Stroboscopic lamp source circuit and setting method thereof

Abstract

The invention discloses a stroboscopic lamp source circuit and a setting method thereof, and belongs to the technical field of circuit design. The device comprises an external 220V power plug, a parameter control data line plug, a frequency control data line plug, a selection switch group, a selection switch wiring terminal group, an address circuit board group, a stroboscopic power source control board and an LED light source array, the external 220V power plug is electrically connected with the stroboscopic power source control board, and the stroboscopic power source control board is electrically connected with the LED light source array; the parameter control data line plug and the frequency control data line plug are electrically connected with the selection switch wiring terminal group. The stroboscopic lamp source circuit according with the reality is designed according to the actual situation of a site, the circuit can achieve rapid configuration of an IP address, the personnel investment and time consumption for replacing the lamp source are greatly reduced, the equipment maintenance work efficiency is improved, the maintenance practical operation capacity of point inspectors on instrument equipment can be enhanced, and the maintenance cost of the point inspectors is reduced. And powerful technical support is provided for stable operation of the meter detection instrument.

Description

Technical Field

[0001] This invention relates to the field of circuit design technology, and more specifically, to a strobe light source circuit and its setting method. Background Technology

[0002] Large-scale surface quality inspection instruments are installed on heavy industrial steel rolling production lines. These instruments use high-frequency capture by industrial cameras to identify and detect surface defects in finished steel strips. The strobe light source, a core component of the inspection instrument, must provide synchronized illumination to the industrial camera to ensure the accuracy of defect capture.

[0003] In existing technology, each fixed installation point of the strobe light source corresponds to an independent IP address. When a strobe light source malfunctions and needs to be replaced, the instrument measurement software must be stopped first, and then the IP address of the new light source must be configured using dedicated software. After completion, the measurement software must be restarted to resume operation. This process is time-consuming and can easily cause production interruptions. There is an urgent need for an efficient and convenient strobe light source circuit design scheme to achieve rapid configuration of the light source IP address.

[0004] As steel rolling production lines upgrade towards intelligent manufacturing, the traditional, labor-intensive, and time-consuming operation and maintenance model has been gradually phased out. Especially in emergency testing scenarios, it is necessary to achieve rapid disassembly and assembly of strobe light sources and real-time IP address configuration to minimize downtime due to faults. Summary of the Invention

[0005] 1. The technical problem that the invention aims to solve

[0006] To address the shortcomings and deficiencies of existing technologies, this invention provides a strobe light source circuit and its configuration method. Designed to suit actual field conditions, this invention provides a strobe light source circuit that enables rapid IP address configuration. This significantly reduces personnel and time spent on light source replacement, improves equipment maintenance efficiency, and enhances the practical maintenance skills of inspectors, providing strong technical support for the stable operation of instruments.

[0007] The operation process of this invention is simple and easy to understand, convenient, fast, safe and effective, easy to operate, and reduces the required time. Using the technical solution of this invention to replace the strobe light source of the meter inspection instrument will greatly reduce costs and increase efficiency.

[0008] 2. Technical Solution

[0009] To achieve the above objectives, the technical solution provided by the present invention is as follows:

[0010] The present invention provides a strobe light source circuit, comprising an external 220V power plug, a parameter control data line plug, a frequency control data line plug, a selector switch group, a selector switch terminal group, an address circuit board group, a strobe power control board, and an LED light source array. The external 220V power plug is electrically connected to the strobe power control board, and the strobe power control board is electrically connected to the LED light source array.

[0011] The selector switch group includes selector switch 0, selector switch 1, and selector switch 2, and the selector switch terminal group includes selector switch terminal 0, selector switch terminal 1, and selector switch terminal 2.

[0012] The selector switches 0, 1, and 2 respectively control the on / off state of the terminals of selector switch 0, selector switch 1, and selector switch 2.

[0013] The address circuit board group includes address circuit board 0, address circuit board 1, and address circuit board 2. One end of address circuit board 0, address circuit board 1, and address circuit board 2 is connected to the terminal block of selector switch 0, selector switch 1, and selector switch 2, respectively. The other end of address circuit board 0, address circuit board 1, and address circuit board 2 is electrically connected to the strobe power control board.

[0014] The parameter control data line plug and the frequency control data line plug are both electrically connected to the selector switch terminal block.

[0015] Furthermore, the IP addresses pre-written to the address circuit boards No. 0, No. 1, and No. 2 are 00, 01, and 02, respectively.

