Modularized layered spinach cleaning machine

Abstract

The invention discloses a modular layered spinach cleaning machine, and belongs to the field of agricultural product processing equipment. The whole machine is of a three-layer vertical stacking structure and sequentially comprises a root removing module, a cleaning module and a packaging module from top to bottom, all the modules are independently designed, continuous conveying of materials is achieved through a conveying belt, and a space intensive type whole-process treatment layout is formed. The main body frame is made of standardized aluminum profiles, the bottom is provided with the moving wheel sets and the adjustable supporting legs, and mobility and stability are both considered. The root removing module accurately cuts off spinach root hairs through mechanical transmission and a positioning clamp; the cleaning module is of a soaking and spraying combined structure, and silt is efficiently removed in a transparent protection cavity; the packaging module can be in seamless butt joint with automatic packaging equipment, and whole-process automation is achieved. The spinach processing equipment obviously improves the space utilization rate and the automation level, is convenient to disassemble, assemble and maintain, high in universality and suitable for laboratories and small processing workshops, and effectively solves the problems that traditional spinach processing equipment is single in function, large in occupied area and depends on manpower.

Description

Technical Field

[0001] This invention relates to the field of agricultural product processing equipment technology, specifically to a modular, layered spinach washing machine. Background Technology

[0002] Spinach, a common leafy vegetable, requires processing steps including root removal, washing, and packaging. Traditional spinach processing relies heavily on manual labor, resulting in low efficiency, inconsistent quality, and difficulty in ensuring hygiene. Existing spinach processing equipment is mostly single-function, space-consuming, and lacks integration, making it inconvenient to disassemble and maintain, and thus failing to meet the flexible application needs of various scenarios such as laboratories and small processing workshops. Therefore, there is an urgent need for a highly integrated, automated, and versatile spinach processing device. Summary of the Invention

[0003] The purpose of this invention is to provide a modular, layered spinach washing machine to solve the problems of existing spinach processing equipment, such as limited functionality, large space occupation, low automation, and high reliance on manual labor.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A modular, layered spinach washing machine includes a frame, three vertically stacked functional modules, and a conveyor belt. The three functional modules, from top to bottom, are a root removal module, a cleaning module, and a packaging module. Each module is an independent modular structure, and the conveyor belt enables continuous material transport, forming a spatially compact, full-process processing layout.

[0006] Furthermore, the overall frame is a standardized aluminum profile frame, with a set of movable wheels and adjustable support feet integrated at the bottom of the frame, taking into account both mobility and working stability.

[0007] Furthermore, the root removal module includes a positioning clamp and a cutting device. Spinach is precisely transported via a conveyor belt, and the cutting device is used to achieve automated and standardized removal of roots. The positioning clamp consists of multiple adjustable clamps to accommodate spinach of different sizes.

[0008] Furthermore, the cleaning module includes a transparent protective chamber, an immersion structure, and multiple spray nozzles. During the conveying process, the spinach is sprayed and cleaned and then soaked in the protective chamber, effectively removing mud and impurities. The transparent protective chamber facilitates observation of the cleaning status and prevents water from splashing out.

[0009] Furthermore, the packaging module directly receives the cleaned spinach via a conveyor belt, which can be seamlessly connected with the automatic packaging device to achieve full automation of the process from root removal and washing to packaging.

[0010] Compared with the prior art, the beneficial effects of the present invention are:

[0011] 1. Modular layered design: The three-layer vertical stacking structure greatly improves space utilization, and each module is independent, which facilitates maintenance, upgrades and fault isolation.

[0012] 2. Flexible adaptation to various scenarios: The aluminum profile frame and mobile wheel set design make the equipment easy to assemble and disassemble and move flexibly, suitable for various scenarios such as laboratories and small processing workshops.

[0013] 3. High degree of automation: The entire process of root removal, cleaning, and packaging is automated, reducing manual intervention and improving processing efficiency and consistency.

