Melting water tank and cryoprecipitate preparation instrument
By using an independent melting box and an integral foam insulation layer, the problem of cold leakage in traditional cold precipitation melting tanks is solved, achieving better insulation of the melting tank and stability of the equipment, thus ensuring the safety of plasma preparation and the long-term use of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- QINGDAO HAIER BIOMEDICAL TECH CO LTD
- Filing Date
- 2026-03-10
- Publication Date
- 2026-05-19
AI Technical Summary
Traditional cold sedimentation melting tanks have complex external structures and pipelines, making it difficult to ensure that every local area can be tightly insulated. This leads to cold leakage, condensation, and affects the cleanliness of the preparation environment and the operational stability of the equipment.
The design employs multiple independent melting boxes, water circuit components, and an integral foam insulation layer. The melting boxes and water circuit components are assembled and fixed by a bracket assembly, and a seamless insulation layer is formed using an integral foaming process to isolate cold energy transfer and prevent condensation.
It effectively isolates cold energy transfer, prevents condensation, ensures the cleanliness of the environment for cryoprecipitate preparation and the operational stability of the equipment, and improves the safety of plasma melting and the service life of the equipment.
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Figure CN122057104A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cold precipitation preparation equipment technology, such as a melting water tank and a cold precipitation preparation instrument. Background Technology
[0002] With the continuous advancement of clinical transfusion medicine and biological agent research and development technologies, cryoprecipitate, as a key medical resource for treating hemophilia, surgical hemorrhage, and other conditions, has become a focus of industry attention due to its environmental stability and safety during preparation. Cryoprecipitate preparation typically requires thawing fresh frozen plasma in a low-temperature, constant-temperature environment, which places extremely high demands on the temperature control precision and anti-condensation performance of the thawing tank.
[0003] In related technologies, the melting water tank of a cold precipitation preparation instrument usually adopts an integrated large water tank structure design, or uses a thermal insulation cotton covering structure for insulation.
[0004] In the process of implementing the embodiments of this disclosure, at least the following problems were found in the related art: In related technologies, commonly used cryoprecipitate melting tanks have complex external structures and piping, making it difficult to ensure tight insulation coverage in every area using traditional insulation cotton padding. In this low-temperature plasma melting environment, the coldness of the internal medium is rapidly transferred to the exterior through weak insulation points, resulting in severe condensation. Condensation not only compromises the cleanliness of the preparation environment but also easily leads to mold growth or equipment corrosion, seriously affecting the safety of plasma preparation and the operational stability of the equipment.
[0005] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this application, and therefore may include information that does not constitute prior art known to those skilled in the art. Summary of the Invention
[0006] To provide a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. This summary is not a general commentary, nor is it intended to identify key / important components or describe the scope of protection of these embodiments, but rather serves as a prelude to the detailed description that follows.
[0007] This disclosure provides a melting water tank and a cold precipitation preparation apparatus, which can prevent the coldness of the medium inside the melting water tank from being transferred outward, thereby avoiding condensation.
[0008] This disclosure provides a melting tank comprising: multiple melting boxes, multiple water circuit assemblies, a support assembly, and an insulation layer. The multiple melting boxes are arranged side-by-side and are independent of each other. Each melting box includes a receiving cavity for accommodating plasma bags; wherein a receiving gap is provided between the side-by-side melting boxes; multiple water circuit assemblies are arranged corresponding to the multiple melting boxes, each water circuit assembly including a pipe communicating with the receiving cavity, and at least partially disposed within the receiving gap; the support assembly is used to assemble and fix the multiple melting boxes and water circuit assemblies into a melting device; the insulation layer is formed using an integral foaming process, and the insulation layer is used to cover at least a portion of the outer surface of the melting device and fill the receiving gap between the multiple melting boxes to isolate cold energy transfer and inhibit condensation on the outer surface.
