Integrated device for re-crushing and fusing turnip, rhizoma polygonati and fructus lycii oral liquid extract
By designing an integrated device for the re-crushing and fusion of extracts from turnip, polygonatum, and wolfberry oral liquid, the problems of large equipment footprint and pollution during transportation were solved, achieving efficient re-crushing and fusion, and improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SINO ITALIAN KYUSHU BIOTECHNOLOGY CO LTD
- Filing Date
- 2026-03-13
- Publication Date
- 2026-05-15
AI Technical Summary
The existing technology for producing extracts of turnip, polygonatum and wolfberry oral liquid has a large footprint and requires separate crushing and blending equipment, resulting in high production site costs and easy loss and contamination of the extract during transportation.
Design an integrated device for the re-crushing and fusion of extracts from turnip, polygonatum, and wolfberry oral liquid, including components such as a feeding box, a re-crushing box, a filtering box, and a fusion box. Through a drive mechanism, a circulation mechanism, and a stirring mechanism, the device achieves centralized feeding, re-crushing, filtering, and fusion of the extract in an integrated manner, avoiding equipment transfer and contamination.
It achieves efficient re-crushing and fusion of extracts, reduces equipment footprint costs, improves raw material utilization and product quality, and ensures the stability and purity of the production process.
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Figure CN122032679A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of oral liquid production equipment technology, specifically to an integrated device for the re-crushing and fusion of extracts from turnip, polygonatum, and wolfberry oral liquid. Background Technology
[0002] Turnip, Polygonatum, and wolfberry are all raw materials that are both food and medicine. Their extracts are rich in polysaccharides, antioxidants, and other nutrients, and are widely used in oral liquid preparations. In the production process of oral liquids, the extracts of the three raw materials must first be crushed to make the extracts uniform in particle size, and then fully mixed with excipients or solvents to ensure the taste of the oral liquid and the dissolution effect of the active ingredients.
[0003] Currently, the processing of extracts from turnip, polygonatum, and wolfberry oral liquid in existing technologies mostly adopts a step-by-step equipment. That is, the extract is first crushed by a crushing device, and then the crushed extract is transferred to a fusion device for mixing and fusion. This step-by-step processing method has the following problems: First, the equipment occupies a large area and requires separate crushing and fusion equipment, which increases the cost of production site; second, the extract is easily lost during the transfer process, and external pollution may be introduced during the transfer process, affecting product quality.
[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and provided an integrated device for crushing and fusing extracts of turnip, polygonatum and wolfberry oral liquid, in order to achieve a more practical purpose. Summary of the Invention
[0005] The purpose of this invention is to provide an integrated device for the re-crushing and fusion of extracts from turnip, polygonatum, and wolfberry, in order to solve the problems mentioned in the background art.
[0006] In view of the above problems, the technical solution proposed by the present invention is as follows: An integrated device for re-crushing and blending extracts of turnip, polygonatum, and wolfberry oral liquid includes a feeding box. A re-crushing box is installed at the bottom of the feeding box. A pair of crushing rollers are rotatably connected inside the re-crushing box. A drive mechanism for rotating the crushing rollers is installed on one side of the re-crushing box. A gear is installed at one end of each pair of crushing rollers, and the pair of crushing rollers are connected by gear transmission. A filter box is installed at the bottom of the re-crushing box. A slot is opened on one side of the filter box, and a filter screen is inserted inside the slot. A circulation port is opened at the bottom of one end face of the filter box, and a circulation mechanism is provided on one side of the circulation port. A guide hopper is installed at the bottom of the filter box. A blending box is installed at the bottom of the guide hopper. A stirring mechanism is provided inside the blending box. A discharge valve is installed at the bottom of the blending box, and a discharge pipe is installed at one end of the discharge valve. A liquid inlet pipe is installed at the top of the outer side of the blending box.
[0007] Furthermore, the drive mechanism includes a first retainer, one side of which is fixedly connected to one side of the crushing box, a first motor is mounted on one end face of the first retainer, and the output end of the first motor is connected to the other end of one of the crushing rollers.
[0008] The beneficial effect of adopting the above-mentioned further solution is that the first retainer of the drive mechanism is fixedly connected to one side of the re-crushing box, providing a stable mounting carrier for the first motor, ensuring that the motor is firmly installed and does not vibrate or shift during operation; the first motor at one end of the first retainer provides continuous and stable rotational power to one of the crushing rollers, ensuring efficient re-crushing operation.
