Production process of optical glass touch decoration panel

Abstract

The invention relates to the technical field of glass panels, in particular to an optical glass touch decoration panel production process which comprises the following steps: S1, weighing raw materials according to the following weight ratio; s2, uniformly mixing all the components, and then heating at the temperature of 700-900 DEG C for 1-2 hours to form a semi-fluid material; s3, enabling the semi-fluid material to pass through a dividing and weighing device to obtain a semi-fluid glass material with fixed mass; s4, die-casting forming is conducted on the semi-fluid glass material through a die-casting machine, then rapid cooling is conducted, and a finished product can be obtained.The semi-fluid glass material with the fixed mass is obtained through the dividing and weighing device, die-casting forming is conducted on the semi-fluid glass material with the fixed mass through the die-casting machine every time, and therefore the finished product with the appropriate size is obtained; subsequent operation does not need to be carried out on a die-cast product, production procedures are reduced, and production efficiency is improved.

Description

Technical Field

[0001] This invention relates to the field of glass panel technology, specifically to the manufacturing process of optical glass touch decorative panels. Background Technology

[0002] Traditional optical glass touch decorative panels are typically produced by melting and die-casting raw materials to obtain semi-finished panels. These semi-finished panels are then processed through cutting, polishing, and cleaning to obtain the finished product. This process cannot produce a finished product of the appropriate size in one go, which increases the number of steps and reduces production efficiency. Summary of the Invention

[0003] In view of the shortcomings of the existing technology and in order to overcome the defects of the existing technology, the purpose of this invention is to provide a manufacturing process for optical glass touch decorative panels, which solves the problem that it is not possible to die-cast a finished product of a suitable size in one go.

[0004] The technical solution is an optical glass touch decorative panel production process, including the following steps: S1: Weigh the raw materials according to the following weight ratio: silicon dioxide 60-80, disodium hydrogen phosphate 3-6, titanium dioxide 0.5-3, boron oxide 2-10, sodium oxalate 4-6, aluminum oxide 10-25, calcium carbonate 10-25, potassium nitrate 5-8. S2: Mix all components evenly, then heat at 700-900℃ for 1-2 hours to form a semi-fluid material; S3: The semi-fluid material is passed through a dividing and weighing device to obtain a fixed mass of semi-fluid glass material; S4: Semi-fluid glass material is die-cast using a die-casting machine, and then rapidly cooled to obtain the finished product.

[0005] Preferably, the dividing and weighing device includes a box with a fixed relative position, a material chamber is provided inside the box, and an inlet, an outlet, and an air pipe are provided in the material chamber. A sealing mechanism for closing the inlet is installed on the box, and a cutting mechanism for cutting the material flowing out of the outlet is installed on the box, forming a structure in which the cutting mechanism closes the outlet after the material is cut. The air pipe is connected to a negative pressure device. A multi-stage pushing mechanism for pushing the material out of the outlet is installed in the material chamber of the box, and a weighing mechanism for weighing the material is installed below the outlet of the box.

[0006] Preferably, the box body is provided with a funnel-shaped holding tube with a bidirectional opening. The top and bottom of the holding tube are fixedly connected to the box body. The holding tube and the top and bottom box structures form a material cavity. The upper part of the holding tube is a platform-shaped structure, and the lower part of the holding tube is a column-shaped structure. The small end of the platform-shaped structure is fixedly connected to the column-shaped structure.

[0007] Preferably, the container tube is made of a thermally conductive material, and a heating component is installed on the outer side of the container tube.

[0008] Preferably, the multi-stage pushing mechanism includes a first push rod, which is slidably connected to the box body, fixedly connected to the moving end of the first telescopic member, fixedly connected to the fixed end of the first telescopic member, and seamlessly contacting the inner surface of the columnar structure in the holding tube.

[0009] Preferably, the first push rod has an internal mounting cavity, and a sliding hole communicating with the mounting cavity is formed on the part of the first push rod adjacent to the discharge port. The first push rod is slidably connected to the second push rod through the sliding hole. The second push rod is fixedly connected to the moving end of the second telescopic member, and the fixed end of the second telescopic member is fixedly connected to the first push rod. The second telescopic member is located inside the mounting cavity.

[0010] Preferably, the sealing mechanism includes a cover plate, which is slidably connected to the box body. A third telescopic member is installed between the cover plate and the box body. A first sealing ring is installed between the box body and the cover plate, and the first sealing ring is sleeved over the feed inlet.

