Rapid quenching device for aluminum alloy profile

Abstract

The invention discloses a rapid quenching device for aluminum alloy profiles, and relates to the technical field of aluminum alloy profile quenching, the rapid quenching device comprises a quenching tank, the left side and the right side of the quenching tank are fixedly connected with guide rails and side blocks, the inner sides of the guide rails are slidably connected with first guide blocks, and the upper sides of the first guide blocks are fixedly connected with vertical plates; a mounting unit is arranged on the upper side of the vertical plate, a hydraulic rod is fixedly connected between the side block and the vertical plate, the mounting unit comprises a top plate, and the top plate is fixedly connected to the upper side of the vertical plate. According to the rapid quenching device for the aluminum alloy profile, the vertical plate, the top plate, the winding roller and the steel rope are arranged, the profile is conveniently controlled to descend into the quenching tank to be cooled, through the lifting plate, limiting blocks, side plates, rotating plates, stabilizing plates and supporting plates, the limiting blocks on the two sides conveniently limit the profile, and meanwhile the stabilizing plates and the supporting plates are controlled to limit the profile; the stability of the profile during cooling is improved, and the situation that the cooling effect is affected by shaking of the profile is avoided.

Description

Technical Field

[0001] This invention relates to the field of aluminum alloy profile quenching technology, specifically to a rapid quenching device for aluminum alloy profiles. Background Technology

[0002] Aluminum alloy profiles refer to aluminum products made from aluminum alloy as raw material, processed into specific cross-sectional shapes (non-circular cross-sections) through plastic forming processes such as extrusion, rolling, and drawing. During the processing of aluminum alloy profiles, a quenching treatment is required.

[0003] A search revealed a Chinese patent with application number "CN202211298720.1," which specifically describes a process for strengthening aluminum profiles for tents. The process includes a quenching box, with a first pipe fixedly connected to one side of the bottom of the quenching box. A water pump and a cooling tank are fixedly connected to the quenching box, and the end of the first pipe furthest from the quenching box is connected to the inlet of the water pump. This patent, by setting up a quenching box and a first spray component, allows the water pump to spray coolant onto the basket containing the heated aluminum profile as it moves downwards from the quenching furnace. This sprays coolant through nozzles on a fifth pipe, pre-cooling the aluminum profile entering the quenching box and effectively reducing the formation of a superheated vapor film on the surface of the aluminum profile submerged in coolant.

[0004] Existing technology uses a quenching chamber to cool the profiles. The profiles are then suspended inside the chamber using a basket, which directly controls their descent. This swaying can cause the profiles to wobble, leading to inconsistent rupture times of the surface vapor film when the basket is immersed in the coolant. Waving profiles may enter the boiling stage earlier than stable profiles, resulting in significant differences in cooling rates between different profiles in the same batch, and even between different parts of the same profile. This ultimately leads to uneven hardness and affects the overall structural strength of the tent's aluminum profiles. Summary of the Invention

[0005] To address the shortcomings of existing technologies, this invention provides a rapid quenching device for aluminum alloy profiles, which solves the problem that the profiles tend to sway during the quenching and cooling process, affecting the cooling effect.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A rapid quenching device for aluminum alloy profiles includes a quenching tank. Guide rails and side blocks are fixedly connected to both sides of the quenching tank. A guide block is slidably connected to the inner side of the guide rails. A vertical plate is fixedly connected to the upper side of the guide block. An installation unit is provided on the upper side of the vertical plate. A hydraulic rod is fixedly connected between the side blocks and the vertical plate. The installation unit includes a top plate, which is fixedly connected to the upper side of the vertical plate. A rectangular hole is opened in the middle of the top plate. Two fixing blocks are fixedly connected to the upper side of the top plate. A rotating rod is rotatably connected between the two fixing blocks. A winding roller is fixedly connected to the middle of the rotating rod. A steel cable is wound around the outer side of the winding roller. A lifting plate is fixedly connected to the lower side of the steel cable. Two fixing plates are fixedly connected to the outer side of the lifting plate. A placement groove is opened on the outer side of the fixing plate. A motor is fixedly connected to the outer side of the fixing blocks.

[0007] Preferably, a lifting block is provided on the outer side of the placement slot, a limit block is fixedly connected to the lower side of the lifting block, a control plate is fixedly connected to the upper side of the lifting block, an electric push rod is fixedly connected between the control plate and the lifting plate, and the lifting block is slidably connected to the fixed plate.