[0009] Furthermore, the circulation mechanism includes a screw feeder, the input end of which is equipped with a feed hood, one end face of which is fixedly connected to one side of the circulation port, and the output end of which is equipped with a circulation inclined tube, one end of which penetrates the inside of the feed box.
[0010] The beneficial effects of adopting the above-mentioned further solution are that the screw feeder of the circulation mechanism provides stable conveying power for substandard raw materials, ensuring smooth return of large particles; the feed hood at the input end of the screw feeder is fixedly connected to one side of the circulation port, expanding the feeding range and preventing raw materials from accumulating and clogging at the circulation port; and the circulation inclined pipe at the output end of the screw feeder accurately guides the returned raw materials to the inside of the feed box, realizing the secondary crushing and circulation of the raw materials.
[0011] Furthermore, the stirring mechanism includes a stirring shaft, the top end of which is rotatably connected to the inner top end of the fusion box. Several stirring blades are fixedly installed on the outer side wall of the stirring shaft, and several fine holes are opened on the stirring blades. A second retainer is installed on one side of the guide hopper, and a second motor is installed on the top end of the second retainer. Both the output end of the second motor and the top end of the stirring shaft are fitted with sprockets, and a chain is fitted on the outer side of a pair of sprockets.
[0012] The beneficial effects of adopting the above-mentioned further solution are as follows: the stirring shaft of the stirring mechanism is rotatably connected to the top of the fusion box, providing a stable rotating carrier for the stirring blades and ensuring smooth stirring; several stirring blades fixedly installed on the outer wall of the stirring shaft fully agitate the extract and liquid during rotation, breaking up material clumps and improving the initial fusion effect; several fine holes opened on the stirring blades allow the material to pass through the holes during stirring, achieving secondary refinement, while promoting molecular-level fusion of the extract and liquid, further improving the fusion uniformity and ensuring the taste and quality of the oral liquid; the second retainer on one side of the feed hopper provides stable mounting support for the second motor, ensuring stable motor operation; the second motor at the top of the second retainer provides continuous rotational power to the stirring shaft, realizing automated stirring operation; the sprocket mounted on the output end of the second motor and the top of the stirring shaft, in conjunction with the outer chain, achieves efficient power transmission, ensuring precise rotation and stable speed of the stirring shaft.
[0013] Furthermore, guide plates are installed on both sides of the top of the inside of the feed box, and the guide plates are inclined.
[0014] The beneficial effect of adopting the above-mentioned further solution is that, through the guide plates on both sides of the top of the inside of the feed box, the inclined guide effect can accurately guide the raw materials in the feed box to the crushing roller inside the crushing box, thus avoiding the accumulation and residue of raw materials at the bottom of the feed box.
[0015] Furthermore, the filter screen is tilted, and a handle is installed on one side of the filter screen.
[0016] The beneficial effects of adopting the above-mentioned further solution are that by tilting the filter screen, the filtration contact area is increased, and the filtration speed of raw materials is accelerated by using gravity, avoiding the accumulation and clogging of raw materials on the filter screen and improving filtration efficiency; the handle on one side of the filter screen provides a convenient operating end for inserting, removing and taking out the filter screen, which facilitates quick cleaning or replacement of the filter screen, reduces maintenance difficulty, and improves the ease of use of the equipment.
[0017] Furthermore, a dust cover is installed at the top of the liquid inlet pipe.
[0018] The beneficial effect of adopting the above-mentioned further solution is that by sealing the inlet of the liquid inlet with the dust cover at the top of the inlet pipe, external dust and impurities are prevented from entering the fusion box through the inlet pipe, contaminating the extract and the fusion liquid, thus ensuring the purity of the oral liquid product.
[0019] Furthermore, the bottom of the fusion box is tapered.
[0020] The beneficial effect of adopting the above-mentioned further solution is that, by using the conical shape at the bottom of the fusion box, gravity is used to make the fused material converge at the bottom, which facilitates the complete discharge of the material through the discharge valve, reduces the residual waste of material at the bottom of the fusion box, and improves the utilization rate of raw materials.
[0021] Furthermore, support frames are installed at the four corners of the bottom of the feed hopper, and support seats are installed at the bottom of the support frames.
