Selective hydrogenation catalyst as well as preparation method and application thereof
By using an alumina support and a catalyst with non-precious metal active components, the problems of high cost and complex preparation of precious metal catalysts have been solved, and a highly efficient and low-cost method for the selective hydrogenation of cinnamaldehyde to phenylpropionaldehyde has been realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHINA PETROLEUM & CHEMICAL CORP
- Filing Date
- 2024-11-18
- Publication Date
- 2026-05-19
AI Technical Summary
In existing technologies, precious metal catalysts are expensive and generate alkaline wastewater during the preparation process, making it difficult to achieve an efficient and low-cost method for the selective hydrogenation of cinnamaldehyde to phenylpropionaldehyde.
Using alumina support and supported non-precious metal active components Ni, Cu, Co, Zn, and Fe, boehmite was prepared via the sulfuric acid method. After crystallization, drying, and calcination, a catalyst with an average mesoporous pore size of 20-90 nm was prepared for the selective hydrogenation reaction of cinnamaldehyde.
This method achieves high selectivity and high conversion rate in the hydrogenation of cinnamaldehyde to phenylpropionaldehyde, reduces catalyst production costs, and simplifies the industrial production process.
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Abstract
Description
Technical Field
[0001] This invention relates to the field of catalysts, and more specifically, to a selective hydrogenation catalyst, its preparation method, and its application. Background Technology
[0002] Phenylacetaldehyde and cinnamyl alcohol are intermediate products in the hydrogenation process of cinnamaldehyde. Under the action of different catalysts, phenylpropanal or cinnamyl alcohol can be selectively generated. Since both contain C=C or C=O double bonds, they can continue to react with hydrogen to eventually generate phenylpropanol or 3-cyclohexyl-1-propanol.
[0003] Phenylacetaldehyde is a colorless liquid, soluble in twice its volume of 70% ethanol and most oily substances. Its acid value is less than 5.0. It has a sweet, caramelized green aroma, somewhat reminiscent of styrax balsam and the sweet floral scent of hyacinth, and also slightly similar to fennel aldehyde. It possesses a warm, sweet, and spicy aroma with a cinnamon undertone, and its fragrance is strong, rich, and long-lasting. Phenylacetaldehyde is an important pharmaceutical intermediate used in the production of pseudoephedrine-like drugs and anti-AIDS drugs, and can also be used to modify other pharmaceutical intermediates.
[0004] The selective hydrogenation of cinnamaldehyde is highly economical and aligns with green manufacturing principles. Cinnamaldehyde is an α,β-unsaturated aldehyde containing both C=C and C=O bonds. The bond energy of the C=C bond is 615 kJ / mol, while that of the C=O bond is 715 kJ / mol. Kinetically, the C=C double bond is generally considered to undergo hydrogenation more readily than the C=O double bond, leading to the formation of phenylpropanol. Therefore, phenylpropanaldehyde, as an intermediate product in this reaction, requires a catalyst with extremely high selectivity.
[0005] CN108435167A discloses a catalyst for preparing phenylpropionaldehyde. This catalyst uses noble metal active components Pd and Ag, supported on one of the porous materials MCM-41, SiO2, SBA-15, or activated carbon. However, the addition of a large amount of noble metal components leads to excessively high overall catalyst costs. Furthermore, the preparation process requires the use of a 10wt% NaOH solution to adjust the pH, generating a large amount of alkaline wastewater, which further increases the difficulty of subsequent industrial-scale catalyst production.
[0006] Precious metal catalysts are commonly used in various industrial catalytic reactions, especially in the petroleum, chemical, and pharmaceutical industries. However, precious metals are expensive, and their recovery presents a series of challenges. Non-precious metal catalysts, on the other hand, offer significant advantages. Therefore, developing a low-cost, high-conversion, and highly selective non-precious metal catalyst is essential. Summary of the Invention
[0007] The purpose of this invention is to overcome the aforementioned problems of the prior art and to provide a selective hydrogenation catalyst, its preparation method, and its application.
