A method for manufacturing 3D display glass and the 3D display glass thereof.
By combining a multi-stage temperature control frame and a pressure-distributing flow control component, and utilizing a combination of pneumatic hot bending, gravity hot bending, and shaping hot pressing, the problem of difficult shape control for 3D curved glass in existing technologies has been solved, thereby improving production efficiency and yield.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ZHEJIANG KUANLI IND CO LTD
- Filing Date
- 2026-02-09
- Publication Date
- 2026-05-26
AI Technical Summary
Existing technologies for processing 3D curved glass rely on direct hot bending and self-springback shaping after cooling, which cannot effectively control the glass shape, resulting in low production efficiency and low yield.
It adopts a multi-stage temperature control frame and pressure flow control components, combined with thermogravimetric stabilization, hot pressing and cold stabilization post-processing, and combines pneumatic hot bending, self-weight hot bending and sizing hot pressing with multi-stage sizing process. It uses electric heating processor and airflow to control temperature to achieve precise sizing of glass substrate.
It enables precise control over the shape of curved glass, improves production efficiency and yield, reduces production time requirements, and ensures product quality.
Smart Images

Figure CN122079464A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of glass manufacturing technology, specifically to a method for manufacturing 3D display glass and the 3D display glass thereof. Background Technology
[0002] 3D curved glass is a three-dimensional glass that forms a continuous curved surface in the X / Y / Z axis directions. It has the characteristics of being thin, light and resistant to fingerprints. The product uses a hot bending forming process to soften and shape flat glass. It is mainly used in the fields of waterfall screens for smartphones, tablet computers, smartwatch faces, car center console screens and architectural decoration.
[0003] The patent application with application number CN202110454522.9 mentions a "display device and 3D curved glass processing method". This patent uses hot bending to bend the curved part to a first bending angle, and then uses the glass cooling and springback to fix the bending angle of the curved part to the bending angle to obtain 3D curved glass. Hot bending process has low equipment requirements, the structure of the glass plate is simple during the cooling process, no hot pressing mold is required, the cost is low, and the adjustment is flexible.
[0004] In the prior art, a stable float glass bending device according to Chinese patent application number 202121629354.4 also uses a servo motor to drive the active threaded rod and the driven threaded rod to rotate in conjunction with a belt, thereby driving the connecting end plate to move downward at a uniform speed. This allows the bending assembly to achieve stable bending of the glass. The limiting wall groove and pulley can limit the up and down movement of the connecting end plate to improve its stability.
[0005] However, existing technologies for processing 3D curved glass rely solely on direct hot bending, requiring secondary shaping using the self-rebound ability of the cooled 3D curved glass. This results in ineffective control over the shape of the 3D curved glass during processing. Furthermore, directly using pneumatic hot bending and gravity-based hot bending makes it impossible to precisely control the bending position of the glass. Consequently, actual production requires a lengthy shaping process, compromising product quality and impacting yield and production efficiency. Summary of the Invention
[0006] This invention provides a method for manufacturing 3D display glass and its curved display glass, which can effectively solve the problem mentioned in the background art that the existing technology for processing 3D curved glass only uses direct hot bending and requires secondary shaping by utilizing the self-springback ability of the cooled 3D curved glass, resulting in the inability to effectively control the shape of the 3D curved glass during processing.
[0007] To achieve the above objectives, the present invention provides the following technical solution: a method for manufacturing 3D display glass, comprising the following steps:
[0008] S1. Pre-cutting and pre-treatment: The flat glass substrate is divided into glass substrates of the required size by a cutting device. The shaped glass substrate is then subjected to CNC precision engraving, grinding, polishing and ultrasonic cleaning to achieve the shaping and preliminary treatment of the glass substrate.
[0009] S2. Thermogravimetric gas setting: The pre-treated glass substrate is placed on the top of the shaping mold in the multi-temperature control frame. The glass substrate is heated by an electric heating processor. The glass substrate is then subjected to bending treatment by its own weight and micro-airflow through the alignment spray tube to achieve the initial shaping treatment of the glass substrate.