[0022] The beneficial effects of adopting the above-mentioned further solution are that the support frames at the four corners of the bottom of the feed hopper provide stable vertical support for the whole device, ensuring that the feeding box, re-crushing box, fusion box and other components are installed and positioned accurately and the force is evenly distributed; the support base at the bottom of the support frame increases the contact area between the device and the ground, improves the stability of the device placement, and avoids the device shifting or tilting due to vibration during the production process.
[0023] Compared with the prior art, the beneficial effects of this invention are as follows: The integrated device for re-crushing and fusing the extract of turnip, polygonatum, and wolfberry oral liquid provides a centralized feeding and temporary storage space for the extract raw materials through the feeding box, ensuring that the raw materials enter the subsequent re-crushing process in an orderly manner and avoiding waste. The re-crushing box at the bottom of the feeding box provides a sealed re-crushing space for the crushing rollers, preventing extract powder from splashing and polluting the environment, while ensuring stable re-crushing operation. A pair of crushing rollers rotatably connected inside the re-crushing box perform secondary re-crushing of the extract raw materials, refining the particle size and laying the foundation for the subsequent fusing process. The system is based on a drive mechanism on one side of the re-crushing box, which provides stable rotational power to the crushing rollers, ensuring continuous and efficient re-crushing operations. Gears at one end of each pair of crushing rollers enable synchronous reverse transmission, ensuring uniform re-crushing force and improving the re-crushing effect. A filter box at the bottom of the re-crushing box filters and screens the extracted material, intercepting large particles that do not meet the standards. A slot on one side of the filter box provides a convenient insertion and removal channel for the filter screen, facilitating cleaning and replacement. The filter screen inside the slot precisely screens extracts that meet the particle size requirements, ensuring subsequent fusion. Quality control is achieved through a circulation port at the bottom of one end of the filter box, providing a reflux channel for substandard raw materials. A circulation mechanism on one side of the circulation port returns large, substandard particles to the feed box for secondary crushing, improving raw material utilization. A guide hopper at the bottom of the filter box precisely guides the filtered, qualified extract to the fusion box, preventing raw material waste. The fusion box at the bottom of the guide hopper provides a sealed space for the fusion of the extract and liquid, ensuring thorough fusion and preventing contamination. An internal stirring mechanism within the fusion box thoroughly mixes the extract and liquid, enhancing fusion uniformity. Uniformity ensures the quality of oral liquid products; the discharge valve at the bottom of the fusion box controls the timing and rate of material discharge after fusion, adapting to the production rhythm; the discharge pipe at one end of the discharge valve accurately transports the fused material to subsequent processes, preventing material spillage; the liquid inlet pipe at the top of the outer side of the fusion box provides a convenient liquid addition channel for the fusion process, ensuring accurate liquid injection into the fusion box. This invention can effectively realize the integrated operation of centralized feeding, secondary crushing, precise screening, circulation reflux, efficient fusion, and orderly discharge of extracts from turnip, polygonatum, and wolfberry oral liquid, and has high practical value. Attached Figure Description
[0024] Figure 1 This is one of the three-dimensional structural schematic diagrams disclosed in the embodiments of the present invention; Figure 2 This is a second three-dimensional structural schematic diagram disclosed in an embodiment of the present invention; Figure 3 This is the third three-dimensional structural schematic diagram disclosed in the embodiment of the present invention; Figure 4 This is a three-dimensional structural schematic diagram disclosed in an embodiment of the present invention; Figure 5 As disclosed in the embodiments of the present invention Figure 4 A magnified schematic diagram of structure A in the middle.
