Connector detection positioning tool and detection method thereof
By designing a connector testing and positioning fixture, and utilizing a combination of a base, support rod, fixing ring, electric telescopic rod, and clamping components, the problem of inconvenient connector testing and positioning is solved, achieving efficient and accurate connector testing, especially in testing under different temperature environments.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- DONGGUAN YONGMEIKANG HARDWARE TECH CO LTD
- Filing Date
- 2024-10-26
- Publication Date
- 2026-04-28
AI Technical Summary
In the existing technology, connector positioning is inconvenient and inefficient during inspection, which increases the labor intensity of workers and makes it difficult to perform positioning inspection on connectors of different sizes.
A connector testing and positioning fixture is adopted, including a base, a support rod, a fixing ring, an electric telescopic rod, and a clamping component. The connector is positioned and clamped by driving the top plate and the electric telescopic rod through a drive cylinder. A hot air fan and a cold air fan are installed on the inner wall of the fixing ring to change the test environment temperature and improve the testing efficiency.
It enables rapid and stable positioning and clamping of connectors, improving testing capabilities, especially in high and low temperature environments, reducing labor intensity and improving the accuracy of test results.
Smart Images

Figure CN121933768A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of connector testing, and in particular to a connector testing and positioning fixture and its testing method. Background Technology
[0002] In addition to meeting general performance requirements, electrical connectors must also meet the following requirements: good contact, reliable operation, and easy maintenance. Their reliability directly affects the normal operation of the aircraft's circuitry and is related to the safety of the entire main unit.
[0003] In existing technologies, it is not convenient to quickly locate the connector during testing, resulting in low positioning efficiency, increased labor intensity for workers, and inconvenience for positioning and testing connectors of different sizes. Summary of the Invention
[0004] To overcome the shortcomings mentioned above, the present invention provides a technical solution that can solve the above problems.
[0005] A connector detection and positioning fixture, comprising a base;
[0006] The upper part of the base is provided with a circular array of several support rods, and the upper end of the support rods is provided with a fixing ring;
[0007] Several electric telescopic rods are arranged in a circular array inside the fixed ring facing the center of the fixed ring. The telescopic end of each electric telescopic rod extends into the inner ring of the fixed ring, and a clamping component is provided on the telescopic end of the electric telescopic rod.
[0008] A drive cylinder is installed at the lower end of the center point of the fixed ring. A top plate is installed on the telescopic end of the drive cylinder. The top plate has a cross-shaped structure, and the outer side of the top plate slides against the inner wall of the fixed ring.
[0009] As a further aspect of the present invention: screws are respectively provided on the side of the clamping member near the electric telescopic rod, and the clamping member is threadedly connected to the telescopic end of the electric telescopic rod through the screws.
[0010] As a further aspect of the present invention, the clamping element is made of an insulating material.
[0011] As a further aspect of the present invention, the structure of the outer end face of the clamping member away from the electric telescopic rod is any one of the following: an outwardly convex arc, an inwardly concave arc, or a plane.
[0012] As a further aspect of the present invention, the electric telescopic rods of two adjacent upper and lower layers are arranged alternately.
[0013] As a further aspect of the present invention: a plurality of hot air blowers and cold air blowers are provided on the inner wall of the fixing ring, and the hot air blowers and cold air blowers are respectively arranged at intervals between adjacent electric telescopic rods.
[0014] A detection method based on a connector detection and positioning fixture, characterized by the following detection steps:
[0015] S1: The drive cylinder drives the top plate to rise to the upper part of the fixed ring. The operator places the electrical connector to be tested from the middle of the fixed ring down onto the top plate. The drive cylinder drives the electrical connector to descend to its appropriate testing position.
[0016] S2: The telescopic end of the electric telescopic rod extends synchronously toward the center of the fixed ring, so that the clamping part on the telescopic end of the electric telescopic rod makes full contact with the electrical connector and positions and clamps the electrical connector.
[0017] S3: Connect the electrical connector to an external detector to achieve comprehensive testing of the electrical connector;
[0018] S4: Turn on the hot air blower and test the working efficiency of the electrical connector in a high-temperature environment;
[0019] S5: Turn on the air cooler and test the working efficiency of the electrical connector in a low-temperature environment;
[0020] S6: After the test is completed, the telescopic end of the electric telescopic rod retracts, and the drive motor drives the electrical connector to rise through the top plate. The operator then removes the electrical connector to complete the test.
