Pen point iridium welding and post-welding visual on-line detection integrated device
By designing an integrated device for iridium tip welding and post-weld visual online inspection, the automation and efficient inspection of iridium tip welding have been achieved, solving the problems of low welding efficiency and difficulty in automating inspection in existing technologies, and improving production efficiency and inspection accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- QINGDAO YATAN STATIONERY CO LTD
- Filing Date
- 2026-04-10
- Publication Date
- 2026-05-12
AI Technical Summary
In existing technologies, the welding efficiency of iridium tips is low and post-weld inspection is difficult to achieve in high-speed automated production, mainly relying on manual operation, which poses the risk of missed detection and false detection.
An integrated device for iridium tip welding and post-weld visual online inspection was designed. Through the precise linkage of the base, pen tip shifting mechanism, welding mechanism, power on/off component and drive component, the welding and inspection process is automated, including operations such as clamping, shifting, welding and inspection.
It has enabled the automation and high-speed production of the iridium tip soldering process, reduced manual intervention, improved production efficiency, and reduced the probability of missed and false detections.
Smart Images

Figure CN122007729A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of pen tip processing technology, specifically to an integrated device for iridium tip welding and post-weld visual online inspection. Background Technology
[0002] The nibs of writing instruments such as fountain pens and gold pens generally employ a structure with a welded hard, wear-resistant alloy ball (commonly known as an "iridium tip"). The iridium tip is the part of the pen nib that directly contacts the paper, and its material is mostly platinum group metals or high-hardness wear-resistant alloys. It is fixed to the tip of the pen nib by high-temperature welding, and the quality of the welding directly affects the durability and consistency of the pen nib.
[0003] Traditional iridium dotting processes for pen nibs are mostly carried out manually or semi-automatically. The main processes include: pen nib positioning, iridium nib loading, manual or pneumatic clamping, resistance welding, and post-weld visual inspection. Among these, post-weld inspection is mainly carried out by manual sampling or full inspection using magnifying glasses or microscopes. Production efficiency is significantly affected by the skill level of the workers, making it difficult to achieve high-speed automated production. Furthermore, manual inspection is easily affected by subjective conditions, resulting in a high probability of missed or false inspections. Summary of the Invention
[0004] To address the aforementioned shortcomings of existing technologies, this invention provides an integrated device for iridium tip welding and post-weld visual online inspection, which effectively solves the problems of low welding efficiency of iridium tips and the difficulty in achieving high-speed automated production by relying on manual inspection after welding in existing technologies.
[0005] To achieve the above objectives, the present invention provides the following technical solution: An integrated device for iridium tip welding and post-weld visual online inspection includes: The base is equipped with a chassis; The pen tip shifting mechanism, located on top of the chassis, is used to clamp and shift the pen tip body; The welding mechanism includes an upper welding assembly and a lower welding assembly. The upper welding assembly is used to support, clamp, and release the pen tip body transmitted by the pen tip shifting mechanism. The lower welding assembly includes an iridium cartridge box, which is fixedly installed in the chassis. A pin is provided for lifting and lowering inside the iridium cartridge box. In the welding state, the pen tip body clamped by the upper welding assembly is in contact with the iridium particles inside the iridium cartridge box of the lower welding assembly. The power on / off assembly, located on the top of the chassis, is used to control the power on / off of the spot iridium welding resistance welding. The drive component is used to drive the pen tip shifting mechanism to perform vertical movement, the upper welding component to perform clamping action, the ejector pin to perform vertical movement, and to control the power supply of the power-on / off component.
[0006] Preferably, the upper welding assembly includes: The dovetail mounting bracket is located on the top of the chassis; The conductive moving plate B is slidably mounted on the dovetail fixing seat via a slide groove. A conductive clamping plate is provided on the side of the conductive moving plate B facing the pen tip shifting mechanism. The conductive clamping plate is provided with a groove for accommodating the pen tip body. The pen tip pressing front plate is correspondingly arranged with the conductive moving plate B and can open and close relative to the conductive moving plate B; the pen tip pressing front plate is correspondingly provided with a clamping pressure plate; in the welded state, the conductive clamping plate and the clamping pressure plate are used together to fix the pen tip body. The pen tip front plate and the conductive moving plate B are driven by external force to move closer and further apart, which in turn causes the conductive clamping plate and the clamping pressure plate to clamp and release the pen tip body.
[0007] Preferred options also include: The pen tip back plate and the pen tip front plate are located at opposite ends of the dovetail fixing base; Slide rod A is slidably mounted on both sides of the dovetail fixing seat; the two ends of slide rod A are respectively fixedly connected to the back plate of the pen tip and the front plate of the pen tip; a spring A is sleeved on the outer side of slide rod A between the back plate of the pen tip and the dovetail fixing seat; The pen tip rear plate driven assembly moves along slide bar A to provide driving force for the pen tip rear plate and pen tip front plate to clamp and release the pen tip body.
[0008] Preferred options also include: The conductive moving plate B adjustment assembly is connected to the conductive moving plate B; The conductive moving plate B adjustment assembly includes an adjustment screw and a guide L adjustment block; the guide L adjustment block is fixedly connected to the conductive moving plate B.
[0009] Preferred options also include: Tracheal stent, connected to the conductive movable plate B; A vent pipe is connected to a vent pipe bracket; the vent pipe is connected to an external inert gas source; the vent pipe is provided with a gas outlet, which is correspondingly arranged with a conductive clamping plate; in the welding state, it is used to provide an inert environment for spot iridium welding.
[0010] Preferably, it also includes a dovetail fixing base; The dovetail fixing base is provided with a dovetail groove, and the dovetail fixing seat extends a protrusion on one side facing the dovetail groove. The dovetail fixing seat can be adjusted and connected to the dovetail fixing base through the cooperation of the dovetail groove and protrusion structure. The dovetail fixing base is also equipped with adjusting bolts for adjusting the position of the dovetail fixing base.
[0011] Preferably, the lower welding assembly further includes: The lower welding fixing plate is located on one side of the chassis; A lower welding lifting plate is slidably mounted on the lower welding fixed plate; a slider C is fixedly mounted on the side of the lower welding lifting plate facing the lower welding fixed plate; a slide rail B is provided on the lower welding fixed plate corresponding to the slider C; The lower welding lifting plate is used to drive the ejector pin to move vertically.