[0008] Preferably, side plates are fixedly connected to both the front and rear sides of the lifting plate. A sliding groove is provided on the lower side of the side plate. A slider is slidably connected to the inner side of the sliding groove. A base plate is fixedly connected to the lower side of the slider. Two bottom blocks are fixedly connected to the lower side of the base plate. A control rod is rotatably connected to the outer side of the bottom blocks. A rotating plate is fixedly connected to the middle of the control rod. A stabilizing block is fixedly connected to the outer side of the rotating plate. A stabilizing plate is fixedly connected to the outer side of the stabilizing block.

[0009] Preferably, an inclined plate is rotatably connected to the upper side of each of the two sliders, a rotating block is rotatably connected to the outer side of the inclined plate, a movable plate is fixedly connected to the left side of the rotating block, an installation groove is provided on the upper side of the movable plate, a linkage plate is rotatably connected to the inner side of the installation groove, a connecting block is fixedly connected to the lower side of the control plate, and the linkage plate and the connecting block are rotatably connected.

[0010] Preferably, the upper side of the lifting plate is provided with a moving groove, and a moving block is slidably connected to the inner side of the moving groove, and the moving block is fixedly connected to the moving plate.

[0011] Preferably, the outer side of the rotating plate has a through hole, the stabilizing plate is made of a high temperature resistant material, and a support plate is fixedly connected to the lower side of the stabilizing plate.

[0012] Preferably, control blocks are fixedly connected to the outer ends of the control rods on both sides, and inclined plates are rotatably connected to the outer side of the control blocks. Guide plates are fixedly connected to the outer side of the side plates, and guide blocks are slidably connected to the outer side of the guide plates. Guide blocks are rotatably connected to inclined plates.

[0013] Preferably, an L-shaped block is fixedly connected to the upper side of the guide block two, two top blocks are fixedly connected to the upper side of the side plate, a sliding rod is fixedly connected between the two top blocks, the L-shaped block is slidably connected to the sliding rod, a spring is fixedly connected between the L-shaped block and the top block, a contact tube is fixedly connected to the outer side of the L-shaped block, a cleaning pool is fixedly connected to the front side of the quenching tank, and a fan is fixedly connected to the front side of the cleaning pool.

[0014] This invention provides a rapid quenching device for aluminum alloy profiles. Compared with the prior art, it has the following advantages: (1) The aluminum alloy profile rapid quenching device is equipped with a vertical plate, a top plate, a winding roller, and a steel cable to facilitate the control of the profile descending into the quenching tank for cooling. The lifting plate, limit block, side plate, rotating plate, stabilizing plate, and support plate facilitate the limit block on both sides to limit the profile, while the stabilizing plate and support plate control the profile to limit the profile, increasing the stability of the profile during cooling and preventing the profile from shaking and affecting the cooling effect.

[0015] (2) The rapid quenching device for aluminum alloy profiles is equipped with a top plate, a winding roller, a cleaning pool and a fan, which facilitates the drying of the residual liquid on the surface of the profile after quenching and cooling, so as to avoid affecting the subsequent processing effect. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a three-dimensional structural diagram of the mounting unit in this invention; Figure 3 This is a partial three-dimensional structural diagram of the mounting unit in this invention; Figure 4 for Figure 3 Enlarged view of point A in the middle; Figure 5 This is a three-dimensional structural diagram of the side plate in this invention; Figure 6 for Figure 5 Enlarged view of point B in the middle; Figure 7 This is a top-view perspective view of the side plate in this invention; Figure 8 for Figure 7 A magnified view of point C in the middle.