[0021] Compared with the prior art, the beneficial effects of the present invention are:
[0022] 1. By providing a drive cylinder and a top plate in the lower inner part of the fixed ring, and by arranging several electric telescopic rods in a circular array on the inner wall of the fixed ring, the electrical connector can be supported at the bottom and the side wall of the electrical connector can be fixedly clamped.
[0023] 2. By installing a hot air blower and a cold air blower on the inner wall of the fixed ring, the temperature of the test environment of the electrical connector can be changed, and the working efficiency of the electrical connector at high and low temperatures can be detected, thereby effectively improving the testing capability of the electrical connector.
[0024] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in this embodiment or the prior art, the drawings used in the description of the embodiment or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0026] Figure 1 This is a schematic diagram of the structure of the present invention.
[0027] Figure 2 This is a schematic diagram of the internal structure of the fixed ring.
[0028] The following components are shown in the diagram: 1. Base; 2. Support rod; 3. Fixing ring; 4. Electric telescopic rod; 5. Clamping component; 6. Drive cylinder; 7. Top plate; 8. Screw; 9. Hot air blower; 10. Cold air blower. Detailed Implementation
[0029] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0030] In the description of this invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0032] In the embodiments of this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0033] Please see Figure 1-2 A connector detection and positioning fixture, comprising a base 1;
[0034] The upper end of the base 1 is provided with a circular array of several support rods 2, and the upper end of the support rods 2 is provided with a fixing ring 3;
[0035] Several electric telescopic rods 4 are arranged in a circular array inside the fixed ring 3 facing the center of the fixed ring 3. The telescopic end of each electric telescopic rod 4 extends into the inner ring of the fixed ring 3. A clamping member 5 is provided on the telescopic end of the electric telescopic rod 4.
[0036] A drive cylinder 6 is provided at the lower end of the center point of the fixed ring 3. A top plate 7 is provided on the telescopic end of the drive cylinder 6. The top plate 7 has a cross-shaped structure, and the outer side of the top plate 7 slides against the inner wall of the fixed ring 3.
[0037] During operation, the drive cylinder 6 drives the top plate 7 to rise to the upper part of the fixed ring 3. The operator places the electrical connector to be tested from the middle of the fixed ring 3 onto the top plate 7. The drive cylinder 3 drives the electrical connector to descend to its appropriate testing position. The telescopic end of the electric telescopic rod 4 extends synchronously towards the center of the fixed ring 3, so that the clamping part 5 on the telescopic end of the electric telescopic rod 4 makes full contact with the electrical connector, thereby achieving positioning and clamping of the electrical connector.
[0038] The top plate 7 with its cross-shaped structure slides and engages with the inner wall of the fixing ring 3, enabling it to adapt to electrical connectors on the market and provide support and positioning.
[0039] Example 2: As a further solution of the present invention: screws 8 are respectively provided on the side of the clamping member 5 near the electric telescopic rod 4, and the clamping member 5 is threadedly connected to the telescopic end of the electric telescopic rod 4 through the screws 8;
[0040] The structure of the outer end face of the clamping member 5 on the side away from the electric telescopic rod 4 can be any one of the following: an outward convex arc, an inward concave arc, or a plane.
[0041] Based on the structural shape of the contact position between the electrical connector and the clamping member 5, and considering that the clamping surface of the clamping member 5 can be any one of an outward convex arc, an inward concave arc, or a plane, a clamping member 5 that better fits the position of the electrical connector can be replaced, thereby improving the stability of clamping and positioning.
[0042] As a further aspect of the present invention, the clamping member 5 is made of insulating material.
[0043] This method avoids creating a current loop between the electrical connector and the device during the testing process, thus preventing any impact on the test results and improving the accuracy of the results. Furthermore, the common insulating materials on the market are rubber, plastic, and leather, which also prevents damage to the surface of the electrical connector.
[0044] As a further aspect of the present invention, the electric telescopic rods 4 of two adjacent layers are staggered.
[0045] It facilitates better positioning and clamping of electrical connectors.
[0046] Example 3: As a further embodiment of the present invention: a plurality of hot air blowers 9 and cold air blowers 10 are provided on the inner wall of the fixing ring 3, and the hot air blowers 9 and cold air blowers 10 are respectively arranged at intervals between adjacent electric telescopic rods 4.
