0050] The specific working principle of this cutting device is as follows: When cutting the fender 15, the fender 15 is first placed on the electromagnetic positioning disk 28 on the support platform 25, and then the electromagnetic positioning disk 28 is activated to generate magnetic force to attract the fender 15, thus completing the attraction and positioning of the fender 15. After the fender piece 15 is positioned, the servo motor 17 can be started to drive the drive roller 18 to rotate in the forward direction. When the drive roller 18 rotates in the forward direction, it drives the one-way bearing 19 to rotate. The rotation of the one-way bearing 19 drives the reciprocating screw 20 to rotate, which in turn drives the ball nut plate 21 to move in the forward direction. Through the moving frame 22, it drives the placement table 7 to move synchronously, which can move the fender piece 15 on the placement table 7 to the lower part of the cutting disc 10 to complete the cutting preparation.

[0051] During cutting, the position of the cutting disc 10 is adjusted by the cooperation of the lifting displacement module 4 and the hydraulic push rod 11, so that the edge of the cutting disc 10 contacts the profile to be cut of the fender 15, thus completing the precise adjustment of the cutting position.

[0052] When cutting, the drive motor 6 is started first to drive the drive rod to rotate. The drive rod transmits the rotational power to the cutting disk 10 through the universal joint 13. When the cutting disk 10 rotates, it will drive the grinding disk 14 outside it to rotate synchronously at high speed. If the area to be cut on the fender 15 is arc-shaped or irregularly shaped, the operator can adjust the angle of the universal joint 13 via the control panel 2 or manually to make the cutting disk 10 fit the irregular contour of the fender 15. At this time, when the cutting disk 10 rotates, it will cut the fender 15. After cutting, the cutting disk 10 and the grinding disk 14 can be moved down synchronously through the lifting displacement module 4, so that the grinding disk 14 is pressed and fitted against the side of the fender 15 after cutting. At this time, when the grinding disk 14 rotates, it will grind the side of the fender 15 synchronously, improving the surface smoothness of the fender 15.

[0053] While cutting, the servo motor 17 will start and drive the drive roller 18 to reverse (at this time, the one-way bearing 19 does not rotate and the fender 15 does not move). The reverse rotation of the drive roller 18 will drive the one-way bearing 30 to rotate. When the one-way bearing 30 rotates, it will drive the driven roller 29 to rotate synchronously under the action of the transmission belt 31. When the driven roller 29 rotates, it will drive the impeller 33 on it to rotate. When the impeller 33 rotates, it will generate negative pressure suction between the storage box 16 and the partition plate 32. The negative pressure suction acts on the two adsorption tubes 9 through the air inlet pipe 34, and then the negative pressure suction is generated through the adsorption cover 24. During the cutting process, the negative pressure suction generated by the adsorption hood 24 can simultaneously adsorb the cutting debris and hot air into the storage box 16 through the adsorption hood 24 and the two adsorption tubes 9, thus completing the collection of cutting debris and preventing the cutting debris from accumulating on the placement platform 7 and the fender 15 and affecting the cutting accuracy.

[0054] As the cutting debris enters the storage box 16, the conduction pump 38 starts to absorb purified water and sprays the purified water onto the upper part of the support inclined plate 35 through the condenser pipe 40. At this time, the purified water comes into contact with the cutting debris on the upper part of the support inclined plate 35 inside the storage box 16, thus purifying and adsorbing the cutting debris. The hot air cools down rapidly after contacting the water, and the debris is intercepted by the purified water and settles down, completing the purification of the debris and the cooling of the hot air.

[0055] The cooled air will enter the air blowing hood 23 through the air intake pipe 34 and the air blowing pipe 8, and be blown onto the fender 15 and the cutting disc 10 in the placement table 7. This will provide efficient air blowing and cooling for the fender 15 and the cutting disc 10, and prevent overheating and deformation damage to the fender 15 and the cutting disc 10 during long-term cutting.