[0012] Preferred options also include: A conductive rod is inserted through the lower welding lifting plate and is correspondingly positioned to the top pin. During welding, the conductive rod contacts the top pin. A sliding rod B is disposed on the lower welded fixed plate; a spring B is sleeved on the sliding rod B; the spring B is located between the lower welded lifting plate and the lower welded fixed plate; The lower welding lifting plate is driven to move downward, compressing spring B. The elastic force of spring B causes the lower welding lifting plate to spring upward, thus providing a driving force for the ejector pin to lift. The inner side of the iridium granule box has a hemispherical groove, and the ejector pin is disposed inside the hemispherical groove; the top of the ejector pin has an iridium granule groove.
[0013] Preferably, the power on / off component includes: A guide rod, the end of which is provided with a triangular end, is mounted on the chassis via a guide rod connecting assembly; The electrode holder is mounted on the chassis and located at the end of the guide rod furthest from the drive assembly; Electrode rod A and electrode rod B are disposed on the electrode holder; electrode rod A and electrode rod B are connected and disconnected by a driving component; the ejector pin and electrode rod A are electrically connected to the positive and negative terminals of an external power supply, respectively; electrode rod B is connected to the upper welding component. The guide rod is driven by the drive assembly to move electrode rod A away from electrode rod B, thereby controlling the on / off state of the resistance welding circuit.
[0014] Preferably, the guide rod connecting assembly includes a guide block disposed in the chassis and a guide pressure plate; a guide channel for the movement of the guide rod is formed between the guide block and the guide pressure plate.
[0015] Preferably, the drive assembly includes a drive motor, a drive column, and a drive cam assembly; the drive column is disposed in the chassis and connected to the drive motor; the drive cam assembly includes: Upper and lower cams are provided corresponding to the pen tip shifting mechanism, and convex surfaces are provided on both sides of the upper and lower cams; used to drive the pen tip shifting mechanism to move vertically; The clamping cam is set in correspondence with the upper welding component. The clamping cam lever drives the upper welding component to clamp and release the pen tip body. A lifting cam is configured to correspond to the lower welding assembly; it is used to drive the lower welding assembly to move vertically. An energized cam is used to control the on / off state of the welding circuit. Preferred options also include: The cam lever base is fixedly mounted on the chassis and located below the dovetail fixed base; The clamping cam lever has one end connected to the back plate of the pen tip, and the other end is equipped with a roller corresponding to the clamping cam; the clamping cam lever is rotatably connected to the cam lever base at a preset position in the middle. The lifting cam lever has one end corresponding to the lower welding component and the other end equipped with a roller; the lifting cam lever is also rotatably connected to a lifting cam lever connecting seat at a preset position in the middle; the lifting cam lever connecting seat is fixedly installed in the chassis.
[0016] Preferred options also include: The pen tip vibratory feeder is mounted on the base and located on one side of the chassis. It is used to automatically provide the pen tip body to be iridium-doped and to perform initial positioning of the pen tip body. A pen tip misalignment mechanism is installed on the machine base for misaligning and separating the pen tip body; a feeding trough is also provided between the pen tip misalignment mechanism and the pen tip vibrating plate.
[0017] Preferably, the pen tip misalignment mechanism includes: Drive component A is fixedly mounted on the top of the base via a staggered upright plate; the staggered upright plate has a slot on the side closest to it. A push plate is disposed at the output end of the drive component A and is slidably disposed on the inner side of the misaligned upright plate; a pen tip groove is provided on the side of the push plate near the pen tip vibrating plate.
[0018] Preferably, the pen tip shifting mechanism further includes: A driving component B has a slider A fixedly mounted on its driving end; the slider A is slidably mounted inside a slide rail A; the slide rail A is driven by the driving component and can move vertically. An electric clamp is located on the side of slider A near the welding mechanism.
[0019] Preferably, a slider B is fixedly provided at the bottom of the slide rail A, the slider B is slidably provided on the outside of the displacement base, an upper and lower cam lever is fixedly provided at the bottom of the slider B, and a roller A is rotatably provided on one side of the upper and lower cam lever; the roller A is correspondingly provided with the drive component.
[0020] Preferably, it also includes a feeding assembly and a defective bucket; The feeding assembly includes a finished product box, which is placed on the top of the machine base on one side of the defective bin. The top of the finished product box is provided with a feeding chute, which is fixedly installed at the output end of the electric push rod. The electric push rod is fixedly installed on the top of the machine box through an electric push rod bracket.
[0021] Preferred options also include: The display and control unit is located on the top of the base; A camera detection assembly includes an identification camera, which is fixedly mounted on the top of a base via a camera mount.
[0022] The technical solution provided by this invention has the following advantages compared with the prior art: This invention achieves precise linkage of the actions of each component through the cooperation of the drive component and various mechanisms, eliminating the need for manual operations such as feeding, positioning, welding, power on / off, detection, and sorting. It solves the problems of semi-automation in the welding process of iridium tips in existing technologies, as well as the difficulty in achieving high-speed automated production after welding. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present invention. Figure 1 ; Figure 2 This is a schematic diagram of the overall structure of an embodiment of the present invention. Figure 2 ; Figure 3 for Figure 2 Enlarged structural diagram of section A in the middle; Figure 4 This is a partial structural diagram in an embodiment of the present invention. Figure 1 ; Figure 5 This is a partial structural diagram in an embodiment of the present invention. Figure 2 ; Figure 6 This is a partial structural diagram in an embodiment of the present invention. Figure 3 ; Figure 7 This is a schematic diagram of the pen tip shifting mechanism in an embodiment of the present invention; Figure 8 This is a schematic diagram of the pen tip misalignment mechanism in an embodiment of the present invention; Figure 9This is a schematic diagram of the welding mechanism structure in an embodiment of the present invention; Figure 10 Schematic diagram of the lower welding assembly structure Figure 1 ; Figure 11 Schematic diagram of the lower welding assembly structure Figure 2 ; Figure 12 for Figure 11 Enlarged structural diagram of section B in the middle; Figure 13 This is a schematic diagram of the upper welding assembly in an embodiment of the present invention; Figure 14 This is a partial structural schematic diagram of the upper welding assembly in an embodiment of the present invention; Figure 15 for Figure 14 Enlarged structural diagram of section C; Figure 16 This is a partial structural diagram of the upper welding assembly in an embodiment of the present invention; Figure 17 This is a schematic diagram of the assembly of the pen tip front plate and the conductive moving plate B in an embodiment of the present invention; In the diagram: 100. The pen nib itself; 1. Base; 11. Display and control unit; 12. Chassis; 2. Pen tip vibratory feeder; 21. Feed trough; 3. Pen tip misalignment mechanism; 31. Drive component A; 32. Push plate; 321. Pen tip groove; 33. Slot; 34. Misalignment upright plate; 4. Pen tip shifting mechanism; 41. Drive component B; 42. Slider A; 43. Slide rail A; 431. Slider B; 432. Upper and lower cam levers; 433. Roller A; 4311. Shifting base; 44. Electric clamp; 5. Welding mechanism; 51. Upper welding assembly; 511. Pen tip front plate; 5111. Clamping pressure plate; 512. Conductive moving plate B; 5121. Conductive clamping plate; 5122. Conductive moving plate B adjustment assembly; 513. Dovetail fixing seat; 5131. Slide groove; 514. Slide rod A; 5141. Pen tip rear plate; 515. Spring A; 516. Cam lever base; 517. Clamping cam lever; 518. Roller B; 52. Lower welding assembly; 5 21. Iridium granule box; 5211. Hemispherical groove; 522. Dovetail fixing base; 523. Ejector pin; 5231. Iridium granule groove; 524. Conductive rod; 53. Lower welding lifting plate; 531. Slider C; 532. Slide rail B; 533. Lower welding lifting plate drive plate; 534. Lifting cam lever; 535. Roller C; 536. Lifting cam lever connecting seat; 537. Lower welding fixing plate; 538. Spring B; 539. Slide rod B; 54. Vent pipe; 6. Camera detection component; 61. Recognition camera; 62. Camera mount; 7. Defective buckets; 8. Feeding assembly; 81. Finished product box; 82. Feeding chute; 83. Electric push rod; 84. Electric push rod bracket; 9. Power on / off assembly; 91. Guide rod; 92. Guide rod connecting assembly; 93. Electrode holder; 94. Electrode rod A; 95. Electrode rod B; 10. Drive assembly; 101. Drive motor; 102. Drive column; 103. Upper and lower cams; 104. Clamping cam; 105. Lifting cam; 106. Power-on cam. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0026] The present invention will be further described below with reference to embodiments.