[0016] Furthermore, when one of the switches in the selector switch group is closed, the corresponding terminal block is connected, and the corresponding circuit board is put into use; when the switch is opened, the terminal block is disconnected, and the corresponding circuit board is idle and no longer works.

[0017] Furthermore, when one of the switches in the selection switch group is closed, the circuit is turned on, the circuit board with the corresponding IP address is activated, and the strobe power control board controls the operation of the LED light source array.

[0018] A method for setting up a strobe light source circuit includes the following steps:

[0019] Step 1: Replace the strobe light source;

[0020] Step 2: Based on the installation location of the strobe light source, close the corresponding selector switch before powering on:

[0021] Step 3: Connect the external 220V power plug. The strobe power control board drives the LED light source array to run. Complete the IP address setting and put it into use.

[0022] Furthermore, in step 2, there is no need to stop the production line or shut down the instrument measurement program; the replacement of the strobe light source and the setting of the IP address can be completed directly in the production state.

[0023] Furthermore, in step 2,

[0024] When the hot rolling production line has three strobe light sources, the IP addresses are 00, 01, and 02 respectively;

[0025] When the operating side light source closes the 0 selector switch, it enables the 00IP address of the 0 address circuit board. When the intermediate light source closes the 1 selector switch, it enables the 01IP address of the 1 address circuit board. When the drive side light source closes the 2 selector switch, it enables the 02IP address of the 2 address circuit board.

[0026] Furthermore, in step 2,

[0027] When the hot rolling production line has two strobe light sources, the IP addresses are 00 and 01 respectively, and there are no other IP addresses;

[0028] Close selector switch 0 or selector switch 1 as needed to enable IP address 00 or 01 respectively, and only one selector switch can be closed at the same location.

[0029] 3. Beneficial effects

[0030] Compared with the prior art, the technical solution provided by this invention has the following advantages:

[0031] This invention designs a circuit for a strobe light source that conforms to actual field conditions. This circuit can quickly configure IP addresses, which not only greatly reduces the personnel input and time consumption for light source replacement and improves the efficiency of equipment maintenance, but also enhances the practical maintenance capabilities of inspectors for instrument equipment, providing strong technical support for the stable operation of instrument testing.

[0032] The operation process of this invention is simple and easy to understand, convenient, fast, safe and effective, easy to operate, and reduces the required time. Using the technical solution of this invention to replace the strobe light source of the meter inspection instrument will greatly reduce costs and increase efficiency. Attached Figure Description

[0033] Figure 1 This is the circuit diagram of the present invention.

[0034] In the diagram: 1. External 220V power supply plug; 2. Parameter control data cable plug; 3. Frequency control data cable plug; 4. Selector switch 0; 5. Selector switch 1; 6. Selector switch 2; 7. Selector switch 0 terminal block; 8. Selector switch 1 terminal block; 9. Selector switch 2 terminal block; 10. Address circuit board 0; 11. Address circuit board 1; 12. Address circuit board 2; 13. Strobe power control board; 14. LED light source array. Detailed Implementation

[0035] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0036] Example 1

[0037] from Figure 1 As can be seen, a strobe light source circuit of this embodiment includes an external 220V power plug 1, a parameter control data line plug 2, a frequency control data line plug 3, a selector switch group, a selector switch terminal group, an address circuit board group, a strobe power control board 13, and an LED light source array 14. The external 220V power plug 1 is electrically connected to the strobe power control board 13, and the strobe power control board 13 is electrically connected to the LED light source array 14.

[0038] The selector switch group includes selector switch 0 (4), selector switch 1 (5), and selector switch 2 (6), and the selector switch terminal group includes selector switch 0 (7), selector switch 1 (8), and selector switch 2 (9).

[0039] Selector switch 4 (0), selector switch 5 (1), and selector switch 6 (2) control the on / off state of terminal 7 (0), terminal 8 (1), and terminal 9 (2) of selector switch, respectively.

[0040] The address circuit board group includes address circuit board 0 (10), address circuit board 11 (11), and address circuit board 2 (12). One end of address circuit board 0 (10), address circuit board 11 (11), and address circuit board 2 (12) is connected to terminal 7 of selector switch 0, terminal 8 of selector switch 1, and terminal 9 of selector switch 2, respectively. The other end of address circuit board 0 (10), address circuit board 11 (11), and address circuit board 2 (12) is electrically connected to the strobe power control board 13.

[0041] Both parameter control data cable plug 2 and frequency control data cable plug 3 are electrically connected to the selector switch terminal block.