[0009] In some embodiments, the water circuit assembly includes an inlet pipe, a return pipe, and an overflow pipe. The inlet pipe is used to deliver the melting medium into the accommodating cavity; the return pipe is connected to the bottom of the accommodating cavity; and the overflow pipe is connected to the upper part of the accommodating cavity.
[0010] In some embodiments, a seal is provided at the connection between the inlet pipe, the return pipe, the overflow pipe and the melting box, and the connection between the pipe and the melting box is fixed by welding.
[0011] In some embodiments, the melting box includes a spacer support plate. The spacer support plate is configured as a sidewall of the melting box and connected to a support assembly; wherein the spacer support plates of adjacent melting boxes define a receiving gap between the adjacent melting boxes.
[0012] In some embodiments, the support assembly includes a fixed support and a foamed base plate. The fixed support is disposed around the periphery of the melting device and is fixedly connected to a spacer support plate; the foamed base plate is disposed at the bottom of the melting device; wherein the fixed support and the foamed base plate are sealed together to form a frame structure surrounding the outside of the melting device.
[0013] In some embodiments, the support assembly further includes a connecting plate. The connecting plate is fixedly connected to a plurality of melting boxes and to a fixed support, and the connection position of the connecting plate to the melting box is close to the opening of the melting box.
[0014] In some embodiments, the fixed bracket and the spacer support plate are connected by welding; the fixed bracket and the foam base plate are connected by welding; the fixed bracket and the connecting patch plate are connected by welding.
[0015] In some embodiments, the support assembly further includes a fixing plate. The fixing plate is fixedly connected to the foamed base plate for securing the melting water tank.
[0016] In some embodiments, the water circuit assembly further includes a quick-connect fitting. The quick-connect fitting is located at the end of the pipe away from the melting box, and extends through the insulation layer to the outside of the melting water tank, so as to achieve quick connection and sealed coupling between the pipe and the external water circulation system.
[0017] This disclosure also provides a cold precipitation preparation apparatus including: the melting water tank described above.
[0018] The melting water tank and cold precipitation preparation apparatus provided in this disclosure can achieve the following technical effects: This disclosure provides a melting tank comprising: multiple melting boxes, multiple water circuit components, a support assembly, and an insulation layer. The multiple melting boxes are arranged side-by-side and are independent of each other. Each melting box includes a receiving cavity for accommodating plasma bags; wherein a receiving gap is provided between the side-by-side melting boxes; multiple water circuit components are arranged corresponding to the multiple melting boxes, each water circuit component including a pipe communicating with the receiving cavity, and at least partially arranged within the receiving gap; the support assembly is used to assemble and fix the multiple melting boxes and water circuit components into a melting device; the insulation layer is formed using an integral foaming process, and the insulation layer is used to cover at least a portion of the outer surface of the melting device and fill the receiving gaps between the multiple melting boxes to isolate cold transfer and inhibit condensation on the outer surface. Thus, by pre-assembling and fixing multiple independent melting boxes and corresponding water circuit components using a support, a seamless insulation layer is subsequently formed in the gaps between the boxes and on the outer surface of the device using an integral foaming process. This design, by completely filling the gaps between the melting chambers with foamed material, creates a sealed and continuous insulated space, thus solving the problem of localized insulation failure caused by incomplete coverage in traditional insulation cotton patch structures. This integrated foamed shell effectively isolates the internal low-temperature medium from transferring cold energy outward, ensuring that condensation does not occur on the outer surface of the device due to heat exchange, and guaranteeing the cleanliness and safety of the cryoprecipitation preparation environment.
[0019] The above general description and the description below are exemplary and illustrative only and are not intended to limit this application. Attached Figure Description
[0020] One or more embodiments are illustrated by way of example with reference to the accompanying drawings. These illustrations and drawings do not constitute a limitation on the embodiments. Elements having the same reference numerals in the drawings are shown as similar elements. The drawings are not to be scaled. And wherein: Figure 1 This is a schematic diagram of the structure of a melting water tank provided in an embodiment of this disclosure; Figure 2 This is a cross-sectional view of a melting water tank provided in an embodiment of this disclosure; Figure 3 This is a schematic diagram of the structure of a melting box provided in an embodiment of this disclosure; Figure 4 This is a schematic diagram of the structure of a melting box and water channel assembly provided in an embodiment of this disclosure; Figure 5 This is a schematic diagram of another melting water tank provided in an embodiment of this disclosure; Figure 6 This is a schematic diagram of the structure of a support assembly provided in an embodiment of this disclosure.