[0027] Please see Figure 1 - Figure 17 This invention provides a technical solution: an integrated device for online visual inspection of iridium tip welding and post-weld welding, comprising: The base 1 has a display controller 11 and a chassis 12 on its top. The pen tip vibrating plate 2 is located on one side of the top of the base 1; The pen tip misalignment mechanism 3 is located on one side of the pen tip vibrating plate 2; The pen tip shifting mechanism 4 is located on the top of the base 1, above the housing 12. The pen tip shifting mechanism 4 includes two electric clamps 44 for clamping and shifting the pen tip body 100. Welding mechanism 5 is located at the bottom of electric clamp 44. Welding mechanism 5 includes upper welding component 51 and lower welding component 52. Upper welding component 51 is used to support and clamp and release the pen tip body 100 transmitted by pen tip shifting mechanism 4. Lower welding component 52 includes iridium cartridge 521. A pin 523 is provided on the inner side of iridium cartridge 521 for lifting the iridium tip and welding it to the pen tip body 100. A vent pipe 54 is provided on the top of iridium cartridge 521. Iridium cartridge 521 is fixedly installed in the housing 12. In the welding state, the pen tip body 100 clamped by upper welding component 51 is in contact with the iridium tip lifted inside iridium cartridge 521. The camera detection component 6 is located on the side of the welding mechanism 5 away from the pen tip misalignment mechanism 3; The defective bucket 7 is located on one side of the camera detection component 6; The feeding component 8 is located on one side of the camera detection component 6; The power supply component 9 is located on the top of the chassis 12 and is used to control the power supply for the spot iridium welding resistance welding. The drive assembly 10 is located inside the chassis 12 and is used to drive the vertical movement of the electric clamp 44, the clamping action of the upper welding assembly 51, the vertical movement of the ejector pin 523, and the energizing action of the power-on / off assembly 9.
[0028] Specifically, the pen tip vibrating disk 2 is used to automatically provide the pen tip body 100 to be irradiated and to perform preliminary sorting of the pen tip body 100; the pen tip misalignment mechanism 3 is used to misalign and separate the pen tip body 100.
[0029] Specifically, the pen tip misalignment mechanism 3 includes a driving component A31, which is fixedly mounted on the top of the base 1 via a misalignment plate 34. A push plate 32 is slidably mounted on the inner side of the misalignment plate 34 and is fixedly mounted on the output end of the driving component A31. A feeding groove 21 is fixedly mounted on the side of the pen tip vibrating plate 2 near the pen tip misalignment mechanism 3. A slot 33 is opened on the side of the misalignment plate 34 near the feeding groove 21, and a pen tip groove 321 is opened on the side of the push plate 32 near the pen tip vibrating plate 2. Specifically, the driving component A can be a driving cylinder or other driving structures with driving functions.
[0030] Specifically, the pen tip vibratory feeder 2 is a vibratory feeder with a spiral track, and the outermost spiral track is provided with a limiting channel groove. The size and shape of the limiting channel groove are set according to the shape of the pen tip of the pen tip body 100; that is, the pen tip of the pen tip body 100 is allowed to be inserted into the limiting channel groove. Pen tips body 100 in other postures fall into the vibratory feeder and are re-vibrated, sorted, and oriented. The limiting channel groove is connected to the unloading groove 21. Finally, the sorting of pen tip bodies 100 is achieved. The orientation and sorting of the vibratory feeder is based on the vibration loading and unloading of the products to be sorted, which is a conventional loading and unloading structure. Therefore, the specific structure will not be described in detail. In addition, other sorting and orientation loading and unloading structures can also be used in the embodiments of this application.
[0031] Specifically, the pen tip shifting mechanism 4 also includes a drive component B41. A slider A42 is fixedly mounted on the drive end of the drive component B41. The slider A42 is slidably mounted inside the slide rail A43. Two electric clamps 44 are fixedly mounted on the side of the slider A42 near the welding mechanism 5. The slide rail A43 is driven upwards by the drive assembly 10. Specifically, the drive component B can be a drive cylinder or other drive structures with driving functions.
[0032] Specifically, the upper welding assembly 51 includes a dovetail fixing seat 513, a conductive moving plate B512, and a pen tip front plate 511. The dovetail mounting bracket 513 is located on the top of the chassis 12; The conductive moving plate B512 is slidably disposed on the dovetail fixing seat 513 via the sliding groove 5131. A conductive clamping plate 5121 is provided on the side of the conductive moving plate B512 facing the pen tip shifting mechanism 4. The conductive clamping plate 5121 is provided with a groove for accommodating the pen tip body 100. The pen tip pressing front plate 511 is correspondingly arranged with the conductive moving plate B512 and can open and close relative to the conductive moving plate B512; the pen tip pressing front plate 511 and the conductive clamping plate 5121 are respectively provided with clamping pressure plate 5111; in the welding state, the conductive clamping plate 5121 and the clamping pressure plate 5111 are used together to fix the pen tip body 100. The pen tip front plate 511 and the conductive moving plate B512 are driven by external force to move closer and further apart, which in turn causes the conductive clamping plate 5121 and the clamping pressure plate 5111 to perform clamping and releasing actions on the pen tip body 100.