[0011] Preferably, the cutting mechanism includes a cutting plate, which is slidably connected to the box body. A fourth telescopic member is installed between the cutting plate and the box body. The surface size of the cutting plate that contacts the outer surface of the box body where the discharge port is located is larger than the diameter of the discharge port. A second sealing ring is installed between the box body and the cutting plate, and the second sealing ring is sleeved over the discharge port.

[0012] Preferably, the weighing mechanism includes a bidirectional open annular tube located directly below the discharge port. The bottom of the annular tube is rotatably connected to a first support plate and a second support plate, which cooperate to close the bottom opening of the annular tube. A fifth telescopic component is rotatably connected between the first support plate, the second support plate, and the annular tube. A first rod is installed on the annular tube, and the first rod and the second rod are snapped together. A gravity sensor is installed between the first rod and the second rod, and the first rod is installed at the bottom of the box.

[0013] This invention provides a manufacturing process for optical glass touch decorative panels, which has the following advantages compared with existing technologies: 1. By using a dividing weighing device, a fixed mass of semi-fluid glass material is obtained. The fixed mass of semi-fluid glass material is then die-cast into finished products of appropriate size using a die-casting machine. No further processing is required after die-casting, reducing production steps and improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional schematic diagram of the present invention.

[0015] Figure 2 This is a cross-sectional schematic diagram of the housing of the present invention.

[0016] Figure 3 This is a schematic diagram of the weighing mechanism of the present invention.

[0017] Figure 4 This is a schematic diagram of the cutting mechanism of the present invention.

[0018] In the diagram: 1. Box body, 2. Material chamber, 3. Inlet, 4. Outlet, 5. Air pipe, 6. Sealing mechanism, 6.1. Cover plate, 6.2. Third telescopic component, 7. Cutting mechanism, 7.1. Cutting plate, 7.2. Fourth telescopic component, 8. Multi-stage pushing mechanism, 8.1. First push rod, 8.2. Second push rod, 8.3. First telescopic component, 8.4. Second telescopic component, 9. Weighing mechanism, 9.1. Ring pipe, 9.2. First support plate, 9.3. Second support plate, 9.4. Fifth telescopic component, 9.6. First rod, 9.7. Second rod, 9.8. Gravity sensor installation position, 10. Container pipe, 11. Heating assembly. Detailed Implementation

[0019] The technical solutions of various embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0020] Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0021] The present invention will now be described in further detail with reference to specific embodiments and accompanying drawings.

[0022] Please see Figure 1-4 The present invention provides a technical solution: a manufacturing process for an optical glass touch decorative panel, comprising the following steps: S1: weighing raw materials according to the following weight ratio: silicon dioxide 65, disodium hydrogen phosphate 5, titanium dioxide 2, boron oxide 6, sodium oxalate 5, aluminum oxide 18, calcium carbonate 20, potassium nitrate 7. S2: Mix all components evenly, then heat to 800℃ for 1.6 hours to form a semi-fluid material; S3: The semi-fluid material is passed through a dividing and weighing device to obtain a fixed mass of semi-fluid glass material; S4: Semi-fluid glass material is die-cast using a die-casting machine, and then rapidly cooled to obtain the finished product.

[0023] Furthermore, the dividing weighing device includes a box 1 with a fixed relative position. The box 1 is mounted on the ground by a bracket, thus fixing the relative position of the box 1. A material chamber 2 is provided inside the box 1. The material chamber 2 is provided with an inlet 3, an outlet 4, and an air pipe 5. A sealing mechanism 6 for closing the inlet 3 is installed on the box 1. A cutting mechanism 7 for cutting the material flowing out of the outlet 4 is installed on the box 1, forming a structure where the cutting mechanism 7 closes the outlet 4 after the material is cut. The air pipe 5 is connected to a negative pressure device, such as a vacuum pump. A multi-stage pushing mechanism 8 for pushing the material out of the outlet 4 is installed in the material chamber 2 of the box 1. A multi-stage pushing mechanism 8 is installed below the outlet 4 of the box 1. The weighing mechanism 9, used for weighing materials, allows semi-fluid materials to enter the material chamber 2 through the inlet 3. A multi-stage pushing mechanism 8 then pushes the semi-fluid materials out of the material chamber 2 through the outlet 4. When the inlet 3 and outlet 4 are closed, a negative pressure device creates a negative pressure state in the material chamber 2, extracting the gas from the semi-fluid material. When materials such as semi-fluid materials flow out of the outlet 4, a fixed mass of semi-fluid glass material is obtained through the cooperation of the cutting mechanism 7 and the weighing mechanism 9. This fixed mass of semi-fluid glass material is then die-cast using a die-casting machine to obtain a finished product of suitable size. No further processing is required after die-casting, reducing production steps and improving production efficiency.