[0008] To achieve the above objectives, the present invention provides a selective hydrogenation catalyst, the catalyst comprising an alumina support and an active component supported on the support, wherein the alumina support has an average mesopore diameter of 20-90 nm and a pore volume of 0.3-2.3 cm³. 3 / g, the water absorption rate of the alumina carrier is 190-290%, and the active component is selected from at least one of Ni, Cu, Co, Zn and Fe.
[0009] A second aspect of the present invention provides a method for preparing a selective hydrogenation catalyst, the method comprising:
[0010] 1) Boehmite was prepared using the sulfuric acid process;
[0011] 2) Boehmite is crystallized, first dried, and first calcined at 1000-1150℃ to obtain an alumina support;
[0012] 3) The alumina support is impregnated in the precursor solution of the active component, and the selective hydrogenation catalyst is obtained by second drying and second calcination;
[0013] The sulfur content in the boehmite is 1-3.5% by weight, and the active component is selected from at least one of Ni, Cu, Co, Zn and Fe.
[0014] A third aspect of the present invention provides a selective hydrogenation catalyst prepared by the method described above.
[0015] A fourth aspect of the present invention provides a method for selectively hydrogenating cinnamaldehyde to prepare phenylpropionaldehyde, the method comprising: hydrogenating cinnamaldehyde in the presence of the catalyst and solvent as described above.
[0016] The fifth aspect of this invention provides the application of the catalyst as described above in the selective hydrogenation of cinnamaldehyde to prepare phenylpropionaldehyde.
[0017] Through the above technical solutions, the catalyst provided by this invention exhibits excellent reactivity and selective hydrogenation performance of cinnamaldehyde. The active component of the catalyst is a non-precious metal, reducing the production cost. The preparation method of the catalyst described in this invention can produce a catalyst with good dispersion of the active component. Furthermore, the preparation process of the catalyst described in this invention is simple and controllable. Detailed Implementation
[0018] The endpoints and any values of the ranges disclosed herein are not limited to the precise ranges or values, and these ranges or values should be understood to include values close to these ranges or values. For numerical ranges, the endpoint values of the various ranges, the endpoint values of the various ranges and individual point values, and individual point values can be combined with each other to obtain one or more new numerical ranges, which should be considered as specifically disclosed herein.
[0019] This invention provides a selective hydrogenation catalyst, comprising an alumina support and an active component supported on the support, wherein the alumina support has an average mesopore diameter of 20-90 nm and a pore volume of 0.3-2.3 cm³. 3 / g, the water absorption rate of the alumina carrier is 190-290%, and the active component is selected from at least one of Ni, Cu, Co, Zn and Fe.
[0020] According to the present invention, preferably, based on the total weight of the catalyst, the content of the alumina support is 70-90% by weight and the content of the active component is 10-30% by weight; more preferably, the content of the alumina support is 75-85% by weight and the content of the active component is 15-25% by weight.
[0021] According to the present invention, preferably, the active component is selected from at least one of Ni, Co and Fe. Using the active component described in the present invention can further enhance the catalytic activity and selectivity of the catalyst.
[0022] According to the present invention, preferably, the average pore size of the mesopores of the alumina carrier is 20-40 nm.
[0023] According to the present invention, preferably, the specific surface area of the alumina carrier is 95-150 cm². 2 / g.
[0024] According to the present invention, preferably, the pore volume of the alumina carrier is 0.6-1.5 cm³. 3 / g.
[0025] According to the present invention, preferably, the water absorption rate of the alumina carrier is 210-250%.
[0026] According to the present invention, preferably, the sulfur content of the alumina support is 0.01-0.2% by weight.
[0027] According to the present invention, preferably, the dispersity of the active component is 3.5-6%.