[0010] S3. Hot pressing and shaping: The pre-shaped and softened glass substrate is pressed and shaped by the shaping bottom mold and the shaping top mold. The softened glass substrate is then precisely aligned and pressed and shaped again with the positioning universal joint and the forming pressure plate to achieve the forming process of the glass substrate.
[0011] S4. Post-cooling treatment: The display glass is cooled through the gas injection pipe, the inlet and outlet straight blowing pipe and the return spray bend pipe to practice the curing and shaping treatment of the display glass. Then, through curved surface polishing, chemical strengthening and coating treatment, the manufacturing of 3D display glass is realized.
[0012] According to the above technical solution, the overall control multi-isolation temperature control rack is equipped with a pressure-dividing flow control component;
[0013] The pressure-distributing flow control assembly includes a conveying operation roller and a conveying preheating box;
[0014] The top side of the multi-division temperature control frame is attached to a conveying preheating box, and several pressure equalizing hydraulic cylinders are installed at equal intervals on the top of the conveying preheating box.
[0015] Several equalizing hydraulic cylinders are fitted with pressure limiting fixing frames at their bottom ends, and electric sliding rails are symmetrically installed at the bottom ends of the pressure limiting fixing frames;
[0016] The bottom end of the inlet / outlet electric slide rail is equipped with an inlet / outlet sliding bracket via a slide rail seat, and one end of the inlet / outlet sliding bracket is embedded with a locking electric slide rail;
[0017] One end of the slotting electric slide rail is equipped with a clamping and fixing bracket via a slide rail seat, and a shaping top mold is fitted between the two clamping and fixing brackets.
[0018] Several forming hydraulic cylinders are equidistantly installed on one side of the top of the overall control multi-division temperature control frame, and several dispensing hydraulic cylinders are symmetrically installed at equal intervals near the forming hydraulic cylinders on the top of the overall control multi-division temperature control frame.
[0019] According to the above technical solution, several conveying operation rollers are equidistantly and rotatably installed on the inner side of the whole control multi-isolation temperature control frame, and one of the conveying operation rollers has a linkage gear welded to both ends.
[0020] A hydraulic motor is mounted on a motor mount at one end of the integrated multi-division temperature control frame, corresponding to the position of the linkage gear. The side end of the linkage gear is meshed with a multi-tooth conveyor belt.
[0021] The multi-tooth conveyor belt is equipped with a heat-resistant protective conveyor belt on its side end, and a number of locking and limiting sleeves are installed at equal intervals on the side end of the heat-resistant protective conveyor belt.
[0022] The inner side of the positioning and limiting sleeve is fitted with a shaping bottom mold;
[0023] The bottom end of the dividing hydraulic cylinder is equipped with a positioning universal joint, and the bottom ends of several forming hydraulic cylinders and positioning universal joints are all snapped with forming pressure relief plates;
[0024] The inner side of the multi-temperature control frame is equidistantly equipped with an insulation spray separation frame, and the bottom end of the insulation spray separation frame is equidistantly clamped with several aligned downward spray treatment pipes.
[0025] The sliding frame is slidably installed at the bottom of the pressure limiting and fixing frame. The pressure limiting and fixing frame, the sliding frame, and the clamping and fixing frame are all placed inside the overall control multi-division temperature control frame. There are four equalizing hydraulic cylinders and four forming hydraulic cylinders.
[0026] According to the above technical solution, a downward punch fixing sleeve is connected through the top end of the alignment spray treatment pipe;
[0027] The inner side of the heat-insulating spray separation frame is equidistantly connected with several self-weight exhaust sliding blocks;
[0028] Several electric heating processors are symmetrically and equidistantly installed on the inner side of the integrated multi-section temperature control frame, and several closed-section hydraulic cylinders are equidistantly connected to one end of the integrated multi-section temperature control frame and the conveying preheating box.
[0029] An isolation limiting plate is installed at the top of the closed-isolation hydraulic cylinder;
[0030] The inner ends of the multi-section temperature control frame are connected to gas injection operation pipes, and protective gas cylinders are snapped into the positions of the gas injection operation pipes at both ends of the multi-section temperature control frame.