[0042] The IP addresses pre-written to the address circuit boards 10 (address 0), 11 (address 1), and 2 (address 2) are 00, 01, and 02, respectively.

[0043] When a switch in a switch group is closed, the corresponding terminal block becomes conductive, and the corresponding circuit board is put into use. When the switch is opened, the terminal block becomes disconnected, and the corresponding circuit board becomes idle and no longer works.

[0044] When a switch in the selected switch group is closed, the circuit is turned on, the circuit board with the corresponding IP address is activated, and the strobe power control board 13 controls the operation of the LED light source array 14.

[0045] Example 2

[0046] from Figure 1 As can be seen, the method for setting up a strobe light source circuit in this embodiment includes the following steps:

[0047] Step 1: Replace the strobe light source;

[0048] Step 2: Based on the installation location of the strobe light source, close the corresponding selector switch before powering on:

[0049] Step 3: Connect the external 220V power plug 1. The strobe power control board 13 drives the LED light source array 14 to run, completes the IP address setting, and puts it into use.

[0050] Step 2 does not require stopping the production line or shutting down the instrument measurement program; the strobe light source replacement and IP address setting can be completed directly in production mode.

[0051] In step 2,

[0052] When the hot rolling production line has three strobe light sources, the IP addresses are 00, 01, and 02 respectively;

[0053] Taking the existing hot-rolled 2250 production line as an example, the operation side light source closes the 0 selection switch 4 to enable the 00 IP address of the 0 address circuit board 10, the intermediate light source closes the 1 selection switch 5 to enable the 01 IP address of the 1 address circuit board 11, and the drive side light source closes the 2 selection switch 6 to enable the 02 IP address of the 2 address circuit board 12.

[0054] Taking the existing hot-rolled 1580 production line as an example, when the hot-rolled production line has two strobe light sources, the IP addresses are 00 and 01 respectively, and there are no other IP addresses.

[0055] Close selector switch 4 (0) or selector switch 5 (1) as needed to enable IP address 00 or 01 respectively, and only one selector switch can be closed at the same location.

[0056] In the existing technology, the new strobe light source has an internal default IP address of 99. When the new strobe light source is replaced, it needs to coordinate and wait for the production line to stop production, the instrument measurement program to shut down, and a specific program to write a fixed address to the new strobe light source through the instrument host server before the measurement program can be started and normal production can be resumed.

[0057] This invention provides a circuit design method for a strobe light source in a meter reading instrument. This method allows for the rapid configuration of the strobe light source's IP address. The specific invention process is as follows:

[0058] In the new lamp source circuit design, three circuit boards with specific addresses written to them were pre-designed and installed inside: circuit board 10 for address 0, circuit board 11 for address 1, and circuit board 12 for address 2, with IP addresses of 00, 01, and 02 respectively.

[0059] The three circuit boards are connected upwards to the terminals of three selector switches: terminal 7 for selector switch 0, terminal 8 for selector switch 1, and terminal 9 for selector switch 2. The on / off state of these three terminals is controlled by three switches: selector switch 4 for selector switch 0, terminal 5 for selector switch 1, and terminal 6 for selector switch 2. When the switch is closed, the terminals are connected and the corresponding circuit board is put into use. When the switch is opened, the terminals are disconnected and the corresponding circuit board is idle and no longer works.

[0060] Each terminal block is connected to parameter control data line plug 2 and frequency control data line plug 3 respectively;

[0061] The external 220V power plug 1 is directly connected to the strobe power control board 13, and then connected to the LED light source array 14 through the group cable; at the same time, the three circuit boards 0, 11, and 2 are directly connected to the strobe power control board 13. In this way, when a certain switch is closed, the entire circuit is turned on, the corresponding IP address circuit board is activated, and the power control board controls the operation of the LED light source.

[0062] When the light source needs to be replaced, simply replace it with the new light source and select the corresponding switch to close before powering on. Note that only one switch can be closed at the same location; if multiple switches are closed, the light source will not function properly. Then connect power supply number 1, and the entire strobe light source can be put into use. This operation is intuitive and straightforward, providing convenience for instrument maintenance.

[0063] After implementing this device, replacing spare parts for the strobe light source of the instrument has become simple and straightforward. The tedious work of setting the strobe light source address is no longer required; one person can quickly complete the replacement. Previously, replacement required coordinating production line downtime; now, it can be completed and put back into use without production stoppage, making it convenient and fast. Thanks to the pre-designed IP circuit board of the strobe light source itself, the equipment's operation in production is unaffected. Because the strobe light source circuit design is simple, clear, and easy to operate, it also saves significant manpower and resources, resulting in cost reduction and efficiency improvement.