[0033] Specifically, the upper welding assembly 51 also includes a pen tip back plate 5141 and a slide bar A514; The pen tip back plate 5141 and the pen tip front plate 511 are located at opposite ends of the dovetail fixing seat 513; Slide rods A514 are slidably mounted on both sides of the dovetail fixing seat 513; the two ends of slide rods A514 are respectively fixedly connected to the pen tip rear plate 5141 and the pen tip front plate 511; a spring A515 is sleeved on the outer side of slide rods A514 between the pen tip rear plate 5141 and the dovetail fixing seat 513. The pen tip back plate 5141 is driven by the assembly 10 to move along the slide bar A514 to provide driving force for the pen tip back plate 5141 and the pen tip front plate 511 to clamp and release the pen tip body.
[0034] Specifically, it also includes a conductive moving plate B adjustment assembly 5122; The conductive moving plate B adjustment assembly 5122 is connected to the conductive moving plate B512; the conductive moving plate B adjustment assembly 5122 includes an adjustment screw and a guide L adjustment block; the guide L adjustment block is fixedly connected to the conductive moving plate B512. Specifically, before the equipment is started, the conductive moving plate B adjustment assembly 5122 adjusts the position of the conductive moving plate B512.
[0035] Specifically, it also includes a tracheal stent and a ventilation tube 54; The tracheal stent is connected to the conductive movable plate B512; A vent pipe 54 is connected to a vent pipe bracket; the vent pipe 54 is connected to an external inert gas source; a gas outlet is provided on the vent pipe 54, and the gas outlet is correspondingly provided with the conductive clamping plate 5121; in the welding state, it is used to provide an inert environment for spot iridium welding.
[0036] Specifically, it also includes a dovetail fixing base 522; The dovetail fixing base 522 is provided with a dovetail groove, and the dovetail fixing seat 513 extends a protrusion on one side facing the dovetail groove. The dovetail fixing seat 513 is adjustablely connected to the dovetail fixing base 522 through the dovetail groove and protrusion structure. The dovetail fixing base 522 is also provided with adjusting bolts for adjusting the position of the dovetail fixing seat 513. In practice, before starting work, the position of the dovetail fixing seat 513 is adjusted by adjusting the adjusting bolts.
[0037] Specifically, the lower welding assembly 52 also includes a lower welding fixing plate 537 and a lower welding lifting plate 53; The lower welding fixing plate 537 is set on one side of the chassis 12; The lower welding lifting plate 53 is slidably disposed on the lower welding fixing plate 537; a slider C531 is fixedly disposed on the side of the lower welding lifting plate 53 facing the lower welding fixing plate 537; a slide rail B532 is disposed on the lower welding fixing plate 537 corresponding to the slider C531. The lower welding lifting plate 53 is used to drive the ejector pin to move vertically.
[0038] Specifically, the lower welding assembly 52 also includes a conductive rod 524 and a slide bar B539; A conductive rod 524 is inserted through the lower welding lifting plate 53 and is correspondingly arranged with the ejector pin 523. In the welding state, the conductive rod 524 contacts the ejector pin 523 and is energized. A sliding rod B539 is disposed on the lower welded fixing plate 537; a spring B538 is sleeved on the sliding rod B539; the spring B538 is located between the lower welded lifting plate 53 and the lower welded fixing plate 537. The lower welding lifting plate 53 is driven by the drive assembly 10 to move downward, compressing the spring B538. The spring force of the spring B538 causes the lower welding lifting plate 53 to spring upward, thereby giving the ejector pin 523 a driving force to lift. Specifically, the inner side of the iridium granule box 521 is provided with a hemispherical groove 5211, and the ejector pin 523 is disposed inside the hemispherical groove 5211; the top of the ejector pin 523 is provided with an iridium granule groove 5231.
[0039] Specifically, the power on / off assembly 9 includes a guide rod 91, a guide rod connecting assembly 92, an electrode base 93, an electrode rod A94, and an electrode rod B95.
[0040] The guide rod 91 is provided with a triangular end, and the guide rod 91 is disposed on the chassis 12 through the guide rod connecting assembly 92; The electrode holder 93 is disposed in the chassis 12 and is located at the end of the guide rod 91 away from the drive assembly 10; Electrode rod A94 and electrode rod B95 are disposed on electrode base 93; electrode rod A94 and electrode rod B95 are connected and disconnected through drive assembly 10; pin 523 and electrode rod A94 are electrically connected to the positive and negative terminals of external power supply respectively; electrode rod B95 is connected to upper welding assembly 51. The guide rod 91 is driven by the drive assembly 10 to move the electrode rod A94 away from the electrode rod B95, so as to control the on / off state of the resistance welding circuit.
[0041] Specifically, the guide rod connecting assembly 92 includes a guide block, a guide pressure plate, and a return spring disposed in the housing 12; a guide channel for the movement of the guide rod 91 is formed between the guide block and the guide pressure plate. When the concave surface of the energized cam 106 rotates to the corresponding position of the guide rod 91, the return spring returns to its original position, so that electrode rod A94 contacts electrode rod B95. When the convex surface of the energized cam 106 rotates to the corresponding position of the guide rod 91, electrode rod A94 and electrode rod B95 are separated by the guide rod 91.
[0042] Specifically, the drive assembly 10 includes a drive motor 101, a drive column 102, and a drive cam group; the drive column 102 is disposed in the housing 12 and connected to the drive motor 101; the drive cam group includes an upper and lower cam 103, an opening cam 104, a lifting cam 105, and an energized cam 106. The upper and lower cams 103 are correspondingly arranged with the pen tip shifting mechanism 4, and the upper and lower cams 103 have convex surfaces on both sides; used to drive the pen tip shifting mechanism 4 to move vertically. The clamping cam 104 is correspondingly set with the upper welding component 51, and the upper welding component 51 is driven to clamp and release the pen tip body 100 through the clamping cam lever 517; The lifting cam 105 is correspondingly arranged with the lower welding assembly 52; it is used to drive the lower welding assembly 52 to move vertically. The energized cam 106 is used to control the power supply to and from the welding circuit.
[0043] Specifically, it also includes a cam lever base 516, an opening cam lever 517, and a lifting cam lever 534.