[0031] The entire control multi-section temperature control frame has several inlet and outlet straight-blowing oblique pipes equidistantly connected at both ends, and return spray bends are connected through both ends of the entire control multi-section temperature control frame.
[0032] The multi-toothed conveyor belt and the heat-resistant protective conveyor belt are rotatably installed inside the overall control multi-division temperature control frame, and the input shaft of the hydraulic motor is engaged with one end of the linkage gear.
[0033] According to the above technical solution, a processing restriction valve is embedded at one end of several of the aforementioned inlet and outlet straight blowing pipes, air injection operation pipes and return spray bends;
[0034] One end of each of the aforementioned inlet and outlet straight-blowing inclined pipes is connected to a direct-injection treatment bucket, and two of the aforementioned inlet and outlet straight-blowing inclined pipes are connected to an extraction guide fan on their inner side.
[0035] The top of the pressure limiting fixing frame is equipped with a number of processing hydraulic cylinders at equal intervals, and the bottom of the number of processing hydraulic cylinders is equipped with a processing pressing plate.
[0036] The longitudinal section of the self-weight exhaust sliding block is cross-shaped, and the side end of the isolation and restriction plate slides and fits against the side end of the whole control multi-isolation temperature control frame.
[0037] According to the above technical solution, one end of the gas injection operation pipe is connected to one end of the protective gas tank via an adapter;
[0038] The input ends of the hydraulic motor, equalizing hydraulic cylinder, inlet and outlet electric slide rail, positioning electric slide rail, forming hydraulic cylinder, separating hydraulic cylinder, electric heat processor, isolation hydraulic cylinder, processing limit valve and extraction guide fan are all electrically connected to the output end of the external controller.
[0039] The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0040] According to the above technical solution, a dual-movement slag removal assembly is provided on the side end of the integrated control multi-section temperature control frame;
[0041] The dual-movement slag removal assembly includes a feed motor;
[0042] The top side of the multi-section temperature control frame is equipped with a feeding motor via a motor mount, and the output shaft of the feeding motor is clamped to a double-support fixed clamp.
[0043] Both ends of the double-support fixed clamp are clamped with a feeding electric push rod, and one end of the feeding electric push rod is clamped with the feeding fixed clamp;
[0044] The top of the multi-division temperature control frame is equipped with a material picking motor via a motor mount, and the output shaft of the material picking motor is engaged with a multi-support fixed bracket.
[0045] The two ends of the multi-braced fixed clamp are equidistantly clamped with material-picking electric push rods, and one end of each of the two material-picking electric push rods is equipped with a material-picking fixed clamp.
[0046] The material handling clamp is equipped with a correction motor at equal intervals through the motor base on the inner side of the clamp, and the output shaft of the correction motor is clamped to the correction clamp.
[0047] The top of the feeding clamp and the top of two of the correction clamps are each equidistantly clamped with a number of pressure cylinders, and the bottom of the pressure cylinders is equipped with elastic pressure pads.
[0048] According to the above technical solution, an adsorption plate is embedded in the inner side of the elastic pressing sheet, and one end of the adsorption plate is connected to a processing air tube through an adapter.
[0049] The feeding and unloading clamps are equipped with pressure-controlled air pumps via motor mounts at one end of the air pipe corresponding to the processing air pipe position.
[0050] A linkage control valve is embedded at one end of the processing air pipe;
[0051] The other two of the aforementioned modifications have several external electric push rods installed at equal intervals on one end of the card holder;
[0052] The inner side of the integrated multi-isolation temperature control frame is symmetrically connected with interlocking pneumatic slide rails, and a waste collection and fixing box is installed at the top of the interlocking pneumatic slide rails through the slide rail seat;
[0053] Both the double-support fixed clamp and the multi-support fixed clamp are rotatably mounted on the top of the whole control multi-division temperature control frame. There are two of each of the feeding fixed clamp and the picking fixed clamp. The correction clamp is rotatably fitted with the picking fixed clamp.
[0054] According to the above technical solution, a pick-up and place cylinder is symmetrically installed at one end of the conveying preheating box, and a pick-up and place stationary frame is installed at one end of the pick-up and place cylinder.