[0025] In the diagram: 1. Feed box; 101. Guide plate; 2. Re-crushing box; 201. Crushing roller; 203. Gear; 3. Drive mechanism; 301. First retainer; 302. First motor; 4. Filter box; 401. Slot; 402. Filter screen; 403. Handle; 5. Circulation mechanism; 501. Screw feeder; 502. Feed hood; 503. Circulation inclined tube; 6. Guide hopper; 7. Fusion box; 701. Liquid inlet pipe; 702. Dust cover; 8. Stirring mechanism; 801. Stirring shaft; 802. Second retainer; 803. Second motor; 804. Sprocket; 805. Chain; 9. Discharge valve; 10. Discharge pipe; 11. Support frame; 12. Support base. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] Please see Figures 1-5This invention provides a technical solution: an integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry, comprising a feeding box 1, a re-crushing box 2 installed at the bottom of the feeding box 1, a pair of crushing rollers 201 rotatably connected inside the re-crushing box 2, a drive mechanism 3 for rotating the crushing rollers 201 installed on one side of the re-crushing box 2, gears 203 installed at one end of each pair of crushing rollers 201, the pair of crushing rollers 201 being connected by gears 203, a filter box 4 installed at the bottom of the re-crushing box 2, a slot 401 opened on one side of the filter box 4, a filter screen 402 inserted inside the slot 401, a circulation port opened at the bottom of one end face of the filter box 4, a circulation mechanism 5 installed on one side of the circulation port, and a guide hopper 6 installed at the bottom of the filter box 4. A fusion box 7 is installed at the bottom of the fusion box 7, and a stirring mechanism 8 is installed inside the fusion box 7. A discharge valve 9 is installed at the bottom of the fusion box 7, and a discharge pipe 10 is installed at one end of the discharge valve 9. An inlet pipe 701 is installed at the top of the outer side of the fusion box 7. The feeding box 1 provides a centralized feeding and temporary storage space for the extract raw materials, ensuring that the raw materials enter the subsequent re-crushing process in an orderly manner and avoiding the waste of raw materials. The re-crushing box 2 at the bottom of the feeding box 1 provides a closed re-crushing space for the crushing roller 201, preventing the extract powder from splashing and polluting the environment, while ensuring the stability of the re-crushing operation. The pair of crushing rollers 201 rotatably connected inside the re-crushing box 2 perform secondary re-crushing treatment on the extract raw materials, refining the particle size of the raw materials and laying the foundation for the subsequent fusion process. The driving mechanism on one side of the re-crushing box 2... 3. Provide stable rotational power for the crushing rollers 201 to ensure continuous and efficient re-crushing operation; through the gears 203 at one end of the pair of crushing rollers 201, synchronous reverse transmission of the two crushing rollers 201 is achieved, ensuring uniform re-crushing force and improving the re-crushing effect; through the filter box 4 at the bottom of the re-crushing box 2, the extract after re-crushing is filtered and screened to intercept large particles that do not meet the standards; through the slot 401 on one side of the filter box 4, a convenient insertion and removal channel is provided for the filter screen 402, facilitating the cleaning and replacement of the filter screen 402; through the filter screen 402 inside the slot 401, extracts that meet the particle size requirements are accurately screened to ensure the quality of subsequent fusion; through the circulation port at the bottom of one end face of the filter box 4, a circulation return channel is provided for raw materials that do not meet the standards; through the circulation port on one side The circulating mechanism 5 returns substandard large-particle raw materials to the feeding box 1 for secondary crushing, improving raw material utilization. The guide hopper 6 at the bottom of the filter box 4 precisely guides the filtered, qualified extract to the fusion box 7, avoiding raw material waste. The fusion box 7 at the bottom of the guide hopper 6 provides a sealed space for the fusion of the extract and liquid, ensuring thorough fusion and preventing contamination. The stirring mechanism 8 inside the fusion box 7 thoroughly stirs and mixes the extract and liquid, improving fusion uniformity and ensuring the quality of the oral liquid product. The discharge valve 9 at the bottom of the fusion box 7 controls the timing and rate of material discharge after fusion, adapting to the production rhythm. The discharge pipe 10 at one end of the discharge valve 9 precisely transports the fused material to subsequent processes, preventing material spillage.The liquid inlet pipe 701 at the top outer side of the fusion tank 7 provides a convenient liquid addition channel for the fusion process, ensuring accurate liquid injection into the fusion tank 7.
[0028] The drive mechanism 3 includes a first retainer 301, one side of which is fixedly connected to one side of the re-crushing box 2. A first motor 302 is mounted on one end face of the first retainer 301. The output end of the first motor 302 is connected to the other end of one of the crushing rollers 201. The first retainer 301 of the drive mechanism 3 is fixedly connected to one side of the re-crushing box 2, providing a stable mounting carrier for the first motor 302 and ensuring that the motor is firmly installed and does not vibrate or shift during operation. The first motor 302 on one end face of the first retainer 301 provides continuous and stable rotational power to one of the crushing rollers 201, ensuring efficient re-crushing operation.