[0056] This invention also provides a fully automated cutting method for automobile fender machining, and a fully automated cutting device for automobile fender machining, comprising the following steps: S1. When cutting the fender 15, first place the fender 15 on the placement table 7 and position it using the positioning assembly. S2. Start the drive assembly to move the placement stage 7 to the lower part of the cutting disk 10; S3. Start the lifting displacement module 4 and the pushing component to adjust the height and horizontal position of the cutting disk 10 so that the cutting disk 10 contacts the fender 15. S4. Start the cutting assembly to drive the cutting disk 10 and grinding disk 14 to rotate, and cooperate with the squeezing action of the positioning assembly to perform comprehensive cutting and grinding on the fender 15. S5. During the cutting process, the circulation component is activated to adsorb cutting debris through the adsorption tube 9 and transfer the cutting debris to the purification component for purification and filtration. S6. The purified clean gas is blown into the placement table 7 through the air blowing pipe 8 to cool down the fender 15, the cutting disc 10, and the grinding disc 14.

[0057] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A fully automatic cutting device for processing automobile fenders, comprising a fender part (15) to be cut mounted on a support box (1), characterized in that, Also includes: The cutting unit is located on the side of the support box (1), including a lifting displacement module (4) located on the side of the support box (1) for controlling the lifting and lowering, and a pushing component is provided on the lifting displacement module (4), a cutting disk (10) for cutting the fender part (15) is provided inside the pushing component, and a grinding disk (14) for grinding is provided outside the cutting disk (10). The support platform (3) is set on the support box (1), and a placement platform (7) is horizontally slidably installed on it. The placement platform (7) is provided with a positioning component for positioning the fender piece (15). The processing unit is located in the support box (1) and includes a drive component, a circulation component and a purification component. The drive component is used to control the horizontal movement of the placement platform (7) to realize the movement and cutting of the fender (15). The circulation component is equipped with an adsorption pipe (9) and an air blowing pipe (8). The adsorption pipe (9) is used to adsorb and process the cutting debris, and after being purified by the purification component, it is blown onto the fender (15) through the air blowing pipe (8) to realize the air blowing and heat dissipation when the fender (15) is being cut.

2. The fully automatic cutting device for automobile fender processing according to claim 1, characterized in that, The support box (1) is provided with a control panel (2) on its side. The control panel (2) is used to control the opening and closing and operation status of the cutting unit, positioning component and processing unit, so as to realize the automated cutting of the fender (15).

3. The fully automatic cutting device for automobile fender processing according to claim 2, characterized in that, The pushing assembly includes a transverse pushing frame (5), and a lifting component is provided on the lifting displacement module (4). The transverse pushing frame (5) is fixedly installed on the lifting component. The lifting displacement module (4) is used to control the lifting of the lifting component to realize the adjustment of the cutting position. A cutting mechanism is provided inside the pushing assembly.

4. The fully automatic cutting device for automobile fender processing according to claim 3, characterized in that, The cutting mechanism includes a hydraulic push rod (11) fixedly installed in a transverse push frame (5), a limit slider (12) is slidably installed in the transverse push frame (5), and the limit slider (12) is fixedly installed on the drive end of the hydraulic push rod (11); The lower part of the limiting slider (12) is fixedly installed with a drive motor (6), and a drive rod is fixedly installed on the drive end of the drive motor (6), and a universal shaft (13) is provided on the drive rod. A cutting disk (10) for cutting the fender part (15) is fixedly installed on the universal shaft (13), and a grinding disk (14) for grinding the fender part (15) is provided on the cutting disk (10). The universal shaft (13) is used to adjust the angle position of the cutting disk (10) without affecting the normal rotation of the cutting disk (10), so as to realize multi-angle cutting of the fender part (15).

5. The fully automatic cutting device for automobile fender processing according to claim 4, characterized in that, The positioning assembly includes a support platform (25) fixedly installed in the placement platform (7), an electromagnetic positioning disk (28) for adsorbing and positioning the fender piece (15) is slidably installed on the support platform (25), and a plurality of compression spring rods (26) are fixedly installed on the support platform (25), and each compression spring rod (26) is rotatably installed with a compression roller shaft (27) for compressing the fender piece (15).