[0021] Figure label: 10: Melting box; 101: Receiving gap; 11: Receiving cavity; 12: Spacer support plate; 20: Water system components; 201: Piping; 21: Inlet pipe; 22: Return pipe; 23: Overflow pipe; 24: Quick-connect fitting; 30: Support assembly; 31: Fixed support; 32: Foamed base plate; 33: Connecting patch plate; 331: Clearance notch; 34: Fixing plate; 40: Insulation layer. Detailed Implementation
[0022] To provide a more detailed understanding of the features and technical content of the embodiments of this disclosure, the implementation of the embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. The accompanying drawings are for illustrative purposes only and are not intended to limit the embodiments of this disclosure. In the following technical description, for ease of explanation, several details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be implemented without these details. In other cases, well-known structures and devices may be simplified in their depiction to simplify the drawings.
[0023] The terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this disclosure are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this disclosure described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion.
[0024] In this disclosure, the terms "upper," "lower," "inner," "middle," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of the embodiments of this disclosure and their implementations, and are not intended to limit the indicated devices, elements, or components to having a specific orientation, or to require them to be constructed and operated in a specific orientation. Furthermore, some of the aforementioned terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may in some cases indicate a dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in the embodiments of this disclosure according to the specific circumstances.
[0025] Furthermore, the terms "set up," "connect," and "fix" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this disclosure according to the specific circumstances.
[0026] Unless otherwise stated, the term "multiple" means two or more.
[0027] In this embodiment of the disclosure, the character " / " indicates that the objects before and after it are in an "or" relationship. For example, A / B means: A or B.
[0028] The term "and / or" describes an association between objects, indicating that three relationships can exist. For example, A and / or B means: A or B, or A and B.
[0029] It should be noted that, unless otherwise specified, the embodiments and features described in the present disclosure can be combined with each other.
[0030] like Figures 1 to 6 As shown, this embodiment of the present disclosure provides a melting water tank and a cold precipitation preparation apparatus, which can prevent the coldness of the medium inside the melting water tank from being transferred outward, thereby avoiding condensation.
[0031] like Figures 1 to 6As shown, this embodiment of the present disclosure provides a melting tank comprising: multiple melting boxes 10, multiple water circuit components 20, a support assembly 30, and an insulation layer 40. The multiple melting boxes 10 are arranged side-by-side and are independent of each other. Each melting box 10 includes a receiving cavity 11 for accommodating plasma bags; wherein, a receiving gap 101 is provided between the side-by-side melting boxes 10; multiple water circuit components 20 are provided corresponding to the multiple melting boxes 10, each water circuit component 20 including a pipe 201 communicating with the receiving cavity 11, and the pipe 201 is at least partially disposed within the receiving gap 101; the support assembly 30 is used to assemble and fix the multiple melting boxes 10 and the water circuit components 20 into a melting device; the insulation layer 40 is formed using an integral foaming process, and the insulation layer 40 is used to cover at least a portion of the outer surface of the melting device and fill the receiving gap 101 between the multiple melting boxes 10 to isolate cold energy transfer and inhibit condensation on the outer surface.