[0028] In this invention, when the average pore size, specific surface area, pore volume and water absorption rate of the alumina support meet the above-mentioned ranges, it is beneficial to further improve the metal loading rate and further enhance the catalytic activity of the catalyst.
[0029] A second aspect of the present invention provides a method for preparing a selective hydrogenation catalyst, the method comprising:
[0030] 1) Boehmite was prepared using the sulfuric acid process;
[0031] 2) Boehmite is crystallized, first dried, and first calcined at 1000-1150℃ to obtain an alumina support;
[0032] 3) The alumina support is impregnated in the precursor solution of the active component, and the selective hydrogenation catalyst is obtained by second drying and second calcination; wherein the sulfur content in the boehmite is 1-3.5% by weight, and the active component is selected from at least one of Ni, Cu, Co, Zn and Fe.
[0033] According to the present invention, preferably, the method for preparing boehmite by the sulfuric acid method comprises: mixing an alkaline sodium aluminate solution with an aluminum sulfate solution until the pH of the system is 8-9.
[0034] According to the present invention, preferably, the sodium aluminate content in the alkaline sodium aluminate is 3-18% by weight, OH - The content is 2-12% by weight, and more preferably, the content of sodium aluminate in the alkaline sodium aluminate is 5-12% by weight, OH - The content is 2-5% by weight.
[0035] According to one embodiment of the present invention, the alkaline sodium aluminate solution is prepared by mixing sodium hydroxide and sodium aluminate with a solvent. The amount of solvent is sufficient to completely dissolve the sodium aluminate. The solvent is not specifically required and can be water or a lower alcohol, preferably at least one of deionized water and ethanol.
[0036] According to the present invention, preferably, the concentration of the aluminum sulfate solution is 0.1-1 mol / L, more preferably 0.3-0.6 mol / L.
[0037] In this invention, when the concentration of the aluminum sulfate solution meets the above-mentioned range, the prepared boehmite can have a larger average mesopore size, thereby giving the catalyst prepared subsequently greater catalytic activity.
[0038] In this invention, the specific conditions for reacting the alkaline sodium aluminate aqueous solution and the aluminum sulfate aqueous solution are not limited and can be conventional methods used in the art. Preferably, the reaction method involves adding the alkaline sodium aluminate aqueous solution dropwise to the aluminum sulfate aqueous solution at room temperature.
[0039] According to the present invention, preferably, the carrier is macroporous alumina with a mixed θ and δ phase structure.
[0040] According to the present invention, preferably, the weight ratio of the active component to the alumina support, based on metal elements, is 1:2.3-9, more preferably 1:3-5.7. When the weight ratio of the active component to the support is within the above range, the catalyst selectivity can be further improved while reducing the catalyst production cost.
[0041] In this invention, when the pH of the mixed system is within the above-mentioned range, it can accelerate the precipitation rate in the solution and enable the prepared boehmite to have a larger specific surface area, which is more conducive to ensuring that the subsequent preparation of an alumina carrier with a larger average pore size and pore volume and a higher water absorption rate is obtained.
[0042] According to the present invention, preferably, the active component is selected from at least one of Ni, Co and Fe.
[0043] In this invention, the precursor of the active component is selected from its corresponding soluble salt. The soluble salt can be any of the commonly chosen options. Preferably, the precursor of the active component is selected from at least one of nickel nitrate, copper nitrate, cobalt nitrate, zinc nitrate, ferric nitrate, copper carbonate, nickel carbonate, and cobalt carbonate. More preferably, the precursor of the active component is selected from at least one of nickel nitrate, cobalt nitrate, ferric nitrate, nickel carbonate, and cobalt carbonate.
[0044] According to the present invention, the soluble salt refers to salt that is soluble in water or lower alcohols, and preferably, the soluble salt refers to salt that is soluble in ethanol or deionized water.
[0045] According to the present invention, preferably, the sulfur content in the boehmite is 1.3-1.9% by weight. When the sulfur content of the boehmite in the present invention is within the above range, the obtained alumina has a larger average mesopore diameter and a larger water absorption rate.