[0017] In the diagram: 1. Quenching tank; 2. Cleaning pool; 3. Fan; 4. Guide rail; 5. Guide block one; 6. Vertical plate; 7. Installation unit; 8. Side block; 9. Hydraulic rod; 71. Top plate; 72. Rectangular hole; 73. Fixing block; 74. Rotating rod; 75. Rewinding roller; 76. Motor; 77. Steel cable; 78. Lifting plate; 79. Fixing plate; 710. Placement slot; 711. Lifting block; 712. Limiting block; 713. Control panel; 714. Electric push rod; 715. Side plate; 716. Slide groove; 717. Sliding block; 718. Inclined plate one; 719, Moving groove; 720, Moving block; 721, Moving plate; 722, Rotating block; 723, Mounting groove; 724, Linkage plate; 725, Connecting block; 726, Base plate; 727, Base block; 728, Control rod; 729, Rotating plate; 730, Stabilizing block; 731, Stabilizing plate; 732, Support plate; 733, Control block; 734, Inclined plate two; 735, Guide plate; 736, Guide block two; 737, L-shaped block; 738, Top block; 739, Sliding rod; 740, Spring; 741, Contact tube. Detailed Implementation

[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0019] Please see Figure 1 - Figure 8A rapid quenching device for aluminum alloy profiles includes a quenching tank 1. Guide rails 4 and side blocks 8 are fixedly connected to both sides of the quenching tank 1. A guide block 5 is slidably connected to the inner side of the guide rails 4. A vertical plate 6 is fixedly connected to the upper side of the guide block 5. An installation unit 7 is provided on the upper side of the vertical plate 6. A hydraulic rod 9 is fixedly connected between the side blocks 8 and the vertical plate 6. The installation unit 7 includes a top plate 71, which is fixedly connected to the upper side of the vertical plate 6. A rectangular hole 72 is opened in the middle of the top plate 71. Two fixing blocks 73 are fixedly connected to the upper side of the top plate 71. A rotating rod 74 is rotatably connected between the two fixing blocks 73. A hydraulic rod 74 is fixedly connected to the middle of the rotating rod 74. A take-up roller 75 is wound with a steel cable 77 on its outer side. A lifting plate 78 is fixedly connected to the lower side of the steel cable 77. Two fixing plates 79 are fixedly connected to the outer side of the lifting plate 78. A placement groove 710 is opened on the outer side of the fixing plate 79. A motor 76 is fixedly connected to the outer side of the fixing block 73. Coolant is contained in the inner side of the quenching tank 1. The profile is limited by the installation unit 7. At this time, the motor 76 is started. The motor 76 drives the rotating rod 74 to rotate. The rotating rod 74 drives the take-up roller 75 to rotate. The take-up roller 75 drives the lifting plate 78 on the steel cable 77 to descend. The lifting plate 78 drives the profile to descend to the inner side of the quenching tank 1 for cooling.

[0020] A cleaning tank 2 is fixedly connected to the front side of the quenching tank 1, and a fan 3 is fixedly connected to the front side of the cleaning tank 2. After the cooling is completed, the control hydraulic rod 9 drives the vertical plate 6 to move forward, and the vertical plate 6 drives the profile to move directly above the cleaning tank 2. At this time, the control profile is lowered to the inside of the cleaning tank 2, and the fan 3 is started. The airflow blown by the fan 3 cleans the residual liquid on the surface of the profile to avoid the residual liquid affecting the subsequent processing.

[0021] A lifting block 711 is provided on the outside of the placement slot 710. A limit block 712 is fixedly connected to the lower side of the lifting block 711, and a control plate 713 is fixedly connected to the upper side of the lifting block 711. An electric push rod 714 is fixedly connected between the control plate 713 and the lifting plate 78. The lifting block 711 is slidably connected to the fixed plate 79. When limiting the profile, the electric push rod 714 is first controlled to drive the control plate 713 to descend. The control plate 713 drives the lifting block 711 to descend. The lifting block 711 drives the limit block 712 to descend. The limit block 712 presses down and limits the profile to facilitate subsequent cooling. The electric push rod 714 does not come into contact with the coolant, and the limit block 712 is made of high-temperature resistant material.