[0029] The circulation mechanism 5 includes a screw feeder 501. A feed hood 502 is installed at the input end of the screw feeder 501, with one end face of the feed hood 502 fixedly connected to one side of the circulation port. A circulation inclined pipe 503 is installed at the output end of the screw feeder 501, with one end of the circulation inclined pipe 503 penetrating the inner side of the feed box 1. The screw feeder 501 of the circulation mechanism 5 provides stable conveying power for substandard raw materials, ensuring smooth return of large particles. The feed hood 502 at the input end of the screw feeder 501, fixedly connected to one side of the circulation port, expands the feeding range and prevents raw materials from accumulating and clogging at the circulation port. The circulation inclined pipe 503 at the output end of the screw feeder 501 precisely guides the returned raw materials to the inner side of the feed box 1, achieving secondary crushing and circulation of the raw materials.
[0030] The stirring mechanism 8 includes a stirring shaft 801, the top of which is rotatably connected to the inner top of the fusion box 7. Several stirring blades are fixedly mounted on the outer wall of the stirring shaft 801, and the stirring blades have several fine holes. A second retainer 802 is mounted on one side of the feed hopper 6, and a second motor 803 is mounted on the top of the second retainer 802. Both the output end of the second motor 803 and the top of the stirring shaft 801 are fitted with sprockets 804. A chain 805 is fitted on the outer side of a pair of sprockets 804. The stirring shaft 801 of the stirring mechanism 8 is rotatably connected to the inner top of the fusion box 7, providing a stable rotating carrier for the stirring blades and ensuring smooth stirring. The stirring blades fixedly mounted on the outer wall of the stirring shaft 801, when rotating, stir the extract and liquid. Thorough agitation breaks up material clumps and improves the initial fusion effect. Multiple fine holes on the stirring blades allow the material to pass through during agitation, achieving secondary refinement and promoting molecular-level fusion of the extract and liquid, further enhancing fusion uniformity and ensuring the taste and quality of the oral liquid. A second retainer 802 on one side of the feed hopper 6 provides stable mounting support for the second motor 803, ensuring stable motor operation. The second motor 803 at the top of the second retainer 802 provides continuous rotational power to the stirring shaft 801, automating the stirring operation. The sprocket 804 mounted on the output end of the second motor 803 and the top of the stirring shaft 801, along with the outer chain 805, achieves efficient power transmission, ensuring precise and stable rotation of the stirring shaft 801.
[0031] The feed box 1 has guide plates 101 installed on both sides of the top of the inside. The guide plates 101 are inclined. Through the guide plates 101 on both sides of the top of the inside of the feed box 1, the raw materials in the feed box 1 are accurately guided to the crushing roller 201 inside the crushing box 2 by the guiding effect of the inclined style, so as to avoid the raw materials accumulating and remaining at the bottom of the feed box 1.
[0032] The filter screen 402 is tilted, and a handle 403 is installed on one side of the filter screen 402. The tilting of the filter screen 402 increases the filtration contact area and utilizes gravity to accelerate the filtration speed of the raw materials, preventing the raw materials from accumulating and clogging on the filter screen 402, thus improving filtration efficiency. The handle 403 on one side of the filter screen 402 provides a convenient operating end for inserting, removing, and taking out the filter screen 402, facilitating quick cleaning or replacement of the filter screen 402, reducing maintenance difficulty, and improving the ease of use of the equipment.
[0033] The top of the liquid inlet pipe 701 is equipped with a dust cover 702. The dust cover 702 at the top of the liquid inlet pipe 701 seals the opening of the liquid inlet pipe 701, preventing external dust and impurities from entering the fusion box 7 through the liquid inlet pipe 701 and contaminating the extract and fusion liquid, thus ensuring the purity of the oral liquid product.
[0034] The bottom of the fusion box 7 is conical. The conical shape at the bottom of the fusion box 7 allows the fused material to converge towards the bottom using gravity, making it easier for the material to be completely discharged through the discharge valve 9. This reduces material residue and waste at the bottom of the fusion box 7 and improves the utilization rate of raw materials.
[0035] The bottom corners of the feed hopper 6 are equipped with support frames 11, and the bottom of the support frames 11 are equipped with support seats 12. The support frames 11 at the bottom corners of the feed hopper 6 provide stable vertical support for the whole device, ensuring that the feed box 1, crushing box 2, fusion box 7 and other components are accurately positioned and evenly stressed. The support seats 12 at the bottom of the support frames 11 increase the contact area between the device and the ground, improve the stability of the device, and prevent the device from shifting or tilting due to vibration during production.