[0046] According to the present invention, preferably, the crystallization conditions include a temperature of 50-120°C and a time of 3-24 hours. More preferably, the crystallization conditions include a temperature of 70-100°C and a time of 8-15 hours.
[0047] According to the present invention, preferably, the conditions for the first drying include: a temperature of 90-150°C and a time of 1-5 hours. More preferably, the conditions for the first drying include: a temperature of 110-130°C and a time of 1.5-3 hours.
[0048] According to the present invention, preferably, the conditions for the first calcination include: a temperature of 1000-1150°C and a time of 5-10 hours. More preferably, the conditions for the first calcination include: a temperature of 1000-1100°C and a time of 5-8 hours.
[0049] In this invention, the roasting atmosphere is not particularly limited and can be any gas commonly used in the art. Preferably, the gas is at least one of nitrogen, oxygen, argon, or air, with air being the most preferred.
[0050] In this invention, the preparation conditions of the support are within the above-mentioned range, which can further improve the characteristics of the support and thus improve the overall performance of the catalyst.
[0051] In this invention, the method may further include a forming step to obtain alumina of a specific shape. There is no particular limitation on the shape of the prepared alumina carrier; any shape conventionally prepared in the art can be used. Preferably, the carrier shape is at least one of cylindrical, spherical, or trilobal, with a cylindrical shape being the most preferred.
[0052] According to the present invention, preferably, the conditions for the second drying include: a temperature of 50-110°C and a time of 1-4 hours. More preferably, the conditions for the second drying include: a temperature of 60-90°C and a time of 1-3 hours.
[0053] According to the present invention, preferably, the conditions for the second calcination are: a temperature of 300-400°C and a time of 4-8 hours. More preferably, the conditions for the second calcination are: a temperature of 320-380°C and a time of 5-6 hours.
[0054] In this invention, the roasting atmosphere is not particularly limited and can be any gas commonly used in the art. Preferably, the gas is at least one of nitrogen, oxygen, argon, or air, with air being the most preferred.
[0055] A third aspect of the present invention provides a selective hydrogenation catalyst prepared by the method described above.
[0056] A fourth aspect of the present invention provides a method for selectively hydrogenating cinnamaldehyde to prepare phenylpropionaldehyde, the method comprising: hydrogenating cinnamaldehyde in the presence of a catalyst and a solvent as described above.
[0057] According to the present invention, preferably, the reduction conditions of the catalyst include: an H2 atmosphere, a temperature of 400-550°C, and a time of 4-6 hours. In the present invention, the reduction conditions include an H2 atmosphere at a flow rate of 150-250 mL / min, with the temperature increased to 400-500°C at a rate of 3-8°C / min.
[0058] According to the present invention, preferably, the passivation conditions for the catalyst are: natural conditions, passivation for 0.5-2 hours. In this invention, passivation refers to cooling the reduced catalyst and then introducing a small amount of air under natural conditions to obtain the finished catalyst. The purpose of passivation is to form a thin oxide film on the surface of the reduced catalyst. This oxide film prevents further oxidation and deterioration of the catalyst upon contact with air, making the catalyst easy to store and reuse.
[0059] According to the present invention, preferably, the solvent may be at least one of methanol, ethanol and propanol.
[0060] According to the present invention, preferably, the amount of solvent used is 18-30 mL per gram of the above catalyst, and the amount of cinnamaldehyde used is 3-10 mL.
[0061] According to the present invention, preferably, the selective hydrogenation reaction conditions include: a reaction temperature of 90-120°C, a reaction hydrogen pressure of 2-4 MPa, and a reaction time of 5-15 h.
[0062] The fifth aspect of the present invention provides the application of the catalyst described above in the selective hydrogenation of cinnamaldehyde to prepare phenylpropionaldehyde.
[0063] The present invention will be described in detail below through examples. In the following examples and comparative examples, the sulfur content was detected by X-ray fluorescence spectrometry (XRF).