[0032] Specifically, multiple melting boxes 10 are arranged side by side in a horizontal direction. Each melting box 10 is independent and not connected to each other. Each melting box 10 has an upward-opening receiving cavity 11. The inner size of the receiving cavity 11 is adapted to the shape of the plasma bag to accommodate the plasma bag. A receiving gap 101 is reserved between two adjacent melting boxes 10, and the gap width is uniform. Multiple water circuit components 20 are arranged one-to-one with the multiple melting boxes 10. Each water circuit component 20 includes a pipe 201. One end of the pipe 201 is connected to the receiving cavity 11 of the corresponding melting box 10, and part of the pipe 201 is arranged in the receiving gap 101 between adjacent melting boxes 10 to make full use of the gap space and achieve a compact arrangement of the pipe 201. The support assembly 30 is assembled with all the melting boxes 10 and water circuit components 20 to integrate and fix the dispersed melting boxes 10 and water circuit components 20 into an integrated melting device, so that the components form a structurally linked whole. The insulation layer 40 is formed on the outside of the melting device using an integral foaming process. The formed insulation layer 40 covers the outer surface of the melting device and completely fills the accommodating gaps 101 between the multiple melting boxes 10. In this way, the independent melting boxes 10 isolate the melting environment of each plasma bag from each other, preventing the melting medium from flowing between different melting boxes 10. The integrally foamed insulation layer 40 is in direct contact with the melting device and pipeline 201, with no additional gaps, effectively preventing the cold energy of the low-temperature medium inside the melting device from being transferred outwards. This design solves the problem of cross-contamination of plasma bags due to leakage in traditional integral melting tanks, while avoiding the defects of loose adhesion and cold energy leakage in traditional insulation cotton application methods. It achieves effective cold energy isolation, inhibits the generation of condensation on the outer surface of the melting tank, and balances the safety of plasma melting with the stability of equipment operation.
[0033] In some embodiments, the water circuit assembly 20 includes: an inlet pipe 21, a return pipe 22, and an overflow pipe 23. The inlet pipe 21 is used to deliver the melting medium to the accommodating cavity 11; the return pipe 22 is connected to the bottom of the accommodating cavity 11; and the overflow pipe 23 is connected to the upper part of the accommodating cavity 11.
[0034] Specifically, the water circuit assembly 20's pipes 201 may include an inlet pipe 21, a return pipe 22, and an overflow pipe 23. The outlet of the inlet pipe 21 is connected to the receiving cavity 11 of the melting box 10, continuously supplying the low-temperature melting medium into the receiving cavity 11 to provide a constant-temperature medium for the water bath melting of the plasma bag. The inlet of the return pipe 22 is directly connected to the bottom of the receiving cavity 11, allowing the melting medium in the receiving cavity 11 to flow back from the bottom. The inlet of the overflow pipe 23 is connected to the upper part of the receiving cavity 11, and the height of the overflow pipe 23 matches the safe liquid filling height of the receiving cavity 11. In this way, the inlet pipe 21 and the return pipe 22 cooperate to form a circulating flow path for the melting medium, ensuring a uniform temperature of the melting medium in the receiving cavity 11 and avoiding localized temperature differences that could affect the plasma melting efficiency. Meanwhile, when the melting medium in the receiving cavity 11 is overfilled, the excess medium will naturally flow out from the overflow pipe 23 in the upper part of the receiving cavity 11, thus controlling the overflow of the medium. This design solves the problem that a single pipe 201 cannot achieve melting medium circulation and is prone to overfilling and overflow. Through the coordinated arrangement of the inlet pipe 21, return pipe 22 and overflow pipe 23, a closed and controllable water circulation system is formed, which improves the melting efficiency and uniformity of the plasma bag, while avoiding problems such as water accumulation around the equipment and additional loss of cold energy caused by melting medium overflow.
[0035] In some embodiments, a sealing element is provided at the connection between the water inlet pipe 21, the water return pipe 22, the overflow pipe 23 and the melting box 10, and the connection between the pipe 201 and the melting box 10 is fixed by welding.