[0036] Specifically, the working principle of this integrated device for the re-crushing and fusion of rutabaga, polygonatum, and wolfberry oral liquid extracts is as follows: First, the feeding stage. The operator puts the raw material of the extract from turnip, polygonatum, and wolfberry oral liquid into the feeding box 1. The guide plates 101 on both sides of the top of the feeding box 1, using their inclined design, precisely guide the raw material to the re-crushing box 2 at the bottom of the feeding box 1, preventing the raw material from accumulating and remaining at the bottom of the feeding box 1, and ensuring that the raw material enters the re-crushing process in an orderly manner. During this process, the feeding box 1 provides centralized feeding and temporary storage space for the extract raw material, ensuring a continuous and stable supply of raw materials for subsequent processes.
[0037] Secondly, the re-crushing stage. The drive mechanism 3 on one side of the re-crushing box 2 is activated. The first retainer 301 in the drive mechanism 3 provides a stable mounting carrier for the first motor 302, ensuring that the first motor 302 operates without vibration or displacement. After the first motor 302 starts, it outputs rotational power, driving one of the connected crushing rollers 201 to rotate. Since each pair of crushing rollers 201 is equipped with a gear 203 at one end, and the two crushing rollers 201 are connected by the gear 203, the two crushing rollers 201 achieve synchronous counter-rotation under the meshing action of the gear 203. The re-crushing box 2 provides a sealed re-crushing space for the pair of crushing rollers 201, preventing extract powder from splashing and polluting the environment. The synchronously counter-rotating crushing rollers 201 perform secondary re-crushing treatment on the raw materials falling from the feed box 1, refining the raw material particles and laying the particle size foundation for subsequent fusion processes.
[0038] Next, the filtration and recirculation stage. The re-crushed extract raw material falls from the bottom of the re-crushing box 2 into the filter box 4. The inclined filter screen 402 in the filter box 4 filters and screens the re-crushed raw material. The inclined filter screen 402 can increase the filtration contact area and accelerate the filtration speed of the raw material by utilizing gravity, thus avoiding the accumulation and clogging of the raw material on the filter screen 402. The filter screen 402 precisely intercepts large particles that do not meet the particle size requirements, while qualified extracts that meet the particle size requirements fall through the filter screen 402 into the guide hopper 6 at the bottom of the filter box 4. Large particles that do not meet the requirements are collected by gravity to the circulation port at the bottom of one end of the filter box 4. The circulation mechanism 5 on one side of the circulation port is activated. The feed hood 502 in the circulation mechanism 5 is fixedly connected to one side of the circulation port, expanding the feeding range and preventing material accumulation and blockage at the circulation port. The screw feeder 501 provides stable conveying power for the non-compliant material, transporting the large particles through the circulation inclined pipe 503 at the output end to the feed box 1, achieving secondary crushing and circulation of the non-compliant material, significantly improving material utilization. Furthermore, the slot 401 on one side of the filter box 4 provides a convenient insertion and removal channel for the filter screen 402. Operators can quickly insert, remove, and take out the filter screen 402 through the handle 403 on one side of the filter screen 402, facilitating cleaning and replacement of the filter screen 402 and reducing equipment maintenance difficulty.
[0039] Next, the fusion stage. The qualified extract, filtered through screen 402, is precisely guided to the fusion box 7 via hopper 6. Hopper 6 effectively avoids raw material residue and waste, ensuring that all qualified raw materials enter the fusion box 7. The operator opens the dust cover 702 at the top of the liquid inlet pipe 701 on the outside of the fusion box 7, and injects an appropriate amount of fusion liquid into the fusion box 7 through the liquid inlet pipe 701. After injection, the dust cover 702 is closed to prevent external dust and impurities from entering the fusion box 7 through the liquid inlet pipe 701 and contaminating the materials, thus ensuring the purity of the oral liquid product. Then, the stirring mechanism 8 is started. The second retainer 802 in the stirring mechanism 8 provides stable mounting support for the second motor 803. After starting, the second motor 803 outputs rotational power, which is efficiently transmitted through its output end to the sprocket 804 mounted on the top of the stirring shaft 801 and the chain 805 on the outside, driving the stirring shaft 801 to rotate stably. Several stirring blades fixedly installed on the outer wall of the stirring shaft 801 thoroughly agitate the extract and liquid within the fusion chamber 7 during rotation, breaking up material clumps and improving the initial fusion effect. Simultaneously, several fine holes on the stirring blades allow the material to pass through the holes during agitation, achieving secondary refinement and promoting molecular-level fusion of the extract and liquid, further enhancing the fusion uniformity. The fusion chamber 7 provides a sealed space for the fusion of the extract and liquid, ensuring thorough fusion and preventing contamination. Its conical bottom shape utilizes gravity to draw the fused material towards the bottom, facilitating subsequent discharge.