[0064] Preparation Example 1
[0065] (1) Weigh 22.56g NaOH and 17.5g sodium aluminate and dissolve them in 250ml deionized water for later use.
[0066] (2) Weigh 88.4g of aluminum sulfate into 500ml of deionized water, add the sodium aluminate solution prepared in step 1) dropwise into the aluminum sulfate solution with a concentration of 0.5mol / L until the pH is 9, stir at room temperature for 60min to obtain boehmite precursor.
[0067] (3) Continue crystallization at 80℃ for 12 hours, and then dry at 120℃ for 2 hours to obtain boehmite with a large specific surface area (specific surface area of 456 cm²). 2 / g).
[0068] (4) Use a tablet press to press boehmite into cylindrical particles of 5mm*3mm. Then, calcine them at 1100℃ for 6 hours in air to obtain macroporous alumina carrier (sulfur content of 0.08wt%).
[0069] Preparation Example 2
[0070] (1)-(3) are the same as in Example 1.
[0071] (4) Use a tablet press to press boehmite into cylindrical particles of 5mm*3mm. Then, calcine them at 1000℃ for 6 hours in air to obtain macroporous alumina carrier (sulfur content of 0.15wt%).
[0072] Preparation Example 3
[0073] (1)-(3) are the same as in Experiment 1.
[0074] (4) Use a tablet press to press boehmite into cylindrical particles of 5mm*3mm. Then, calcine them at 1050℃ for 6 hours in air to obtain macroporous alumina carrier (sulfur content of 0.09wt%).
[0075] Preparation Example 4
[0076] (1) Weigh 22.56g NaOH and 17.5g sodium aluminate and dissolve them in 250ml deionized water for later use.
[0077] (2) Weigh 88.4g of aluminum sulfate into 500ml of deionized water, add the sodium aluminate solution prepared in step 1) dropwise into the aluminum sulfate solution with a concentration of 0.5mol / L until the pH is 9, stir at room temperature for 60min to obtain boehmite precursor.
[0078] (3) Continue crystallization at 80℃ for 11 hours and dry at 120℃ for 2 hours to obtain boehmite with a large specific surface area.
[0079] (4) Use a tablet press to press boehmite into cylindrical particles of 5mm*3mm. Then, calcine them at 1050℃ for 6 hours in air to obtain macroporous alumina carrier (sulfur content of 0.3wt%).
[0080] Example 1
[0081] 9.88 g of cobalt nitrate was dissolved in 20 mL of deionized water at 60 °C and stirred until homogeneous. The solution was then loaded onto an alumina support using an equal-volume impregnation method (Preparation Example 1). The impregnated product was dried in an oven at 80 °C for 1 hour. The dried product was then placed in a muffle furnace and calcined for a second time at 350 °C for 5 hours in an air atmosphere to obtain catalyst C1.
[0082] Example 2
[0083] 12.35 g of cobalt nitrate was dissolved in 20 mL of deionized water under a water bath at 60 °C and stirred until homogeneous. The product was then loaded onto an alumina support using an equal-volume impregnation method (Preparation Example 2). The impregnated product was dried in an oven at 80 °C for 1 hour. The dried product was then placed in a muffle furnace and calcined for a second time at 350 °C for 5 hours under an air atmosphere to obtain catalyst C2.
[0084] Example 3
[0085] 12.35 g of cobalt nitrate was dissolved in 20 mL of deionized water at 60 °C and stirred until homogeneous. The solution was then loaded onto an alumina support using an equal-volume impregnation method (Preparation Example 3). The impregnated product was dried in an oven at 80 °C for 1 hour. The dried product was then placed in a muffle furnace and calcined for a second time at 350 °C for 5 hours in an air atmosphere to obtain catalyst C3.