[0024] Furthermore, the container 1 is provided with a funnel-shaped holding tube 10 with a two-way opening inside. The top and bottom of the holding tube 10 are bonded and fixed to the container 1. The holding tube 10 and the top and bottom of the container 1 form a material cavity 2. The upper part of the holding tube 10 is a frustum-shaped structure, such as a truncated cone, and the lower part of the holding tube 10 is a columnar structure, such as a cylinder. The small end of the frustum-shaped structure is fixedly connected to the columnar structure. The small end of the frustum-shaped structure and the columnar structure are an integral structure. Through the holding tube 10, the semi-fluid material falling into the material cavity 2 can easily fill the lower part of the holding tube 10.

[0025] Furthermore, the holding tube 10 is made of a suitable heat-conducting material such as 310S stainless steel, and a suitable heating component 11, such as an electric heating wire, is installed on the outside of the holding tube 10. The heating component 11 keeps the material in the material chamber 2 in a semi-fluid state.

[0026] Furthermore, the multi-stage pushing mechanism 8 includes a first push rod 8.1, which is slidably connected to the housing 1. The first push rod 8.1 is bolted to the moving end of the first telescopic member 8.3, and the fixed end of the first telescopic member 8.3 is bolted to the housing 1. The first push rod 8.1 is in seamless contact with the inner surface of the columnar structure in the holding tube 10. The first telescopic member 8.3 is a suitable component such as an electric telescopic rod. The first push rod 8.1 is pushed by the first telescopic member 8.3 to move the material inside the columnar structure.

[0027] Furthermore, an installation cavity is formed inside the first push rod 8.1, and a sliding hole communicating with the installation cavity is formed on the part of the first push rod 8.1 adjacent to the discharge port 4. The first push rod 8.1 is slidably connected to the second push rod 8.2 through the sliding hole. The second push rod 8.2 is bolted to the moving end of the second telescopic member 8.4, and the fixed end of the second telescopic member 8.4 is bolted to the first push rod 8.1. The second telescopic member 8.4 is located inside the installation cavity. The second telescopic member 8.4 is a suitable component such as an electric telescopic rod. An installation plate is bolted to the inside of the first push rod 8.1. The first push rod 8.1 is bolted to the first push rod 8.1 through the installation plate. The second telescopic member 8.4 causes the second push rod 8.2 to push the material inside the columnar structure to move. The first push rod 8.1 pushes more material per unit displacement, while the second push rod 8.2 pushes less material per unit displacement. Through the two-stage pushing, it is convenient for the discharge port 4 to discharge material of a suitable quality.

[0028] Furthermore, the sealing mechanism 6 includes a cover plate 6.1, which is slidably connected to the housing 1. The housing 1 has fixed slide rails welded to both sides of the cover plate 6.1, and the housing 1 is slidably connected to the cover plate 6.1 through the slide rails. A third telescopic member 6.2 is installed between the cover plate 6.1 and the housing 1. The fixed end of the third telescopic member 6.2 is bolted to the housing 1, and the moving end of the third telescopic member 6.2 is bolted to the cover plate 6.1. A first sealing ring is bonded between the housing 1 and the cover plate 6.1. The first sealing ring is sleeved on the feed inlet 3. The third telescopic member 6.2 is a suitable component such as an electric telescopic rod. Through the cooperation of the cover plate 6.1 and the first sealing ring, the feed inlet 3 is sealed.

[0029] Furthermore, the cutting mechanism 7 includes a cutting plate 7.1, which is slidably connected to the housing 1. The housing 1 has fixed slide rails welded to both sides of the cutting plate 7.1, and the housing 1 is slidably connected to the cutting plate 7.1 via the slide rails. A fourth telescopic member 7.2 is installed between the cutting plate 7.1 and the housing 1. The fixed end of the fourth telescopic member 7.2 is bolted to the housing 1, and the moving end of the fourth telescopic member 7.2 is bolted to the cutting plate 7.1. The fourth telescopic member 7.2 is a suitable component such as an electric telescopic rod. The surface dimension of the cutting plate 7.1 that contacts the outer surface of the housing 1 where the discharge port 4 is located is larger than the diameter of the discharge port 4. A second sealing ring is bonded and fixed between the housing 1 and the cutting plate 7.1. The second sealing ring is sleeved over the discharge port 4. After the cutting plate 7.1 cuts the material at the discharge port 4, the cutting plate 7.1 continues to move, causing the cutting plate 7.1 to close the discharge port 4, thus forming a structure where the cutting mechanism 7 closes the discharge port 4 after the material at the discharge port 4 is cut.