[0040] Finally, the discharge stage. Once the materials in the fusion box 7 have reached the preset fusion requirements, the operator opens the discharge valve 9 at the bottom of the fusion box 7. The discharge valve 9 controls the timing and rate of material discharge after fusion, adapting to the subsequent production rhythm. The fused material is precisely conveyed to the subsequent process via the discharge pipe 10 at one end of the discharge valve 9, preventing material spillage. This invention effectively achieves integrated operation of centralized feeding, secondary crushing, precise screening, circulating reflux, efficient fusion, and orderly discharge of extracts from turnip, polygonatum, and wolfberry oral liquid, possessing high practical value.
Claims
1. An integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry, characterized in that, The system includes a feed box (1), a secondary crushing box (2) installed at the bottom of the feed box (1), a pair of crushing rollers (201) rotatably connected inside the secondary crushing box (2), a drive mechanism (3) for rotating the crushing rollers (201) installed on one side of the secondary crushing box (2), a gear (203) installed at one end of each pair of crushing rollers (201), and the pair of crushing rollers (201) are connected by gear (203) transmission. A filter box (4) is installed at the bottom of the secondary crushing box (2), and a slot (401) is provided on one side of the filter box (4). A filter screen (402) is inserted inside the tank (401). A circulation port is opened at the bottom of one end face of the filter box (4). A circulation mechanism (5) is provided on one side of the circulation port. A guide hopper (6) is installed at the bottom of the filter box (4). A fusion box (7) is installed at the bottom of the guide hopper (6). A stirring mechanism (8) is provided inside the fusion box (7). A discharge valve (9) is installed at the bottom of the fusion box (7). A discharge pipe (10) is installed at one end of the discharge valve (9). An inlet pipe (701) is installed at the top of the outer side of the fusion box (7).
2. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, is characterized in that... The drive mechanism (3) includes a first retainer (301), one side of the first retainer (301) is fixedly connected to one side of the crushing box (2), a first motor (302) is mounted on one end face of the first retainer (301), and the output end of the first motor (302) is connected to the other end of one of the crushing rollers (201).
3. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, is characterized in that... The circulation mechanism (5) includes a screw feeder (501), the input end of which is equipped with a feed hood (502), one end face of which is fixedly connected to one side of the circulation port, and the output end of which is equipped with a circulation inclined tube (503), one end of which penetrates the inside of the feed box (1).
4. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, characterized in that, The stirring mechanism (8) includes a stirring shaft (801), the top end of the stirring shaft (801) is rotatably connected to the inner top end of the fusion box (7), a number of stirring blades are fixedly installed on the outer side wall of the stirring shaft (801), and a number of fine holes are opened on the stirring blades. A second retainer (802) is installed on one side of the guide hopper (6), and a second motor (803) is installed on the top end of the second retainer (802). A sprocket (804) is fitted on both the output end of the second motor (803) and the top end of the stirring shaft (801), and a chain (805) is fitted on the outer side of a pair of sprockets (804).
5. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, characterized in that, The feed box (1) has guide plates (101) installed on both sides of the top of the inside, and the guide plates (101) are inclined.
6. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, characterized in that, The filter screen (402) is inclined, and a handle (403) is installed on one side of the filter screen (402).
7. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, characterized in that, The top of the liquid inlet pipe (701) is fitted with a dust cover (702).
8. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, characterized in that, The bottom of the fusion box (7) is conical.
9. The integrated device for re-crushing and fusing extracts of turnip, polygonatum, and wolfberry as described in claim 1, characterized in that, The bottom corners of the feed hopper (6) are each equipped with a support frame (11), and the bottom of the support frame (11) is equipped with a support base (12).