[0036] Specifically, the sealing element is fitted into the connecting gap between each pipe 201 and the melting box 10, and the welding point is formed on the outer periphery of the connection between each pipe 201 and the melting box 10. The welding method creates a rigid connection between the pipe 201 and the melting box 10, ensuring the structural strength of the connection and preventing the pipe 201 from loosening and falling off during long-term use. The sealing element provides a secondary seal to the connecting gap after welding, eliminating gaps and preventing the melting medium from leaking from the connection. This design solves the problem of easy leakage and cold energy leakage from the connection between the pipe 201 and the melting box 10, achieving a leak-proof seal and structural stability at the connection, preventing cold energy loss and increased condensation due to medium leakage, and simultaneously improving the connection stability and service life of the water circuit assembly 20 and the melting box 10.
[0037] In some embodiments, the melting box 10 includes a spacer support plate 12. The spacer support plate 12 is configured as a sidewall of the melting box 10 and is connected to the support assembly 30; wherein the spacer support plates 12 of adjacent melting boxes 10 are used to define a receiving gap 101 between the adjacent melting boxes 10.
[0038] Specifically, the spacer support plate 12 serves as the outer wall of the melting box 10 and is directly connected to the support assembly 30. Each melting box 10 has a spacer support plate 12 on one or both sides. The spacer support plates 12 of adjacent melting boxes 10 are arranged opposite each other, and the two opposing spacer support plates 12 together define the accommodating gap 101 between the two adjacent melting boxes 10. The width of the accommodating gap 101 is determined by the thickness and installation position of the spacer support plate 12. This arrangement allows the structure of the melting box 10 and the definition of the accommodating gap 101 to form an integrated design, avoiding the structural complexity caused by additional partition components. Furthermore, the width of the accommodating gap 101 defined by the spacer support plate 12 is uniform, without any unevenness. This solves the problems of insufficient foaming material filling caused by the lack of a dedicated partition structure in the traditional melting box 10 and the uneven gaps between adjacent melting boxes 10. It achieves standardized definition of the gap 101, ensuring that the foaming material can uniformly fill the gap in the subsequent overall foaming process, so that the insulation layer 40 is formed completely, improving the effect of cold insulation and anti-condensation. At the same time, it simplifies the structural design and strengthens the structural strength of the melting box 10 itself.
[0039] In some embodiments, the support assembly 30 includes a fixed support 31 and a foamed base plate 32. The fixed support 31 is disposed around the periphery of the melting device and is fixedly connected to the spacer support plate 12; the foamed base plate 32 is disposed at the bottom of the melting device; wherein the fixed support 31 and the foamed base plate 32 are sealed together to form a frame structure surrounding the outside of the melting device.
[0040] Specifically, the fixing bracket 31 is arranged in a frame-like manner around the periphery of the melting device to achieve circumferential positioning of all melting boxes 10. The foaming base plate 32 is horizontally arranged at the bottom of the melting device and covers the bottom area of the melting device. The bottom edge of the fixing bracket 31 is sealed to the edge of the foaming base plate 32, and the two together form a frame structure that is closed on the outside and used to accommodate the melting boxes 10 and the water channel assembly 20 on the inside. The frame-like fixing bracket 31 achieves circumferential fixation of the melting device, and the foaming base plate 32 provides support for the bottom of the melting device. The sealed connection between the two forms a closed enclosure structure on the outside of the melting device, without any open gaps or openings. This arrangement solves the problem that a simple fixing structure alone cannot integrate the melting boxes 10 and the water channel assembly 20 into a stable whole and that the foaming material is prone to leakage from gaps during the foaming process. It forms an integrated closed frame structure, ensuring the overall structural stability of the melting device, preventing leakage of the foaming material during the foaming process, ensuring the molding integrity of the insulation layer 40, and providing a structural foundation for the smooth implementation of the overall foaming process.
[0041] In some embodiments, the support assembly 30 further includes a connecting plate 33. The connecting plate 33 is fixedly connected to a plurality of melting boxes 10 and to a fixed support 31, and the connection position of the connecting plate 33 to the melting box 10 is close to the opening of the melting box 10.