[0044] The cam lever base 516 is fixedly mounted on the housing 12 and located below the dovetail fixed base 522; One end of the clamping cam lever 517 is connected to the pen tip back plate 5141, and the other end is provided with a roller corresponding to the clamping cam 104; the clamping cam lever 517 is rotatably connected to the cam lever base 516 at a preset position in the middle. One end of the lifting cam lever 534 is correspondingly arranged with the lower welding assembly 52, and the other end is provided with a roller corresponding to the lifting cam 105; a lifting cam lever connecting seat 536 is also rotatably connected to the middle preset position of the lifting cam lever 534; the lifting cam lever connecting seat 536 is fixedly arranged in the housing 12. Specifically, a lower welding lifting plate drive plate 533 is fixedly arranged on the side of the lower welding lifting plate 53 facing the lifting cam lever 534; in practice, the lifting cam lever 534 applies a vertical thrust to the lower welding lifting plate drive plate 533, pushing the lower welding lifting plate 53 to slide vertically along the slide rail B532.
[0045] Specifically, the camera detection component 6 includes an identification camera 61, which is fixedly mounted on the top of the base 1 via a camera mount 62.
[0046] The unloading assembly 8 includes a finished product box 81, which is placed on the top of the machine base 1 on one side of the defective bin 7. The top of the finished product box 81 is provided with an unloading chute 82, which is fixedly installed at the output end of the electric push rod 83. The electric push rod 83 is fixedly installed on the top of the display controller 11 through the electric push rod bracket 84.
[0047] The principle of the integrated device for iridium tip welding and post-weld visual online inspection in this application: First, the display controller 11 is started, the equipment operating parameters are set, all components are started, the drive motor 101 starts working, and drives the drive column 102 and the outer upper and lower cams 103, clamping cam 104, lifting cam 105 and energizing cam 106 to rotate synchronously. When the pen tip vibrating plate 2 is started, the pen tip bodies 100 stored inside are arranged in an orderly manner through vibration and conveyed one by one through the feeding groove 21 to the slot 33 of the pen tip misalignment mechanism 3. Since the pen tip groove 321 of the push plate 32 is aligned with the slot 33 in the initial state, the single pen tip body 100 conveyed will be directly inserted into the pen tip groove 321 of the push plate 32, completing the automatic feeding and initial positioning of the pen tip and avoiding the simultaneous conveying of multiple pen tips. After the pen tip body 100 is inserted into the pen tip groove 321, the drive component A31 is activated, pushing the push plate 32 to slide along the inner side of the misaligned upright plate 34 away from the pen tip vibrating plate 2, so that the pen tip groove 321 is misaligned with the slot 33, preventing the pen tip body 100 from falling in again. At the same time, the pen tip body 100 in the pen tip groove 321 is precisely pushed to the electric clamp 44 close to the pen tip misalignment mechanism 3, realizing the misalignment separation and precise positioning of the pen tip body 100, and preparing for the subsequent clamping by the electric clamp 44. The drive component A31 retracts, causing the push plate 32 to reset, and the pen tip groove 321 aligns with the slot 33 again, ready to receive the next pen tip body 100, forming a continuous feeding cycle.
[0048] In the initial state, both sets of electric clamps 44 are in the lowest position, with one set close to the pen tip misalignment mechanism 3 and the other set close to the welding mechanism 5; at this time, the roller A433 is in contact with the concave surface of the upper and lower cams 103, the slide rail A43 is in the descending state, the electric clamps 44 have not risen, and the clamping conditions are met. The electric clamp 44 close to the pen tip misalignment mechanism 3 is activated to clamp the pen tip body 100 pushed below the pen tip groove 321, thus completing the clamping of the pen tip body 100 to be welded; at the same time, the electric clamp 44 close to the welding mechanism 5 is activated to clamp the pen tip body 100 that has been welded on the welding mechanism 5, thus completing the clamping of the welded pen tip body 100. After clamping is completed, the drive motor 101 drives the upper and lower cams 103 to continue rotating. When the first convex surface of the upper and lower cams 103 rotates to contact the roller A433 connected to the upper and lower cam lever 432, the convex surface generates an upward thrust on the roller A433, pushing the roller A433 to move upward. The roller A433 drives the slider B431 to slide upward along the shifting base 4311 through the upper and lower cam lever 432. The slider B431 drives the slide rail A43 to rise synchronously. The slide rail A43 drives the slider A42 and the two sets of electric clamps 44 to rise synchronously, so that the two sets of electric clamps 44 respectively drive the pen tip to be welded and the already welded pen tip to rise, disengage from the pen tip misalignment mechanism 3 and the welding mechanism 5, and complete the first rising action. After the two sets of electric clamps 44 rise to their highest positions, the drive unit B41 is activated, driving the slider A42 to slide along the slide rail A43 away from the pen tip misalignment mechanism 3 and towards the camera detection component 6, causing the two sets of electric clamps 44 to move horizontally: the electric clamp 44 close to the pen tip misalignment mechanism 3 moves to directly above the welding mechanism 5, and the electric clamp 44 close to the welding mechanism 5 moves to directly above the camera detection component 6; As the upper and lower cams 103 continue to rotate, the first convex surface separates from the roller A433, and the roller A433 again comes into contact with the concave surface of the upper and lower cams 103. The slide rail A43 descends under its own weight and the component's restoring force, causing the two sets of electric clamps 44 to descend to their lowest position and not rise. At this time, the electric clamp 44 holding the pen tip to be welded is located directly above the welding mechanism 5, ready to place the pen tip into the upper welding assembly 51. The electric clamp 44 holding the already welded pen tip is located directly above the camera inspection assembly 6, ready to perform post-weld inspection. After the electric clamp 44 descends to its lowest position, the electric clamp 44 holding the pen tip body 100 to be welded places the pen tip body 100 between the clamping pressure plate 5111 and the conductive clamping plate 5121 of the upper welding assembly 51, so that the upper welding assembly 51 clamps the pen tip body 100; the electric clamp 44 holding the welded pen tip places the welded pen tip in the detection position to detect the pen tip body 100. After the upper welding component 51 is clamped and the camera detection component 6 has completed its detection, the two electric clamps 44 release the pen tip body 100. When its second convex surface rotates to contact the roller A433, it pushes the roller A433 upward again, causing the two sets of electric clamps 44 to rise for the second time. Then the drive component B41 retracts, driving the slider A42 to reset along the slide rail A43, causing the two sets of electric clamps 44 to return to the initial horizontal position, that is, one set close to the pen tip misalignment mechanism 3 and the other set close to the welding mechanism 5. After descending, it clamps the new pen tip body 100 to be welded and the new pen tip body 100 that has been welded. During welding, the pen tip body 100 to be welded is placed between the clamping pressure plate 5111 and the conductive clamping plate 5121 of the upper welding assembly 51; then the welding process is started. In the initial state, the roller connected to the clamping cam lever 517 is in contact with the convex