6. The fully automatic cutting device for automobile fender processing according to claim 5, characterized in that, The drive assembly includes a servo motor (17) fixedly installed in the support box (1), and a drive roller (18) is fixedly installed on the drive end of the servo motor (17). A one-way bearing (19) is provided on the drive roller (18), and the one-way bearing (19) cooperates with the forward rotation of the drive roller (18). A reciprocating screw (20) is provided on the one-way bearing (19), and a ball nut disc (21) is installed on the reciprocating screw (20). A movable frame (22) is slidably installed on the lower part of the placement platform (7), and the movable frame (22) is fixedly installed on the ball nut disc (21).

7. The fully automatic cutting device for automobile fender processing according to claim 6, characterized in that, The circulation assembly includes a storage box (16) fixedly installed in a support box (1). A driven roller (29) is rotatably installed in the storage box (16). A one-way bearing (30) is provided on the drive roller (18), and the one-way bearing (30) cooperates with the reverse rotation of the drive roller (18). A transmission belt (31) is sleeved between the driven roller (29) and the one-way bearing (30). A partition plate (32) is fixedly installed in the storage box (16). An adsorption mechanism is installed between the storage box (16) and the placement platform (7).

8. The fully automatic cutting device for automobile fender processing according to claim 7, characterized in that, The adsorption mechanism includes a fan impeller (33) fixedly mounted on the driven roller (29), and the fan impeller (33) is located between the partition plate (32) and the side wall of the storage box (16). The two sides of the placement platform (7) are respectively provided with an air blowing hood (23) and an adsorption hood (24), and the adsorption hood (24) and the storage box (16) are fixedly connected to two adsorption tubes (9) for adsorbing cutting impurities. The air blowing hood (23) and the storage box (16) are fixedly connected to an air blowing pipe (8) for blowing purified gas, and the two adsorption tubes (9) and the air blowing pipe (8) are all elastic tubes. The partition plate (32) is provided with multiple air inlet pipes (34) for conducting gas.

9. A fully automatic cutting device for automobile fender processing according to claim 8, characterized in that, The purification component includes a support inclined plate (35) fixedly installed between the storage box (16) and the partition plate (32), a sieve box (36) fixedly installed on the support inclined plate (35), and an electric opening and closing door (41) provided on the upper part of the sieve box (36), and a sieve filter plate (44) for filtering impurities provided on the lower part of the sieve box (36). Two swing frames (42) are fixedly installed on the partition plate (32), and swing components (39) are rotatably installed on both swing frames (42). A pressing hook wheel (37) that cooperates with the two swing components (39) is fixedly installed on the driven roller (29). A swing spring (43) for resetting is fixedly installed between each swing component (39) and the corresponding swing frame (42). The storage box (16) is filled with purified water at the lower part of the bearing inclined plate (35). A conduction pump (38) is provided at the bottom of the storage box (16), and a sluice tube (40) for conducting purified water is provided on the discharge end of the conduction pump (38). The outlet end of the sluice tube (40) is located at the upper part of the bearing inclined plate (35).

10. A fully automated cutting method for automobile fender machining, used in the fully automated cutting device for automobile fender machining as described in any one of claims 1-9, characterized in that, Includes the following steps: S1. When cutting the fender (15), first place the fender (15) on the placement table (7) and position it by the positioning assembly; S2. Start the drive assembly to move the placement stage (7) to the lower part of the cutting disk (10); S3. Start the lifting displacement module (4) and the pushing component to adjust the height and horizontal position of the cutting disk (10) so that the cutting disk (10) contacts the fender (15); S4. Start the cutting assembly to drive the cutting disc (10) and grinding disc (14) to rotate, and cooperate with the squeezing action of the positioning assembly to perform comprehensive cutting and grinding on the fender (15); S5. During the cutting process, the circulation component is activated to adsorb cutting debris through the adsorption tube (9) and transfer the cutting debris to the purification component for purification and filtration. S6. The purified clean gas is blown into the placement platform (7) through the air blowing pipe (8) to cool down the fender (15), cutting disc (10), and grinding disc (14).

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