[0042] Specifically, the connecting plate 33 is a flat plate structure, and the connecting plate 33 has clearance notches 331 corresponding to the positions of the multiple melting boxes 10. The upper edges of the multiple melting boxes 10 pass through the multiple clearance notches 331 respectively, and are directly fixedly connected to the edges of the clearance notches 331. The outer edge of the connecting plate 33 is fixedly connected to the inner sidewall or edge of the fixing bracket 31, and the connection position of the connecting plate 33 to the melting box 10 is close to the upward opening of the melting box 10. It can be understood that the upward opening of the melting box 10 is a structurally weak area, which is prone to warping and deformation under stress. The connecting plate 33 provides lateral connection and fixation to the openings of the multiple melting boxes 10, limiting the warping deformation at the openings of the melting boxes 10, and further forming a rigid linkage between the melting boxes 10 and the fixing bracket 31, improving the flatness of the overall frame. This design solves the problem of weak structure at the opening of the melting box 10, which is prone to warping after long-term use, leading to cracking of the insulation layer 40 and leakage of cold energy. It strengthens the structural stability at the opening of the melting box 10, ensures the flatness of the overall frame of the melting device, and makes the insulation layer 40 fit seamlessly with the frame structure without cracking or falling off, thus ensuring the durability of the cold insulation and anti-condensation effect.
[0043] In some embodiments, the fixed bracket 31 is connected to the spacer support plate 12 by welding; the fixed bracket 31 is connected to the foam base plate 32 by welding; and the fixed bracket 31 is connected to the connecting patch plate 33 by welding.
[0044] Specifically, welding points are formed at the contact points between the fixed bracket 31 and the spacer support plate 12, at the edge sealing points between the fixed bracket 31 and the foam base plate 32, and at the contact points between the fixed bracket 31 and the outer edge of the connecting patch plate 33. This welding connection method allows for a seamless, rigid connection between the components of the bracket assembly 30 and the melting box 10, ensuring consistent structural strength at each connection point. This results in an indivisible, rigid frame for the melting device, capable of withstanding the molding pressure of the foaming process and vibrations from long-term use. This design solves the problems of uneven connection strength, loosening over time, and cold leakage caused by different connection methods. It achieves a fully rigid connection for the entire frame of the melting device, eliminating all structural gaps that allow cold leakage, further improving the insulation and anti-condensation effect, and ensuring the structural stability of the melting device meets the requirements of long-term, high-frequency use of medical equipment.
[0045] In some embodiments, the support assembly 30 further includes a fixing plate 34. The fixing plate 34 is fixedly connected to the foamed base plate 32 and is used to fix the melting water tank.
[0046] Specifically, the fixing plate 34 is a block or plate structure, and there can be one or more. Multiple fixing plates 34 are evenly distributed on the outer surface of the foamed base plate 32. The fixing plates 34 are directly fixed to the foamed base plate 32. The fixing plates 34 are provided with mounting holes adapted to external installation equipment for the fixed installation of the melting water tank and the external equipment. The fixing plates 34 provide an installation structure for the melting water tank. During installation, precise positioning and bolt fixing can be achieved through the mounting holes, ensuring a firm connection between the melting water tank and the external equipment. After installation, the melting water tank will not shake or shift. This design solves the problems of traditional melting devices lacking a dedicated installation structure, inconvenient disassembly and assembly, and easy shaking after installation leading to loosening of pipes 201 and media leakage. It enables quick, precise disassembly and assembly and stable installation of the melting water tank, facilitating later maintenance and repair of the equipment. Simultaneously, it avoids loosening of pipes 201 and loss of cold air due to installation shaking, ensuring the stability of the melting water tank in use.
[0047] In some embodiments, the water circuit assembly 20 further includes a quick-connect nozzle 24. The quick-connect nozzle 24 is disposed at the end of the pipe 201 away from the melting box 10, and the quick-connect nozzle 24 extends through the insulation layer 40 to the outside of the melting water tank, so as to realize quick connection and sealed coupling between the pipe 201 and the external water circulation system.