[0022] Side plates 715 are fixedly connected to both the front and rear sides of the lifting plate 78. A sliding groove 716 is provided on the lower side of the side plate 715. A slider 717 is slidably connected to the inner side of the sliding groove 716. A base plate 726 is fixedly connected to the lower side of the slider 717. Two base blocks 727 are fixedly connected to the lower side of the base plate 726. A control rod 728 is rotatably connected to the outer side of the base blocks 727. A rotating plate 729 is fixedly connected to the middle of the control rod 728. A stabilizing block 730 is fixedly connected to the outer side of the rotating plate 729. A stabilizing plate 731 is fixedly connected to the outer side of the stabilizing block 730. An inclined plate 718 is rotatably connected to the upper side of both sliders 717. A rotating block 722 is rotatably connected to the outer side of the inclined plate 718. A moving plate 721 is fixedly connected to the left side of the rotating block 722. An installation groove 723 is provided on the upper side, and a linkage plate 724 is rotatably connected to the inner side of the installation groove 723. A connecting block 725 is fixedly connected to the lower side of the control plate 713. The linkage plate 724 and the connecting block 725 are rotatably connected. A moving groove 719 is provided on the upper side of the lifting plate 78, and a moving block 720 is slidably connected to the inner side of the moving groove 719. The moving block 720 is fixedly connected to the moving plate 721. A through hole is provided on the outer side of the rotating plate 729. The stabilizing plate 731 is made of high temperature resistant material. A support plate 732 is fixedly connected to the lower side of the stabilizing plate 731. Control blocks 733 are fixedly connected to the outer ends of the control rods 728 on both sides. An inclined plate 734 is rotatably connected to the outer side of the control block 733. A guide plate 735 is fixedly connected to the outer side of the side plate 715. A guide block 736 is slidably connected to the side, and the guide block 736 is rotatably connected to the inclined plate 734. An L-shaped block 737 is fixedly connected to the upper side of the guide block 736. Two top blocks 738 are fixedly connected to the upper side of the side plate 715, and a slide rod 739 is fixedly connected between the two top blocks 738. The L-shaped block 737 is slidably connected to the slide rod 739, and a spring 740 is fixedly connected between the L-shaped block 737 and the top blocks 738. A contact tube 741 is fixedly connected to the outer side of the L-shaped block 737. At the same time, the control plate 713 drives the linkage plate 724 to rotate, the linkage plate 724 drives the moving plate 721 to move to the left, the moving plate 721 drives the inclined plate 718 to rotate, the inclined plate 718 drives the slider 717 to move, and the sliders 717 on the front and rear sides move closer to each other. The slider 717 drives the base plate 7 26. The base plate 726 moves, and the contact tube 741 on the L-shaped block 737 moves. At this time, the contact tube 741 separates from the top block 738. Under the action of the spring 740, the movement direction of the L-shaped block 737 is opposite to the movement direction of the slider 717. The L-shaped block 737 drives the guide block 736 to move, the guide block 736 drives the inclined plate 734 to rotate, the inclined plate 734 drives the control block 733 to rotate, the control block 733 drives the control rod 728 to rotate, the control rod 728 drives the rotating plate 729 to rotate, and the rotating plate 729 drives the stabilizing plate 731 to rotate, so that the support plate 732 is located below the profile. At this time, the contact tube 741 separates from the top block 738. Continue to control the slider 717 to move, so that the stabilizing plate 731 and the support plate 732 limit the profile again.Improve the stability of profile hoisting.

[0023] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0024] During operation, the electric push rod 714 is first controlled to drive the control plate 713 to descend, so that the limit block 712 limits the profile. At the same time, the control plate 713 drives the linkage plate 724 to rotate. Under the action of the moving plate 721 and the inclined plate 718, the sliders 717 on both sides are controlled to move closer to each other. The sliders 717 drive the L-shaped block 737 to move. The L-shaped block 737 drives the contact tube 741 to move, so that the guide block 736 moves. The guide block 736 drives the inclined plate 734 to rotate. Under the action of the control block 733, the control rod 728 and the rotating plate 729, the stabilizing plate 731 and the support plate 732 are controlled to rotate. The slider 717 is controlled to move, so that the stabilizing plate 731 and the support plate 732 limit the profile again, further improving the stability of the profile hoisting. Then, the starter motor 76 is controlled to drive the take-up roller 75 to rotate, and the profile is controlled to descend into the quenching tank 1 for cooling.