[0055] The top of the pick-and-place stationary frame is equidistantly equipped with several lifting cylinders, and one end of each of the external electric push rods, the material placement stationary frame and the lifting cylinder is equipped with an electric pick-and-place device.
[0056] Both ends of the integrated multi-isolation temperature control frame are snapped with closed-pressure pneumatic slide rails, and one end of the closed-pressure pneumatic slide rail is equipped with a pneumatic isolation cover through a slide rail seat.
[0057] One end of the conveying preheating box is hinged with a sealed limiting cover;
[0058] The correction pair has four card holders, and the side end of the pneumatic isolation cover is attached to one end of the whole control multi-isolation temperature control frame;
[0059] The input terminals of the feeding motor, discharging electric push rod, picking motor, picking electric push rod, correction motor, pressure matching cylinder, pressure control pump, linkage control valve, external extraction electric push rod, electric pick-and-place device, interlocking pneumatic slide rail, pick-and-place cylinder, lifting cylinder, and closed-pressure pneumatic slide rail are all electrically connected to the input terminal of an external controller.
[0060] A 3D display glass, comprising curved display glass;
[0061] The curved display glass is a four-curved edge glass.
[0062] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0063] 1. Equipped with a pressure-distributing flow control component, the entire control multi-section temperature control frame is separated by an insulated upper spray separation frame. With the top and bottom temperature control, an internal air pressure difference is formed. Combined with the lower punch fixing sleeve and the alignment lower spray treatment pipe, a slow airflow is formed to perform multi-position pneumatic bending and synchronous self-weight bending dual treatment on the softened glass base material. With the mold support, the initial control shaping is achieved. The shaping bottom mold and shaping top mold are pressed together by the equalizing hydraulic cylinder, the processing hydraulic cylinder and the processing pressing plate to achieve the glass base material shaping treatment. The shaping hydraulic cylinder, the separating hydraulic cylinder, the positioning universal joint and the forming pressure plate are used to perform secondary center pressing shaping and tertiary edge pressing shaping on the shaping top mold to achieve the hot pressing shaping treatment of the softened flat glass base material edge. The three-stage separation extrusion shaping is used to ensure the shape accuracy of the glass forming and improve product quality.
[0064] Protective gas is injected into multiple locations inside the mold through the injection operation pipe, inlet and outlet straight-blowing inclined pipe, return spray bend pipe, and protective gas tank. The airflow speed is controlled by the guide fan and inlet and outlet straight-blowing inclined pipe. The mold and finished product are slowly cooled by the low-temperature airflow. The internal airflow is also interconnected to achieve slow cooling while recycling the high-temperature protective gas, ensuring continuous and stable heating and cooling during production. The temperature inside the multi-chamber temperature control frame is controlled to different degrees by the electric heating processor and isolation limiting plate, realizing different levels of heating and cooling treatment in the internal multi-chamber. The feeding speed of the heat-resistant protective conveyor belt is controlled by the linkage gear and multi-tooth conveyor belt. Through continuous switching and multi-chamber level heating and cooling treatment, the entire process of preheating, softening, shaping and cooling of the mold and glass substrate is processed simultaneously, reducing the occurrence of thermal stress damage to the material caused by rapid heating and cooling.
[0065] By combining hot bending and hot pressing, and utilizing coordinated heating and cooling, along with uniform processing throughout the softening and curing process, this technology effectively solves the problem in existing technologies where the shape of curved glass cannot be precisely controlled solely through hot bending and subsequent springback after cooling. By employing pneumatic hot bending, gravity-fed hot bending, shaping hot pressing, and edge-correcting hot pressing, along with slow heating and cooling, and mold control, the shape of the curved glass can be effectively controlled. Simultaneous pretreatment and forming processes reduce waiting time during production, ensuring both product quality and production efficiency. Furthermore, the controllable production process improves the actual yield rate, guaranteeing the quality of automotive curved display glass.