[0014] 4. High versatility: Multiple sets of adjustable positioning clamps can adapt to spinach of different sizes, expanding the applicability of the equipment. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0016] In the diagram: 1-Aluminum profile frame, 2-Deburring module, 201-Cutting blade, 202-Stepper motor, 203-First conveyor belt, 204-Scrap box, 205-First discharge channel, 3-Cleaning module, 301-Spray nozzle, 302-Positioning fixture, 303-Second discharge channel, 304-Transparent protective cavity, 305-Positioning brush, 306-Second conveyor belt, 4-Packaging module, 401-Automatic packaging machine, 402-Packaging conveyor belt, 403-Collection box, 5-Moving wheels, 6-Adjustable support feet Detailed Implementation

[0017] The invention will be further described below with reference to the accompanying drawings: Figure 1 As shown, a modular layered spinach washing machine includes a frame 1, three vertically stacked functional modules, and conveyor belts such as a first conveyor belt 203, a second conveyor belt 306, and a packaging conveyor belt 402. The three functional modules are, from top to bottom, a root removal module 2, a cleaning module 3, and a packaging module 4. Each module is an independent modular structure. The continuous material conveying is achieved through the first conveyor belt 203, the second conveyor belt 306, the packaging conveyor belt 402, the first discharge channel 205, and the second discharge channel 303, forming a spatially compact full-process processing layout.

[0018] The frame 1 is a standardized aluminum profile frame, with casters 5 and adjustable support feet 6 integrated at the bottom of the frame, balancing mobility and operational stability.

[0019] The root removal module 2 includes a cutting blade 201 and a first discharge channel 205. Spinach is precisely transported by a first conveyor belt 203, and the cutting device 201 is used to achieve automated and standardized removal of roots. The waste roots and other waste obtained from the removal are recycled into the waste box 204.

[0020] The cleaning module 3 includes multiple sets of spray nozzles 301, positioning clamps 302, a second discharge channel 303, a transparent protective cavity 304, positioning brushes 305, and a second conveyor belt 306. During conveying, the spinach receives spray cleaning and is soaked in the protective cavity, effectively removing mud and impurities. The transparent protective cavity 304 facilitates observation of the cleaning process and prevents water splashing. The positioning clamps 302 are multiple adjustable clamps to accommodate spinach of different sizes.

[0021] The packaging module 4 directly receives the cleaned spinach via the packaging conveyor belt 402, and can be seamlessly connected with the automatic packaging device to realize full automation of the process from root removal and washing to packaging.

[0022] Working principle: Spinach is conveyed to the root removal module 2 by the first conveyor belt 203. The roots are removed by the cutting blade 201 and the waste roots are collected in the waste box. The cut spinach falls from the first discharge channel 205 into the second conveyor belt 306 and enters the cleaning module 3. The positioning brush 305 fixes the spinach and the spray nozzle 301 cleans the spinach. The cleaned spinach is picked up by the positioning clamp 302 to control the quantity of packaging and is conveyed to the packaging module 4. The automatic packaging machine 401 completes the packaging process and collects it into the collection box 403.

[0023] This embodiment is merely an illustration of the concept and implementation of the present invention and is not intended to limit it. Under the concept of the present invention, technical solutions without substantial changes are still within the scope of protection.

Claims

1. A modular automated spinach processing device, comprising an aluminum profile main frame, a root removal module, a cleaning module, a packaging module, a conveyor belt, a positioning clamp, a cutting blade, multiple sets of nozzles, a transparent protective cavity, casters, and adjustable support feet, characterized in that: The main frame of the aluminum profile is a three-layer vertically stacked structure. From top to bottom, there are independently arranged root removal modules, cleaning modules, and packaging modules. Each module is connected to a material drop channel and a conveyor belt to achieve continuous material conveying. The bottom of the main frame of the aluminum profile is equipped with casters and adjustable support feet.

2. The apparatus according to claim 1, characterized in that: The root removal module includes a first conveyor belt, a cutting tool, a first discharge channel, and a waste box. A stepper motor is provided on one side of the first conveyor belt and controlled by it. The cutting tool is installed at the other end of the first conveyor belt. The waste box is located below the end of the first conveyor belt. The first discharge channel is connected to the end of the first conveyor belt.

3. The apparatus according to claim 1, characterized in that: The cleaning module includes multiple sets of spray nozzles, a second conveyor belt, a positioning brush, a transparent protective cavity, a positioning fixture, and a second discharge channel. The multiple sets of spray nozzles are placed above the second conveyor belt, and the positioning brush is fixed on the second conveyor belt. The second conveyor belt and the positioning brush are located inside the transparent protective cavity. The positioning fixture is located outside the transparent protective cavity and at the end of the second conveyor belt. The second discharge channel is correspondingly set below the positioning fixture.

4. The apparatus according to claim 1, characterized in that: The packaging module includes a packaging conveyor belt, an automatic packaging machine, and a collection box. The second material discharge channel is connected to the packaging conveyor belt. The automatic packaging machine is installed at the end of the packaging conveyor belt, and the collection box is located at the outlet of the automatic packaging machine.

Images