[0047] It can change the temperature of the test environment for electrical connectors and detect the working efficiency of electrical connectors at high and low temperatures, thereby effectively improving the testing capability of electrical connectors.
[0048] A detection method based on a connector detection and positioning fixture, characterized by the following detection steps:
[0049] S1: Drive cylinder 6 drives top plate 7 to rise to the upper part of fixed ring 3. The operator places the electrical connector to be tested from the middle of fixed ring 3 onto top plate 7. Drive cylinder 6 drives electrical connector to descend to its appropriate testing position.
[0050] S2: The telescopic end of the electric telescopic rod 4 extends synchronously toward the center of the fixed ring 3, so that the clamping part 5 on the telescopic end of the electric telescopic rod 4 makes full contact with the electrical connector and positions and clamps the electrical connector.
[0051] S3: Connect the electrical connector to an external detector to achieve comprehensive testing of the electrical connector;
[0052] S4: Turn on the hot air blower 9 to test the working efficiency of the electrical connector in a high-temperature environment; by adjusting the hot air blower 9 to blow out hot air at different temperature levels, the working ability and efficiency of the electrical connector at different high temperature levels can be tested.
[0053] S5: Turn on the air cooler 10 to test the working efficiency of the electrical connector in a low-temperature environment; by adjusting the air cooler 10 to blow out cold air at different temperature levels, the working ability and efficiency of the electrical connector at different low-temperature levels can be tested.
[0054] S6: After the test is completed, the telescopic end of the electric telescopic rod 4 retracts, and the drive motor 6 drives the electrical connector to rise through the top plate 7. The operator then removes the electrical connector to complete the test.
[0055] It should also be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0056] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A connector detection and positioning fixture, characterized in that: Including the base; The upper part of the base is provided with a circular array of several support rods, and the upper end of the support rods is provided with a fixing ring; Inside the fixed ring, several electric telescopic rods are arranged in a circular array facing the center of the fixed ring. The telescopic end of each electric telescopic rod extends into the inner ring of the fixed ring, and a clamping component is provided on the telescopic end of the electric telescopic rod. A drive cylinder is installed at the lower end of the center point of the fixed ring. A top plate is installed on the telescopic end of the drive cylinder. The top plate has a cross-shaped structure, and the outer side of the top plate slides against the inner wall of the fixed ring.
2. The connector detection and positioning fixture according to claim 1, characterized in that: Each clamping component has a screw on the side closest to the electric telescopic rod, and the clamping component is threadedly connected to the telescopic end of the electric telescopic rod through the screw.
3. The connector detection and positioning fixture according to claim 1, characterized in that: The clamping components are made of insulating material.
4. The connector detection and positioning fixture according to claim 1, characterized in that: The structure of the outer end face of the clamping component away from the electric telescopic rod can be any one of the following: convex arc, concave arc, or plane.
5. The connector detection and positioning fixture according to claim 1, characterized in that: The electric telescopic poles on adjacent upper and lower floors are staggered.
6. The connector detection and positioning fixture according to claim 1, characterized in that: Several hot air blowers and cold air blowers are installed on the inner wall of the fixed ring, and the hot air blowers and cold air blowers are respectively arranged at intervals between adjacent electric telescopic rods.
7. A detection method based on the connector detection and positioning fixture according to any one of claims 1-6, characterized in that: The following testing steps are included: S1: The drive cylinder drives the top plate to rise to the upper part of the fixed ring. The operator places the electrical connector to be tested from the middle of the fixed ring down onto the top plate. The drive cylinder drives the electrical connector to descend to its appropriate testing position. S2: The telescopic end of the electric telescopic rod extends synchronously toward the center of the fixed ring, so that the clamping part on the telescopic end of the electric telescopic rod makes full contact with the electrical connector and positions and clamps the electrical connector. S3: Connect the electrical connector to an external detector to achieve comprehensive testing of the electrical connector; S4: Turn on the hot air blower and test the working efficiency of the electrical connector in a high-temperature environment; S5: Turn on the air cooler and test the working efficiency of the electrical connector in a low-temperature environment; S6: After the test is completed, the telescopic end of the electric telescopic rod retracts, and the drive motor drives the electrical connector to rise through the top plate. The operator then removes the electrical connector to complete the test.