[0064] This invention designs a circuit for a strobe light source that conforms to actual field conditions. This circuit can quickly configure IP addresses, which not only greatly reduces the personnel input and time consumption for light source replacement and improves the efficiency of equipment maintenance, but also enhances the practical maintenance capabilities of inspectors for instrument equipment, providing strong technical support for the stable operation of instrument testing.

[0065] The operation process of this invention is simple and easy to understand, convenient, fast, safe and effective, easy to operate, and reduces the required time. Using the technical solution of this invention to replace the strobe light source of the meter inspection instrument will greatly reduce costs and increase efficiency.

[0066] The present invention and its embodiments have been described above illustratively. This description is not restrictive, and the figures shown are only one embodiment of the present invention; the actual structure is not limited thereto. Therefore, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A strobe light source circuit, comprising an external 220V power plug (1), a parameter control data line plug (2), a frequency control data line plug (3), a selector switch group, a selector switch terminal block group, an address circuit board group, a strobe power control board (13), and an LED light source array (14), characterized in that: The external 220V power plug (1) is electrically connected to the strobe power control board (13), and the strobe power control board (13) is electrically connected to the LED light source array (14); The selector switch group includes selector switch 0 (4), selector switch 1 (5), and selector switch 2 (6), and the selector switch terminal group includes selector switch terminal 0 (7), selector switch terminal 1 (8), and selector switch terminal 2 (9). The selector switches 0 (4), 1 (5), and 2 (6) control the on / off states of terminals 7 (0), 8 (1), and 9 (2), respectively. The address circuit board group includes address circuit board 0 (10), address circuit board 1 (11), and address circuit board 2 (12). One end of address circuit board 0 (10), address circuit board 1 (11), and address circuit board 2 (12) is connected to terminal block 7 of selector switch 0, terminal block 8 of selector switch 1, and terminal block 9 of selector switch 2, respectively. The other end of address circuit board 0 (10), address circuit board 1 (11), and address circuit board 2 (12) is electrically connected to the strobe power control board (13). The parameter control data line plug (2) and frequency control data line plug (3) are both electrically connected to the selector switch terminal block.

2. The strobe light source circuit according to claim 1, characterized in that: The IP addresses pre-written to the address circuit boards 0 (10), 1 (11), and 2 (12) are 00, 01, and 02, respectively.

3. The strobe light source circuit according to claim 2, characterized in that: When one of the switches in the selector switch group is closed, the corresponding terminal block is connected and the corresponding circuit board is put into use. When the switch is opened, the terminal block is disconnected and the corresponding circuit board is idle and no longer works.

4. A strobe light source circuit according to claim 3, characterized in that: When a switch in the selector switch group is closed, the circuit is turned on, the circuit board with the corresponding IP address is activated, and the strobe power control board (13) controls the LED light source array (14) to run.

5. The method for setting up a strobe light source circuit according to claim 4, characterized in that: Includes the following steps: Step 1: Replace the strobe light source; Step 2: Based on the installation location of the strobe light source, close the corresponding selector switch before powering on: Step 3: Connect the external 220V power plug (1), and the strobe power control board (13) drives the LED light source array (14) to run, complete the IP address setting and put it into use.

6. The method for setting up a strobe light source circuit according to claim 5, characterized in that: In step 2, there is no need to stop the production line or shut down the instrument measurement program; the replacement of the strobe light source and the setting of the IP address can be completed directly in the production state.

7. The method for setting up a strobe light source circuit according to claim 5, characterized in that: In step 2, When the hot rolling production line has three strobe light sources, the IP addresses are 00, 01, and 02 respectively; The operating side light source closes the 0 selection switch (4) to enable the 00 IP address of the 0 address circuit board (10), the intermediate light source closes the 1 selection switch (5) to enable the 01 IP address of the 1 address circuit board (11), and the transmission side light source closes the 2 selection switch (6) to enable the 02 IP address of the 2 address circuit board (12).

8. The method for setting up a strobe light source circuit according to claim 5, characterized in that: In step 2, When the hot rolling production line has two strobe light sources, the IP addresses are 00 and 01 respectively, and there are no other IP addresses; Close selector switch 0 (4) or selector switch 1 (5) as needed to enable IP address 00 or 01 respectively, and only one selector switch can be closed at the same location.

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