[0048] Specifically, quick-connect fitting 24 is located at the end of pipe 201. One end of quick-connect fitting 24 is fixedly connected to pipe 201, and the other end extends outward and directly through the insulation layer 40 to the outside of the melting water tank. The interface specifications of quick-connect fitting 24 are compatible with the interface of the external water circulation system, allowing for direct snap-fit connection. This design, with quick-connect fitting 24 extending through the insulation layer 40, eliminates the need to disassemble the insulation layer 40 when connecting the water circuit assembly 20 to the external water circulation system. The snap-fit connection enables rapid connection, and the sealing structure of quick-connect fitting 24 ensures a tight seal at the connection point, preventing media leakage and cold air leakage. This design solves the problems of cumbersome connection between pipe 201 and the external water circulation system, and cold air loss due to poor sealing at the connection point. It achieves rapid and sealed coupling between the water circuit assembly 20 of the melting water tank and the external water circulation system, improving the efficiency of equipment assembly and commissioning. Simultaneously, it prevents cold air leakage and media seepage at the connection point, ensuring the continuity and stability of the melting medium circulation.
[0049] Optionally, the water circuit assembly 20 also includes an extension pipe. One end of the extension pipe is connected to the end of the return water pipe 22 or the overflow pipe 23, and the other end extends outward and is fixedly connected to a quick-connect fitting 24 located on the outside of the insulation layer 40. The pipe body of the extension pipe at least partially penetrates the receiving gap and is enclosed inside the insulation layer 40. By installing the extension pipe, it is ensured that the cryogenic medium is always under the thermal insulation protection of the insulation layer 40 throughout its entire flow path from the melting box 10 to the external circulation system, effectively preventing localized cold leakage caused by pipe exposure.
[0050] In some embodiments, the assembly process of the above-mentioned melting water tank is as follows: S1: Pre-assemble multiple melting boxes 10, connecting plates 33, overflow pipes 23, quick connectors 24, return pipes 22, and quick connector extension pipes. In this step, the connection between the pipes 201 and the melting boxes 10 is preferably fixed by welding, and a sealant is used for leak-proof sealing, thereby integrating a complete water circulation interface on each independent melting box 10.
[0051] S2: Fix the assembled multiple independent melting units onto the fixed bracket 31 to initially form the overall integrated skeleton of the melting device.
[0052] S3: The integrated frame is further assembled with the spacer support plate 12, the foaming base plate 32, and related fixing components to form the prefabricated device to be foamed. During this process, the arrangement of the spacer support plates 12 defines a uniform accommodating gap between adjacent melting boxes 10.
[0053] S4: Perform overall spatial foaming treatment on the assembled prefabricated device. During the expansion and curing process, the foaming material completely fills the accommodating gap and covers the outer surface of the melting device, ultimately forming an integrated encapsulated insulation layer 40.
[0054] By adopting the above-mentioned process of welding and assembling first and then foaming as a whole, not only is the internal pipeline structure stable, but the airtightness of the insulation space is also guaranteed, thereby effectively isolating the transfer of cold energy and inhibiting the generation of condensation on the outer surface.
[0055] This disclosure also provides a cold precipitation preparation apparatus including: the melting water tank described above.
[0056] Specifically, the melting tank is directly integrated into the frame of the cryoprecipitate preparation instrument. The water circuit component 20 of the melting tank is connected to the external water circulation system of the cryoprecipitate preparation instrument, and the accommodating cavity 11 of the melting tank is compatible with the plasma bag delivery and positioning structure of the cryoprecipitate preparation instrument. The independent melting box 10 structure of the melting tank allows the cryoprecipitate preparation instrument to achieve independent melting of multiple plasma bags without the risk of cross-contamination. The overall foamed insulation layer 40 effectively inhibits condensation on the outer surface of the equipment, preventing condensation dripping into the equipment and causing circuit failures and component corrosion. This solves the problems of cross-contamination of plasma, equipment condensation affecting service life and safety, and low melting efficiency of existing cryoprecipitate preparation instruments. It enables the cryoprecipitate preparation instrument to combine the safety and efficiency of plasma melting with the stability and durability of equipment use, making it suitable for the batch preparation needs of cryoprecipitate in blood banks, medical institutions, and other scenarios.