surface of the corresponding clamping cam 104, and the pen tip front plate 511 and the conductive moving plate B512 are in a state of being far apart. The drive motor 101 drives the opening cam 104 and the lifting cam 105 to rotate synchronously. When the concave surface of the opening cam 104 contacts the roller connected to the opening cam lever 517, the roller loses the support of the convex surface of the opening cam 104. Under the elastic force of the spring A515, the spring A515 pushes the pen tip pressure plate 5141 to move away from the dovetail fixing seat 513. The pen tip pressure plate 5141 drives the pen tip pressure front plate 511 to slide towards the conductive moving plate B512 through the slide rod A514. The clamping pressure plate 5111 approaches the conductive clamping plate 5121, and the pen tip body 100 is firmly clamped between the two, completing the clamping action. At this time, the part of the pen tip body 100 to be welded is aligned with the iridium in the iridium groove 5231 on the top of the ejector pin 523, ensuring accurate welding positioning; simultaneously, the convex surface of the lifting cam 105 contacts the roller C535 connected to the lifting cam lever 534, generating a thrust on the roller C535, causing the lifting cam lever 534 to rotate around the lifting cam lever connecting seat 536, and the other end of the lifting cam lever 534 rotates downward, applying force to the lower welding lifting plate drive plate 533 on the outer side of the lower welding lifting plate 53. The downward thrust pushes the lower welding lifting plate 53 to move downward. The lower welding lifting plate 53 drives the slider C531 to slide downward along the slide rail B532, and at the same time drives the slide rod B539 to slide downward along the lower welding fixing plate 537, and the spring B538 is compressed. The lower welding lifting plate 53 drives the ejector pin 523 to move downward synchronously through the conductive rod 524. The iridium groove 5231 at the top of the ejector pin 523 moves downward, so that an iridium granule in the hemispherical groove 5211 can be replenished into the iridium groove 5231. After the iridium granules are replenished, the lifting cam 105 continues to rotate, the convex surface separates from the roller C535, the roller C535 loses its thrust, and the lifting cam lever 534 resets; at this time, the spring B538 returns to its natural extension and contraction state, pushing the lower welding lifting plate 53 upward to reset, and the lower welding lifting plate 53 drives the ejector pin 523 and the conductive rod 524 to rise synchronously, driving the iridium granules in the iridium granule groove 5231 to move upward, so that the iridium granules accurately fit the welding part of the pen tip body 100, ensuring that the iridium granules and the pen tip are in close contact; During the contact process, the energized cam 106 on the drive motor 101 rotates, and its concave surface rotates to align with the triangular end of the guide rod 91. The guide rod 91 is pushed by the guide rod connecting assembly 92 to fit against the concave surface of the energized cam 106. The guide rod 91 drives the electrode seat 93 to move synchronously, and the electrode seat 93 drives the bottom electrode rod A94 to move, so that the electrode rod A94 and the electrode rod B95 are closely attached. At this time, the circuit is connected, and the current passes through the electrode rod B95, the electrode rod A94, the conductive rod 524, the ejector pin 523 and the conductive moving plate B512, and transmits the current to the contact part between the iridium tip and the pen tip body 100. High temperature is generated through the resistance heating effect to realize the resistance welding of the iridium tip and the pen tip. At the same time as welding starts, the control vent pipe 54 of the chassis 12 opens, and a continuous inert gas flow, such as argon, is introduced into the welding area between the iridium tip and the pen tip. Argon forms a protective gas layer at the welding area, which isolates the air and prevents the welding area from oxidizing, avoiding defects such as oxidation spots and cold solder joints, and greatly improving the welding quality and pen tip durability. After the preset welding time is reached, the energized cam 106 continues to rotate, causing its convex surface to contact the triangular end of the guide rod 91, generating an outward thrust on the guide rod 91. This pushes the guide rod 91 along the guide rod connecting assembly 92 in a direction away from the drive assembly 10, thereby causing the guide rod 91 to move synchronously with the electrode seat 93. The electrode seat 93 then moves the bottom electrode rod A94, causing electrode rod A94 to separate from electrode rod B95, disconnecting the circuit and stopping the welding operation; thus completing the welding process. After welding, the clamping cam 104 continues to rotate, and its convex surface contacts the roller B518 connected to the pen tip front plate 511. The convex surface of the clamping cam 104 exerts a pushing force on the roller B518 connected to the pen tip front plate 511, pushing the pen tip front plate 511 to slide away from the conductive moving plate B512. The slide bar A514 drives the pen tip rear plate 5141 to move, the spring A515 is compressed, and the clamping pressure plate 5111 separates from the conductive clamping plate 5121, completing the release action. Meanwhile, the ejector pin 523 descends again with the lower welding lifting plate 53, entering the next iridium granule replenishment cycle. This process is repeated sequentially to achieve a continuous cycle of iridium granule replenishment, welding positioning, and reset replenishment, without the need for manual intervention.
[0049] During testing, the display controller 11 controls the recognition camera 61 to start, with the lens aimed at the welding area of the pen tip, capturing high-definition images of the welding area in real time. The shooting angle precisely covers the connection between the iridium tip and the pen tip, ensuring no blind spots. The recognition camera 61 transmits the captured images to the display controller 11 in real time. The image processing system built into the display controller 11 performs grayscale conversion, noise reduction, contour extraction, and other processing on the images, accurately identifying key parameters such as the welding position, welding area, and surface flatness of the iridium tip. The image processing system compares the identified parameters with preset acceptance standards and automatically determines whether the pen tip welding quality is qualified.
[0050] After the inspection is completed, if the product is determined to be defective: the electric clamp 44 close to the camera inspection component 6 is activated, releasing the defective pen tip body 100. The defective pen tip body 100 falls into the defective bin 7 under its own gravity, completing the collection of defective products; then the electric clamp 44 is reset, ready to clamp the next soldered pen tip. If the product is determined to be qualified: the display controller 11 sends a signal to the feeding assembly 8, the electric push rod 83 is activated, and the feeding chute 82 is moved closer to the detection position, so that one end of the feeding chute 82 is aligned with the qualified pen tip at the detection position and the other end is aligned with the opening of the finished product box 81. The electric clamp 44 close to the camera detection assembly 6 is released, and the qualified pen tip falls into the feeding chute 82 under its own gravity. Through the tilting and guiding action of the feeding chute 82, it slides smoothly into the finished product box 81, completing the automatic feeding of qualified products. After the material is unloaded, the electric push rod 83 retracts, driving the unloading chute 82 to reset, ready for the unloading of the next qualified product; the finished product box 81 and the defective bucket 7 can be removed at any time for the storage of qualified products and the handling of defective products, making operation and maintenance convenient.