[0066] 2. Equipped with a dual-movement slag removal component, the material feeding electric push rod, material feeding fixed clamp, electric pick-and-place device, elastic pressing plate and suction plate are used to handle the loading and unloading of the shaping bottom mold and glass substrate. The feeding motor drives the double support fixed clamp to change position, realizing the simultaneous operation of material loading and unloading. The simultaneous placement of the mold and glass substrate increases the feeding speed. The material picking electric push rod drives the material picking fixed clamp to move. The pressing cylinder, suction plate, external electric push rod and electric pick-and-place device are used to handle the material loading and unloading of the mold and glass. The waste collection fixed box is used for waste collection. The pick-and-place cylinder drives the pick-and-place fixed transfer frame to move. The lifting cylinder drives the electric pick-and-place device to clamp the shaping top mold. The conveying preheating box heats the shaping top mold, realizing the mold loading and preheating process.
[0067] The system utilizes electric sliding rails to move the sliding frame, inserting the top mold into the clamping frame for feeding. By coordinating feeding preheating with moving feeding and clamping feeding, and employing bidirectional feeding and unloading, alignment angle correction, rotary waste removal, and bidirectional moving mold placement in the middle, the system achieves rapid feeding and unloading operations, improving overall processing speed. This reduces the problem of equipment temperature drop and increased energy consumption caused by prolonged opening and closing, which affects actual processing efficiency.
[0068] In summary, by combining the pressure-distributing flow control component and the dual-movement slag removal component, and utilizing bidirectional rapid feeding and mold feeding preheating synchronous processing, along with multi-stage hot bending and hot pressing shaping processes, rapid and accurate alignment processing can be achieved during the forming of curved display glass, improving product quality and production efficiency. At the same time, the use of multi-stage serial circulation processing ensures stable temperature during equipment processing and reduces energy consumption. Attached Figure Description
[0069] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used together with the embodiments of the invention to explain the invention and do not constitute a limitation thereof.
[0070] In the attached diagram:
[0071] Figure 1 This is a schematic diagram of the method flow of the present invention;
[0072] Figure 2 This is a three-dimensional structural schematic diagram of the present invention;
[0073] Figure 3 This is a schematic diagram of the structure of the pressure divider flow control component of the present invention;
[0074] Figure 4 This is a schematic diagram of the installation structure of the lower punch fixing sleeve of the present invention;
[0075] Figure 5 This is a schematic diagram of the installation structure of the heat-resistant protective conveyor belt of the present invention;
[0076] Figure 6 This is a schematic diagram of the installation structure of the pressure-limiting fixing bracket of the present invention;
[0077] Figure 7 This is a schematic diagram of the installation structure of the gas injection operation tube of the present invention;
[0078] Figure 8 This is a schematic diagram of the installation structure of the conveying preheating box of the present invention;
[0079] Figure 9 This is a schematic diagram of the structure of the dual-movement slag removal assembly of the present invention;
[0080] Figure 10 This is a schematic diagram of the installation structure of the feed motor of the present invention;
[0081] Figure 11 This is a schematic diagram of the curved display glass structure of the present invention;
[0082] Numbered in the diagram: 1. Integrated multi-stage temperature control rack;