[0025] After cooling is complete, the hydraulic rod 9 is controlled to move the vertical plate 6, which in turn moves the profile to the top of the cleaning tank 2. The profile is then lowered to the inside of the cleaning tank 2 to facilitate the cleaning of any residual liquid from the profile.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A rapid quenching device for aluminum alloy profiles, comprising a quenching tank (1), characterized in that: The quenching tank (1) is fixedly connected to guide rails (4) and side blocks (8) on both the left and right sides. A guide block (5) is slidably connected to the inner side of the guide rail (4). A vertical plate (6) is fixedly connected to the upper side of the guide block (5). An installation unit (7) is provided on the upper side of the vertical plate (6). A hydraulic rod (9) is fixedly connected between the side block (8) and the vertical plate (6). The installation unit (7) includes a top plate (71). The top plate (71) is fixedly connected to the upper side of the vertical plate (6). A rectangular hole (72) is opened in the middle of the top plate (71). Two fixed blocks (73) are fixedly connected to the upper side of 71), and a rotating rod (74) is rotatably connected between the two fixed blocks (73). A winding roller (75) is fixedly connected to the middle of the rotating rod (74), and a steel cable (77) is wound around the outer side of the winding roller (75). A lifting plate (78) is fixedly connected to the lower side of the steel cable (77). Two fixed plates (79) are fixedly connected to the outer side of the lifting plate (78). A placement groove (710) is opened on the outer side of the fixed plate (79), and a motor (76) is fixedly connected to the outer side of the fixed block (73).

2. The rapid quenching device for aluminum alloy profiles according to claim 1, characterized in that: A lifting block (711) is provided on the outside of the placement slot (710). A limit block (712) is fixedly connected to the lower side of the lifting block (711). A control plate (713) is fixedly connected to the upper side of the lifting block (711). An electric push rod (714) is fixedly connected between the control plate (713) and the lifting plate (78). The lifting block (711) is slidably connected to the fixed plate (79).

3. The rapid quenching device for aluminum alloy profiles according to claim 2, characterized in that: The lifting plate (78) is fixedly connected to both the front and rear sides with side plates (715). A sliding groove (716) is provided on the lower side of the side plate (715). A slider (717) is slidably connected to the inner side of the sliding groove (716). A base plate (726) is fixedly connected to the lower side of the slider (717). Two bottom blocks (727) are fixedly connected to the lower side of the base plate (726). A control rod (728) is rotatably connected to the outer side of the bottom block (727). A rotating plate (729) is fixedly connected to the middle of the control rod (728). A stabilizing block (730) is fixedly connected to the outer side of the rotating plate (729). A stabilizing plate (731) is fixedly connected to the outer side of the stabilizing block (730).

4. The rapid quenching device for aluminum alloy profiles according to claim 3, characterized in that: Both sides of the slider (717) are rotatably connected to the upper side of the inclined plate (718). The outer side of the inclined plate (718) is rotatably connected to the rotating block (722). The left side of the rotating block (722) is fixedly connected to the moving plate (721). The upper side of the moving plate (721) is provided with an installation groove (723). The inner side of the installation groove (723) is rotatably connected to the linkage plate (724). The lower side of the control plate (713) is fixedly connected to the connecting block (725). The linkage plate (724) and the connecting block (725) are rotatably connected.

5. The rapid quenching device for aluminum alloy profiles according to claim 4, characterized in that: The upper side of the lifting plate (78) is provided with a moving groove (719), and a moving block (720) is slidably connected to the inner side of the moving groove (719). The moving block (720) is fixedly connected to the moving plate (721).

6. The rapid quenching device for aluminum alloy profiles according to claim 5, characterized in that: The rotating plate (729) has through holes on its outer side, the stabilizing plate (731) is made of high temperature resistant material, and the stabilizing plate (731) is fixedly connected to the lower side of the supporting plate (732).

7. The rapid quenching device for aluminum alloy profiles according to claim 6, characterized in that: Control blocks (733) are fixedly connected to the outer ends of the control rods (728) on both sides. An inclined plate (734) is rotatably connected to the outer side of the control block (733). A guide plate (735) is fixedly connected to the outer side of the side plate (715). A guide block (736) is slidably connected to the outer side of the guide plate (735). The guide block (736) is rotatably connected to the inclined plate (734).

8. The rapid quenching device for aluminum alloy profiles according to claim 7, characterized in that: An L-shaped block (737) is fixedly connected to the upper side of the guide block 2 (736), and two top blocks (738) are fixedly connected to the upper side of the side plate (715). A sliding rod (739) is fixedly connected between the two top blocks (738). The L-shaped block (737) is slidably connected to the sliding rod (739). A spring (740) is fixedly connected between the L-shaped block (737) and the top block (738). A contact tube (741) is fixedly connected to the outer side of the L-shaped block (737). A cleaning pool (2) is fixedly connected to the front side of the quenching tank (1), and a fan (3) is fixedly connected to the front side of the cleaning pool (2).

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