[0030] Furthermore, the weighing mechanism 9 includes a bidirectional open annular tube 9.1, located directly below the discharge port 4. The bottom of the annular tube 9.1 is rotatably connected to a first support plate 9.2 and a second support plate 9.3, which cooperate to close the bottom opening of the annular tube 9.1. A fifth telescopic member 9.4 is rotatably connected between the first support plate 9.2, the second support plate 9.3, and the annular tube 9.1. There are two fifth telescopic members 9.4; the fixed end of each fifth telescopic member 9.4 is rotatably connected to the annular tube 9.1, and the moving end of one fifth telescopic member 9.4 is rotatably connected to the first support plate 9.2. The movable end of 9.4 is rotatably connected to the second support plate 9.3. The first rod 9.6 is bolted to both sides of the annular tube 9.1. The first rod 9.6 and the second rod 9.7 are snapped together and fixed. A gravity sensor installation position 9.8 is set between the first rod 9.6 and the second rod 9.7. The first rod 9.6 is installed at the bottom of the box 1 by bolts. A gravity sensor is installed at the gravity sensor installation position 9.8 to measure the weight of the material falling onto the first support plate 9.2 and the second support plate 9.3. The rotation of the first support plate 9.2, the second support plate 9.3 and the annular tube 9.1 facilitates the removal of the material from the first support plate 9.2 and the second support plate 9.3.

[0031] In use, when the dividing weighing device is in operation, the inlet 3 is opened and the outlet 4 is closed, the material enters the material chamber 2, the inlet 3 is closed, the negative pressure device is opened to extract the gas from the material, then the negative pressure device is closed, the inlet 3 is opened, the first push rod 8.1 moves downward, and when the first push rod 8.1 contacts the columnar structure in the holding tube 10, the outlet 4 opens, the first push rod 8.1 continues to move downward a certain distance and stops, the cutting plate 7.1 cuts off the material at the outlet 4, and the cutting plate 7.1 retracts. According to the value obtained by the gravity sensor on the weighing mechanism 9, the second push rod 8.2 moves downward a certain distance, the cutting plate 7.1 cuts off the material at the outlet 4, and the cutting plate 7.1 retracts. The process of the second push rod 8.2 and the cutting plate 7.1 working together can be repeated multiple times so that the value of the gravity sensor reaches the predetermined value, thereby obtaining a fixed mass of semi-fluid glass material.

[0032] Example 2 Based on the first embodiment, the manufacturing process of the optical glass touch decorative panel includes the following steps: S1: Weigh the raw materials according to the following weight ratio: 60g silicon dioxide, 3g disodium hydrogen phosphate, 0.5g titanium dioxide, 2g boron oxide, 4g sodium oxalate, 10g aluminum oxide, 10g calcium carbonate, and 5g potassium nitrate. S2: Mix all components evenly, then heat at 900℃ for 1 hour to form a semi-fluid material; S3: The semi-fluid material is passed through a dividing and weighing device to obtain a fixed mass of semi-fluid glass material; S4: Semi-fluid glass material is die-cast using a die-casting machine, and then rapidly cooled to obtain the finished product.

[0033] Example 2 Based on the first embodiment, the manufacturing process of the optical glass touch decorative panel includes the following steps: S1: Weigh the raw materials according to the following weight ratio: silicon dioxide 80, disodium hydrogen phosphate 6, titanium dioxide 3, boron oxide 10, sodium oxalate 6, aluminum oxide 25, calcium carbonate 25, potassium nitrate 8. S2: Mix all components evenly, then heat at 700℃ for 2 hours to form a semi-fluid material; S3: The semi-fluid material is passed through a dividing and weighing device to obtain a fixed mass of semi-fluid glass material; S4: Semi-fluid glass material is die-cast using a die-casting machine, and then rapidly cooled to obtain the finished product.

[0034] The present invention has been described in detail above through specific embodiments and examples, but these are not intended to limit the invention. Many modifications and improvements can be made by those skilled in the art without departing from the principles of the invention, and these should also be considered within the scope of protection of the present invention.

Claims

1. A manufacturing process for optical glass touch decorative panels, characterized by: Includes the following steps: S1: Weigh the raw materials according to the following weight ratio: silicon dioxide 60-80, disodium hydrogen phosphate 3-6, titanium dioxide 0.5-3, boron oxide 2-10, sodium oxalate 4-6, aluminum oxide 10-25, calcium carbonate 10-25, potassium nitrate 5-8. S2: Mix all components evenly, then heat at 700-900℃ for 1-2 hours to form a semi-fluid material; S3: The semi-fluid material is passed through a dividing weighing device to obtain a fixed mass of semi-fluid glass material; S4: Semi-fluid glass material is die-cast using a die-casting machine, and then rapidly cooled to obtain the finished product.