[0051] The drive motor 101 rotates continuously at a constant speed, driving the cams to move synchronously, achieving precise linkage of the actions of each component: the pen tip vibratory plate 2 continuously feeds, the pen tip misalignment mechanism 3 continuously positions, the pen tip shifting mechanism 4 continuously clamps and shifts alternately, the welding mechanism 5 continuously completes iridium granule replenishment, welding positioning and welding actions, the camera detection component 6 continuously detects, and the unloading component 8 and defective bin 7 continuously complete unloading and sorting. The entire process requires no manual intervention, achieving high-speed automated continuous production.
[0052] It is worth noting that the above welding and inspection methods have the following beneficial effects: By driving the cams to rotate synchronously through the drive motor 101, the precise linkage of the actions of each component is achieved. There is no need for manual feeding, positioning, inspection, sorting and other operations. This solves the problems of low welding efficiency of iridium tips in existing technologies and the difficulty in achieving high-speed automated production of iridium tips by relying on manual inspection after welding.
[0053] The upper welding assembly 51 is precisely clamped by the pen tip front plate 511 and the conductive moving plate B512, and with the fitting design of the clamping pressure plate 5111, the conductive clamping plate 5121 and the pen tip body 100, it ensures that there is no deviation during pen tip welding; the ejector pin 523 achieves vertical lifting and positioning of the iridium tip through the high-precision cooperation of the slide bar B539 and the lower welding fixing plate 537, while the vent pipe 54 introduces protective gas to isolate air and prevent welding oxidation.
[0054] Using the recognition camera 61 in conjunction with the image processing system in the display controller 11, non-contact online inspection of the soldered pen tip is performed. The system can automatically identify parameters such as the positional deviation of the iridium particle, the welding area, and the surface flatness. This not only eliminates the problems of missed detection and false detection caused by fatigue and strong subjectivity in manual inspection, but also provides real-time data feedback.
[0055] By setting up a defective bin 7 and a feeding component 8, and in conjunction with visual inspection results, qualified products and defective products can be automatically separated. Qualified products slide into the finished product box 81 through the feeding chute 82, while defective products automatically fall into the defective bin 7. No manual sorting is required, which further reduces labor costs.
[0056] By setting up the pen tip misalignment mechanism 3, the pen tip misalignment mechanism 3 achieves the separation and precise positioning of pen tips one by one through the cooperation of the push plate 32 and the slot 33, which solves the problem of material accumulation caused by continuous material discharge from the pen tip vibrating plate 2, and ensures the correct posture of the pen tip at a specific work station, thus providing a guarantee for the stable clamping of the subsequent electric clamp 44.
[0057] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.
Claims
1. An integrated device for iridium tip welding and post-weld visual online inspection, characterized in that, include: The base (1) is equipped with a chassis (12); The pen tip shifting mechanism (4) is located above the housing (12) and is used to clamp and shift the pen tip body (100); The welding mechanism (5) includes an upper welding assembly (51) and a lower welding assembly (52); the upper welding assembly (51) is used to carry and clamp and release the pen tip body (100) transmitted by the pen tip shifting mechanism (4); the lower welding assembly (52) includes an iridium cartridge (521), which is fixedly installed in the chassis (12); a pin (523) is provided inside the iridium cartridge (521); in the welding state, the pen tip body (100) clamped by the upper welding assembly (51) is in contact with the iridium particles inside the iridium cartridge (521) of the lower welding assembly (52); Power-on / off assembly (9), located on top of chassis (12), is used to control the power-on / off of spot iridium welding resistance welding; The drive assembly (10) is used to drive the pen tip shifting mechanism (4) to perform vertical movement, the upper welding assembly (51) to perform clamping action, the ejector pin (523) to perform vertical movement, and to control the power supply assembly (9) to be powered on.
2. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, The upper welding assembly (51) includes: A dovetail mounting bracket (513) is installed on the top of the chassis (12); The conductive moving plate B (512) is slidably disposed on the dovetail fixing seat (513) via the slide groove (5131). The conductive moving plate B (512) is provided with a conductive clamping plate (5121) on the side facing the pen tip shifting mechanism (4). The conductive clamping plate (5121) is provided with a groove for accommodating the pen tip body (100). The pen tip pressing front plate (511) is correspondingly arranged with the conductive moving plate B (512) and can open and close relative to the conductive moving plate B (512); the pen tip pressing front plate (5111) is correspondingly arranged with the conductive clamping plate (5121) and the clamping pressure plate (5111); in the welding state, the conductive clamping plate (5121) and the clamping pressure plate (5111) are used together to fix the pen tip body (100). The pen tip front plate (511) is driven by the drive assembly (10) to move the clamping pressure plate (5111) closer to or away from the conductive clamping plate (5121) to perform clamping and releasing actions on the pen tip body (100).
3. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 2, characterized in that, Also includes: The pen tip back plate (5141) and the pen tip front plate (511) are located at opposite ends of the dovetail fixing seat (513); Slide rod A (514) is slidably disposed on both sides of the dovetail fixing seat (513); the two ends of slide rod A (514) are respectively fixedly connected to the pen tip back plate (5141) and the pen tip front plate (511); a spring A (515) is sleeved on the outer side of slide rod A (514) between the pen tip back plate (5141) and the dovetail fixing seat (513). The pen tip back plate (5141) is moved along the slide bar A (514) by the drive assembly (10) to provide the driving force for the pen tip back plate (5141) and the pen tip front plate (511) to clamp and release the pen tip body.
4. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 3, characterized in that, Also includes: The conductive moving plate B adjustment assembly (5122) is connected to the conductive moving plate B (512). The conductive moving plate B adjustment assembly (5122) includes an adjustment screw and a guide L adjustment block; the guide L adjustment block is fixedly connected to the conductive moving plate B (512).
5. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 2, characterized in that, Also includes: Tracheal stent, connected to the conductive movable plate B (512); A vent pipe (54) is connected to a vent pipe bracket; the vent pipe (54) is connected to an external inert gas source; a gas outlet is provided on the vent pipe (54), and the gas outlet is correspondingly provided with a conductive clamping plate (5121); in the welding state, it is used to provide an inert environment for spot iridium welding.
6. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 2, characterized in that, It also includes a dovetail mounting base (522); The dovetail fixing base (522) is provided with a dovetail groove, and the dovetail fixing seat (513) extends a protrusion on one side facing the dovetail groove. The dovetail fixing seat (513) is adjustablely connected to the dovetail fixing base (522) through the dovetail groove protrusion structure. The dovetail fixing base (522) is also provided with adjusting bolts for adjusting the position of the dovetail fixing base (513).
7. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, The lower welding assembly (52) also includes: The lower welding fixing plate (537) is set on one side of the chassis (12); The lower welding lifting plate (53) is slidably disposed on the lower welding fixing plate (537); a slider C (531) is fixedly disposed on the side of the lower welding lifting plate (537) facing the lower welding fixing plate (537); a slide rail B (532) is disposed on the lower welding fixing plate (537) and the slider C (531). The lower welding lifting plate (53) is used to drive the ejector pin (523) to move vertically.
8. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 7, characterized in that, Also includes: A conductive rod (524) is inserted through the lower welding lifting plate (53); it is correspondingly arranged with the ejector pin (523); in the welding state, the conductive rod (524) is in contact with the ejector pin (523); A slide bar B (539) is disposed on the lower welding fixing plate (537); a spring B (538) is sleeved on the slide bar B (539); the spring B (538) is located between the lower welding lifting plate (53) and the lower welding fixing plate (537); The lower welding lifting plate (53) is driven by the drive assembly (10) to move downward, compressing the spring B (538), and the lower welding lifting plate (53) is lifted upward by the elastic force of the spring B (538) to give the ejector pin (523) a driving force to lift. The inner side of the iridium granule box (521) is provided with a hemispherical groove (5211), and the ejector pin (523) is provided inside the hemispherical groove (5211); the top of the ejector pin (523) is provided with an iridium granule groove (5231).
9. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, The power on / off component (9) includes: Guide rod (91), the end of the guide rod (91) is provided with a triangular end, and the guide rod (91) is provided on the chassis (12) through the guide rod connecting assembly (92). The electrode holder (93) is disposed in the chassis (12) and located at the end of the guide rod (91) away from the drive assembly (10); Electrode rod A (94) and electrode rod B (95) are disposed on the electrode seat (93); the electrode rod A (94) and electrode rod B (95) are connected and disconnected by the drive assembly (10); the ejector pin (523) and electrode rod A (94) are electrically connected to the positive and negative terminals of the external power supply respectively; the electrode rod B (95) is connected to the upper welding assembly (51). The guide rod (91) is driven by the drive assembly (10) to move the electrode rod A (94) away from the electrode rod B (95) in order to control the on / off state of the resistance welding circuit.
10. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 9, characterized in that, The guide rod connection assembly (92) includes a guide block disposed in the chassis (12) and a guide pressure plate; a guide channel for the movement of the guide rod (91) is formed between the guide block and the guide pressure plate.
11. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 3, characterized in that, The drive assembly (10) includes a drive motor (101), a drive column (102), and a drive cam assembly; the drive column (102) is disposed in the chassis (12) and connected to the drive motor (101); the drive cam assembly includes: The upper and lower cams (103) are provided corresponding to the pen tip shifting mechanism (4), and the upper and lower cams (103) have convex surfaces on both sides; used to drive the pen tip shifting mechanism (4) to move vertically; The clamping cam (104) is set in correspondence with the upper welding assembly (51), and the upper welding assembly (51) is driven to clamp and release the pen tip body (100) through the clamping cam lever (517); A lifting cam (105) is provided corresponding to the lower welding assembly (52); it is used to drive the lower welding assembly (52) to move vertically. The energized cam (106) is used to control the power supply to and from the welding circuit.
12. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 11, characterized in that, Also includes: The cam lever base (516) is fixedly mounted on the chassis (12) and located below the dovetail fixed base (522); The clamping cam lever (517) is connected at one end to the pen tip back plate (5141) and at the other end to a roller corresponding to the clamping cam (104); the clamping cam lever (517) is rotatably connected to the cam lever base (516) at a preset position in the middle. The lifting cam lever (534) has one end corresponding to the lower welding component (52) and the other end is provided with a roller; the lifting cam lever (534) is also rotatably connected to the middle preset position of the lifting cam lever (534); the lifting cam lever connecting seat (536) is fixedly installed on the chassis (12).
13. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, Also includes: The pen tip vibrating plate (2) is set on the base (1) and located on one side of the casing (12). It is used to automatically provide the pen tip body (100) to be iridium and to perform preliminary positioning of the pen tip body (100). A pen tip misalignment mechanism (3) is set on the base (1) for misalignment separation of the pen tip body (100); a feeding groove (21) is also provided between the pen tip misalignment mechanism (3) and the pen tip vibrating plate (2).
14. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 13, characterized in that, The pen tip misalignment mechanism (3) includes: The drive component A (31) is fixedly mounted on the top of the base (1) by means of a staggered upright plate (34); the staggered upright plate (34) has a slot (33) on the side closest to it. The push plate (32) is located at the output end of the drive component A (31) and is slidably located on the inner side of the misaligned upright plate (34); the push plate (32) has a pen tip groove (321) on the side near the pen tip vibrating plate (2).
15. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, The pen tip shifting mechanism (4) also includes: The driving component B (41) has a slider A (42) fixedly installed at its driving end; the slider A (42) is slidably installed inside the slide rail A (43); the slide rail A (43) is driven by the driving component (10) and can move vertically. An electric clamp (44) is located on the side of slider A (42) near the welding mechanism (5).
16. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 15, characterized in that, The bottom of the slide rail A (43) is fixedly provided with a slider B (431), the slider B (431) is slidably provided on the outside of the shift base (4311), the bottom of the slider B (431) is fixedly provided with an upper and lower cam lever (432), and a roller A (433) is rotatably provided on one side of the upper and lower cam lever (432); the roller A (433) is correspondingly provided with the drive assembly (10).
17. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, It also includes a feeding assembly (8) and a defective bucket (7); The feeding assembly (8) includes a finished product box (81), which is placed on the top of the machine base (1) on one side of the defective bucket (7). The top of the finished product box (81) is provided with a feeding chute (82), which is fixedly set at the output end of the electric push rod (83). The electric push rod (83) is fixedly set on the top of the machine box (12) through the electric push rod bracket (84).
18. The integrated device for iridium tip welding and post-weld visual online inspection according to claim 1, characterized in that, Also includes: The display controller (11) is located on the top of the base (1). The camera detection assembly (6) includes an identification camera (61), which is fixedly mounted on the top of the base (1) via a camera mount (62).