[0086] Example 4
[0087] 12.35 g of cobalt nitrate was dissolved in 20 mL of deionized water at 60 °C and stirred until homogeneous. The solution was then loaded onto an alumina support using an equal-volume impregnation method (Preparation Example 4). The impregnated product was dried in an oven at 80 °C for 1 hour. The dried product was then placed in a muffle furnace and calcined for a second time at 350 °C for 5 hours in an air atmosphere to obtain catalyst C4.
[0088] Example 5
[0089] The catalyst was prepared according to the method of Example 3, except that the second drying temperature was 100°C and the time was 2 hours; the second calcination temperature was 400°C and the time was 7 hours, to obtain catalyst C5.
[0090] Example 6
[0091] The catalyst was prepared according to the method of Example 3, except that the cobalt active component was replaced with nickel, resulting in catalyst C6.
[0092] Example 7
[0093] The catalyst was prepared according to the method of Example 3, except that the content of cobalt nitrate was adjusted so that the Co content in catalyst C7 was 10% by weight.
[0094] Comparative Example 1
[0095] 37.17 g of nickel nitrate was dissolved in deionized water at 60 °C and then loaded onto alumina treated at 900 °C using an equal-volume impregnation method. (The alumina carrier particles were purchased from Shandong Taiguang Company and had a specific surface area of 104 cm³.) 2 / g, pore volume 0.41cm 3 / g, with a carrier water absorption rate of 95%, the impregnated product was placed in an oven at 100℃ and dried for 12h. The dried product was then placed in a muffle furnace and calcined at 350℃ for 5h in air atmosphere to finally obtain catalyst D1.
[0096] Comparative Example 2
[0097] 37.04 g of cobalt nitrate was dissolved in deionized water at 60 °C and then loaded onto alumina treated at 900 °C for 6 h using an equal-volume impregnation method. (This alumina was a self-made carrier from the Beijing Research Institute of Chemical Industry, with a specific surface area of 121.2 cm².) 2 / g, with an average mesopore diameter of 16nm and a water absorption rate of 103% on the support, the impregnated product was placed in an oven at 80℃ and dried for 1h. The dried product was then placed in a muffle furnace and calcined at 350℃ for 6h in an air atmosphere to finally obtain catalyst D2.
[0098] Comparative Example 3
[0099] The catalyst was prepared according to Example 3, except that boehmite was pressed into 5mm*3mm cylindrical particles using a tablet press. These particles were then calcined for the first time at 600°C for 6 hours in air to obtain a macroporous alumina support (sulfur content 2.1wt%), and finally, catalyst D3 was obtained.
[0100] Comparative Example 4
[0101] The catalyst was prepared according to Example 3, except that boehmite was pressed into 5mm*3mm cylindrical particles using a tablet press. These particles were then calcined for the first time at 1200°C for 6 hours in air to obtain a macroporous alumina support (sulfur not detected), and finally, catalyst D4 was obtained.
[0102] Comparative Example 5
[0103] The catalyst was prepared according to Example 3, except that the crystallized product was washed five times with deionized water and then dried at 120°C for 2 hours to obtain boehmite with a large specific surface area. BET characterization of the support showed that its mesopore size distribution was 15-40 nm, its water absorption rate was 90%, and the sulfur content of the support was undetectable. The final catalyst, D5, was thus prepared.
[0104] Test Example 1
[0105] The dispersion (%) of the active component was measured using a chemisorption analyzer. The test method was as follows: three catalyst samples were placed in a sample tube and placed in the heating mantle of the chemisorption analyzer. The instrument measured the dispersion of the particles by the adsorption of gas molecules on the surface of the nanoparticles. When the dispersion is good, the specific surface area of the carrier particles will be smaller than that of the standard particles. The content of the active component (wt%) was measured using X-ray fluorescence spectroscopy (XRF). The water absorption rate (%) was tested by weighing 10g of the carrier into 100mL of deionized water, weighing the carrier after 10 minutes, and calculating the water absorption rate. The average pore size distribution (nm) and specific surface area (cm²) of the mesopores were also measured. 2 / g) and pore volume (cm) 3 The nitrogen adsorption method was used to measure the nitrogen adsorption ( / g) using a physical adsorption analyzer (BET), and the results are shown in Table 1.