2. The manufacturing process for the optical glass touch decorative panel according to claim 1, characterized in that: The dividing weighing device includes a box (1) with a fixed relative position. A material chamber (2) is provided inside the box (1). An inlet (3), an outlet (4), and an air pipe (5) are provided at the material chamber (2). A sealing mechanism (6) for closing the inlet (3) is installed on the box (1). A cutting mechanism (7) for cutting the material flowing out of the outlet (4) is installed on the box (1), forming a structure in which the cutting mechanism (7) closes the outlet (4) after the material at the outlet (4) is cut. The air pipe (5) is connected to a negative pressure device. A multi-stage pushing mechanism (8) for pushing the material out of the outlet (4) is installed at the material chamber (2) of the box (1). A weighing mechanism (9) for weighing the material is installed below the outlet (4) of the box (1).

3. The manufacturing process for the optical glass touch decorative panel according to claim 2, characterized in that: The box (1) is provided with a funnel-shaped container tube (10) with a two-way opening. The top and bottom of the container tube (10) are fixedly connected to the box (1). The container tube (10) and the top and bottom of the box (1) form a material cavity (2). The upper part of the container tube (10) is a platform-shaped structure, and the lower part of the container tube (10) is a column-shaped structure. The small end of the platform-shaped structure is fixedly connected to the column-shaped structure.

4. The manufacturing process for the optical glass touch decorative panel according to claim 3, characterized in that: The container tube (10) is made of thermally conductive material, and a heating component (11) is installed on the outside of the container tube (10).

5. The manufacturing process for the optical glass touch decorative panel according to claim 3, characterized in that: The multi-stage pushing mechanism (8) includes a first push rod (8.1), which is slidably connected to the box (1), and is fixedly connected to the moving end of the first telescopic member (8.3). The fixed end of the first telescopic member (8.3) is fixedly connected to the box (1), and the first push rod (8.1) is in seamless contact with the inner surface of the columnar structure in the holding tube (10).

6. The manufacturing process for the optical glass touch decorative panel according to claim 5, characterized in that: An installation cavity is formed inside the first push rod (8.1). A sliding hole communicating with the installation cavity is formed on the part of the first push rod (8.1) adjacent to the discharge port (4). The first push rod (8.1) is slidably connected to the second push rod (8.2) through the sliding hole. The second push rod (8.2) is fixedly connected to the moving end of the second telescopic member (8.4). The fixed end of the second telescopic member (8.4) is fixedly connected to the first push rod (8.1). The second telescopic member (8.4) is located inside the installation cavity.

7. The manufacturing process for the optical glass touch decorative panel according to claim 2, characterized in that: The sealing mechanism (6) includes a cover plate (6.1), which is slidably connected to the box body (1). A third telescopic member (6.2) is installed between the cover plate (6.1) and the box body (1). A first sealing ring is installed between the box body (1) and the cover plate (6.1), and the first sealing ring is sleeved on the feed inlet (3).

8. The manufacturing process for the optical glass touch decorative panel according to claim 2, characterized in that: The cutting mechanism (7) includes a cutting plate (7.1), which is slidably connected to the box (1). A fourth telescopic member (7.2) is installed between the cutting plate (7.1) and the box (1). The surface size of the cutting plate (7.1) that contacts the outer surface of the box (1) where the discharge port (4) is located is larger than the diameter of the discharge port (4). A second sealing ring is installed between the box (1) and the cutting plate (7.1), and the second sealing ring is sleeved over the discharge port (4).

9. The manufacturing process for the optical glass touch decorative panel according to claim 2, characterized in that: The weighing mechanism (9) includes a bidirectional open annular tube (9.1), which is located directly below the discharge port (4). The bottom of the annular tube (9.1) is rotatably connected to a first support plate (9.2) and a second support plate (9.3). The first support plate (9.2) and the second support plate (9.3) cooperate to close the bottom opening of the annular tube (9.1). The first support plate (9.2) and the second support plate (9.3) are rotatably connected to the annular tube (9.1) by a fifth telescopic member (9.4). A first rod (9.6) is installed on the annular tube (9.1). The first rod (9.6) and the second rod (9.7) are snapped together and fixed. A gravity sensor installation position (9.8) is set between the first rod (9.6) and the second rod (9.7). The first rod (9.6) is installed at the bottom of the box (1).

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