[0057] The foregoing description and accompanying drawings fully illustrate embodiments of the present disclosure to enable those skilled in the art to practice them. Other embodiments may include structural and other changes. The embodiments represent only possible variations. Individual components and functions are optional unless explicitly required, and the order of operation may vary. Parts and features of some embodiments may be included or substituted for parts and features of other embodiments. Embodiments of the present disclosure are not limited to the structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from its scope. The scope of the present disclosure is limited only by the appended claims.
Claims
1. A melting water tank, characterized in that, include: Multiple melting boxes (10) are arranged side by side and are independent of each other. Each melting box (10) includes a receiving cavity (11) for accommodating a plasma bag. A receiving gap is provided between the melting boxes (10) arranged side by side. Multiple water circuit components (20) are provided corresponding to multiple melting boxes (10). Each water circuit component (20) includes a pipe (201) communicating with the receiving cavity (11), and the pipe (201) is at least partially arranged within the receiving gap. A support assembly (30) is used to assemble and fix multiple melting boxes (10) and water channel assembly (20) into a melting device; The insulation layer (40) is formed by an integral foaming process. The insulation layer (40) is used to cover at least part of the outer surface of the melting device and fill the accommodating gap (101) between the plurality of melting boxes (10) to isolate the transfer of cold energy and suppress condensation on the outer surface.
2. The melting water tank according to claim 1, characterized in that, The waterway component (20) includes: Water inlet pipe (21) is used to deliver the melting medium into the accommodating cavity (11); The return water pipe (22) is connected to the bottom of the accommodating cavity (11); The overflow pipe (23) is connected to the upper part of the accommodating cavity (11).
3. The melting water tank according to claim 2, characterized in that, The inlet pipe (21), return pipe (22), overflow pipe (23) are provided with sealing parts at the connection points with the melting box (10), and the connection points between the pipe (201) and the melting box (10) are fixed by welding.
4. The melting water tank according to claim 1, characterized in that, The melting box (10) includes: A spacer support plate (12) is configured as a sidewall of the melting box (10) and is connected to the support assembly (30); The spacer support plate (12) of the adjacent melting boxes (10) is used to define the accommodating gap (101) between the adjacent melting boxes (10).
5. The melting water tank according to claim 4, characterized in that, The support assembly (30) includes: A fixed bracket (31) is arranged around the periphery of the melting device and is fixedly connected to the spacer support plate (12); A foamed base plate (32) is disposed at the bottom of the melting device; The fixed bracket (31) and the foamed base plate (32) are sealed together to form a frame structure surrounding the outside of the melting device.
6. The melting water tank according to claim 5, characterized in that, The support assembly (30) further includes: The connecting plate (33) is fixedly connected to the plurality of melting boxes (10) and to the fixing bracket (31), and the connection position of the connecting plate (33) to the melting box (10) is close to the opening of the melting box (10).
7. The melting water tank according to claim 6, characterized in that, The fixed bracket (31) and the spacer support plate (12) are connected by welding; The fixed bracket (31) and the foamed base plate (32) are connected by welding; and, The fixed bracket (31) and the connecting plate (33) are connected by welding.
8. The melting water tank according to claim 5, characterized in that, The support assembly (30) further includes: A fixing plate (34) is fixedly connected to the foamed base plate (32) and is used to fix the melting water tank.
9. The melting water tank according to any one of claims 1 to 8, characterized in that, The waterway assembly (20) also includes: A quick-connect nozzle (24) is provided at the end of the pipeline (201) away from the melting box (10), and the quick-connect nozzle (24) extends through the insulation layer (40) to the outside of the melting water tank, so as to realize the quick connection and sealed coupling of the pipeline (201) with the external water circulation system.
10. A cold precipitation preparation apparatus, characterized in that, include: The melting tank as described in any one of claims 1 to 9.