[0106] Table 1
[0107]
[0108] Test Example 2
[0109] 10.00 g of the selective hydrogenation catalyst of this invention was loaded into a quartz tube furnace. High-purity N2 was introduced three times at a flow rate of 200 mL / min for replacement. The high-purity N2 was then switched to H2 at a flow rate of 200 mL / min. The temperature was increased to 450 °C at a rate of 5 °C / min and maintained for 5 hours to reduce the catalyst. The temperature was then slowly lowered to room temperature, and the needle valve of the tube furnace was opened to allow the catalyst to passivate under natural conditions for 2 hours. The catalyst was then removed. 1 g of the reduced catalyst was placed in a high-pressure reactor with 30 mL of reactants (6 mL cinnamaldehyde and 24 mL ethanol solvent). The reaction conditions are shown in Table 2, and the results are shown in Table 2.
[0110] Table 2
[0111]
[0112]
[0113] The results in Table 1 show that the catalyst preparation method provided by this invention can produce a catalyst with a uniform distribution of active components. Using the catalyst C1-C7 and selective hydrogenation conditions provided by this invention, cinnamaldehyde can be selectively hydrogenated to phenylpropionaldehyde, with high conversion rates and selectivity. Comparing Examples 3, 4, and Comparative Example 3, it was found that the sulfur content in the support affects the catalyst activity, and consequently the conversion rate and selectivity of cinnamaldehyde. Sulfur content in the support within the range described in this invention results in higher conversion rates and selectivity for phenylpropionaldehyde. Comparing Examples 1 and 2 with Comparative Examples 2, it was found that using the support described in this invention can increase the loading of active components, thereby reducing production costs. Comparing Examples 3 and Comparative Examples 3-5, it was found that the calcination temperature of the support and the boehmite treatment method also affect the conversion rate and selectivity of cinnamaldehyde. Calcination temperatures and boehmite treatment methods within the range described in this invention result in higher conversion rates and selectivity for cinnamaldehyde.
[0114] The preferred embodiments of the present invention have been described in detail above; however, the present invention is not limited thereto. Within the scope of the inventive concept, various simple modifications can be made to the technical solutions of the present invention, including combinations of various technical features in any other suitable manner. These simple modifications and combinations should also be considered as the content disclosed in the present invention and are all within the protection scope of the present invention.
Claims
1. A selective hydrogenation catalyst, characterized in that, The catalyst comprises an alumina support and an active component supported on the support, wherein the alumina support has an average mesopore diameter of 20-90 nm and a pore volume of 0.3-2.3 cm³. 3 / g, the water absorption rate of the alumina carrier is 190-290%, and the active component is selected from at least one of Ni, Cu, Co, Zn and Fe.
2. The catalyst according to claim 1, wherein, Based on the total weight of the catalyst, the content of the alumina support is 70-90% by weight, and the content of the active component is 10-30% by weight. Preferably, the alumina carrier content is 75-85% by weight, and the active component content is 15-25% by weight; And / or, the active component is selected from at least one of Ni, Co and Fe.
3. The catalyst according to claim 1, wherein, The average pore size of the mesopores in the alumina carrier is 20-40 nm. And / or, the specific surface area of the alumina support is 95-150 cm². 2 / g; And / or, the pore volume of the alumina support is 0.6-1.5 cm³. 3 / g; And / or, the water absorption rate of the alumina carrier is 210-250%; And / or, the sulfur content of the alumina support is 0.01-0.2% by weight; And / or, the dispersion of the active component is 3.5-6%.
4. A method for preparing a selective hydrogenation catalyst, characterized in that, The method includes: 1) Boehmite was prepared using the sulfuric acid process; 2) Boehmite is crystallized, first dried, and first calcined at 1000-1150℃ to obtain an alumina support; 3) The alumina support is impregnated in the precursor solution of the active component, and the selective hydrogenation catalyst is obtained by second drying and second calcination; The sulfur content in the boehmite is 1-3.5% by weight, and the active component is selected from at least one of Ni, Cu, Co, Zn and Fe.
5. The method according to claim 4, wherein, The method for preparing boehmite by the sulfuric acid process includes: mixing an alkaline sodium aluminate solution with an aluminum sulfate solution until the pH of the system is 8-9; Preferably, the sodium aluminate content in the alkaline sodium aluminate is 3-18% by weight, OH - The content is 2-12% by weight; Preferably, the sodium aluminate content in the alkaline sodium aluminate is 5-12% by weight, OH - The content is 2-5% by weight; And / or, the concentration of the aluminum sulfate solution is 0.1-1 mol / L, preferably 0.3-0.6 mol / L; And / or, based on metal elements, the weight ratio of the active component to the alumina carrier is 1:2.3-9, preferably 1:3-5.7; And / or, the active component is selected from at least one of Ni, Co and Fe.
6. The method according to claim 4, wherein, The precursor of the active component is selected from at least one of nickel nitrate, copper nitrate, cobalt nitrate, zinc nitrate, iron nitrate, copper carbonate, nickel carbonate, and cobalt carbonate; Preferably, the precursor of the active component is selected from at least one of nickel nitrate, cobalt nitrate, ferric nitrate, nickel carbonate, and cobalt carbonate; Preferably, the sulfur content in the boehmite is 1.3-1.9% by weight.
7. The method according to claim 4, wherein, The crystallization conditions include: a temperature of 50-120℃ and a time of 3-24h; Preferably, the crystallization conditions include: a temperature of 70-100℃ and a time of 8-15h; And / or, the conditions for the first drying include: a temperature of 90-150°C and a time of 1-5 hours; Preferably, the conditions for the first drying include: a temperature of 110-130°C and a time of 1.5-3 hours; And / or, the conditions for the first calcination include: a temperature of 1000-1150°C and a time of 5-10 hours. Preferably, the conditions for the first calcination include: a temperature of 1000-1100℃ and a time of 5-8h.
8. The method according to claim 4, wherein, The second drying conditions include: a temperature of 50-110℃ and a time of 1-4 hours; Preferably, the conditions for the second drying include: a temperature of 60-90°C and a time of 1-3 hours; And / or, the conditions for the second calcination are: a temperature of 300-400℃ and a time of 4-8h; Preferably, the conditions for the second calcination are: a temperature of 320-380℃ and a time of 5-6 hours.
9. The selective hydrogenation catalyst prepared by the method according to any one of claims 4-8.
10. A method for the selective hydrogenation of cinnamaldehyde to prepare phenylpropionaldehyde, characterized in that, The method comprises: hydrogenating cinnamaldehyde in the presence of the catalyst and solvent described in any one of claims 1-3 and 9.
11. The method according to claim 10, wherein, The method also includes reducing and passivating the catalyst before using it in a hydrogenation reaction; Preferably, the reduction conditions of the catalyst include: H2 atmosphere, temperature of 400-550℃, and time of 4-6h; And / or, the passivation conditions for the catalyst are: natural conditions, passivation for 0.5-2 hours.
12. The method according to claim 10, wherein, The solvent is at least one of methanol, ethanol, and propanol; And / or, relative to each gram of catalyst, the amount of solvent used is 18-30 mL, and the amount of cinnamaldehyde used is 3-10 mL; And / or, the conditions for the hydrogenation reaction include: a reaction temperature of 90-120°C, a reaction hydrogen pressure of 2-4 MPa, and a reaction time of 5-15 h.
13. The use of the catalyst according to any one of claims 1-3 and 9 in the selective hydrogenation of cinnamaldehyde to prepare phenylpropionaldehyde.