[0083] 2. Pressure-distributing flow control assembly; 201. Conveying operating roller; 202. Linkage gear; 203. Hydraulic motor; 204. Multi-tooth conveyor belt; 205. Heat-resistant protective conveyor belt; 206. Positioning and limiting sleeve; 207. Shaping bottom mold; 208. Conveying preheating box; 209. Pressure equalizing hydraulic cylinder; 210. Pressure limiting fixing frame; 211. Inlet and outlet electric slide rail; 212. Inlet and outlet sliding frame; 213. Positioning electric slide rail; 214. Clamping and fixing frame; 215. Shaping top mold; 216. Forming hydraulic cylinder; 217. Distributing and fixing hydraulic cylinder; 218. 219. Positioning universal joint; 220. Forming pressure plate; 221. Insulated upper spray separation frame; 222. Alignment lower spray treatment pipe; 223. Lower punch fixing sleeve; 224. Self-weight exhaust sliding block; 225. Electric heating processor; 226. Isolation hydraulic cylinder; 227. Isolation limiting plate; 228. Air injection operation pipe; 229. Protective air tank; 230. Inlet and outlet straight blow oblique pipe; 231. Return spray bend; 232. Treatment limiting valve; 233. Direct spray treatment hopper; 234. Extraction guide fan; 235. Treatment hydraulic cylinder; 236. Treatment pressing plate;
[0084] 3. Dual-movement slag removal assembly; 301. Feeding motor; 302. Double-support fixed clamping frame; 303. Discharge electric push rod; 304. Discharge fixed clamping frame; 305. Retrieval motor; 306. Multi-support fixed clamping frame; 307. Retrieval electric push rod; 308. Retrieval fixed clamping frame; 309. Correction motor; 310. Correction clamping frame; 311. Pressing cylinder; 312. Elastic pressure plate; 313. Suction... 314. Processing air pipe; 315. Pressure-controlled air pump; 316. Linkage control valve; 317. External electric push rod; 318. Electric pick-and-place device; 319. Interlocking pneumatic slide rail; 320. Waste collection fixing box; 321. Pick-and-place cylinder; 322. Pick-and-place fixed transfer frame; 323. Lifting cylinder; 324. Pressure-sealing pneumatic slide rail; 325. Pneumatic isolation cover; 326. Airtight limit cover;
[0085] 4. Curved display glass. Detailed Implementation
[0086] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0087] Example: Figure 1-10 As shown, the present invention provides a technical solution, a method for manufacturing 3D display glass, comprising the following steps:
[0088] S1. Pre-cutting and pre-treatment: The flat glass substrate is divided into glass substrates of the required size by a cutting device. The shaped glass substrate is then subjected to CNC precision engraving, grinding, polishing and ultrasonic cleaning to achieve the shaping and preliminary treatment of the glass substrate.
[0089] S2, thermogravimetric stabilization: The pretreated glass substrate is placed on the top of the stabilization mold 207 in the multi-temperature control frame 1. The glass substrate is heated by the electric heating processor 224 and the glass substrate is bent by its own weight and micro-airflow direct blowing with the alignment spray pipe 221 to achieve the initial stabilization treatment of the glass substrate.
[0090] S3. Hot pressing and shaping: The pre-shaped and softened glass substrate is pressed and shaped by the shaping bottom mold 207 and the shaping top mold 215. The softened glass substrate is then precisely aligned and pressed and shaped again by the positioning universal joint 218 and the forming pressure plate 219 to achieve the forming process of the glass substrate.
[0091] S4. Post-cooling treatment: The display glass is cooled through the gas injection pipe 227, the inlet and outlet straight blowing pipe 229 and the return spray bend pipe 230 to practice the curing and shaping treatment of the display glass. Then, through curved surface polishing, chemical strengthening and coating treatment, the manufacturing of 3D display glass is realized.
[0092] The multi-stage temperature control rack 1 is equipped with a pressure-distributing flow control component 2;
[0093] The pressure-dividing flow control assembly 2 includes a conveying operating roller 201, a linkage gear 202, a hydraulic motor 203, a multi-tooth conveyor belt 204, a heat-resistant protective conveyor belt 205, a positioning and limiting sleeve 206, a shaping bottom mold 207, a conveying preheating box 208, a pressure equalizing hydraulic cylinder 209, a pressure limiting fixing frame 210, an inlet / outlet electric slide rail 211, an inlet / outlet sliding frame 212, a positioning electric slide rail 213, a clamping and fixing frame 214, a shaping top mold 215, a forming hydraulic cylinder 216, and a pressure-dividing hydraulic cylinder. Cylinder 217, positioning universal joint 218, forming pressure plate 219, heat insulation upper spray separation frame 220, alignment lower spray treatment pipe 221, lower punch fixing sleeve 222, self-weight exhaust sliding block 223, electric heating processor 224, closed isolation hydraulic cylinder 225, isolation limiting plate 226, air injection operation pipe 227, protective air tank 228, inlet and outlet direct blow oblique pipe 229, return spray bend 230, treatment limiting valve 231, direct spray treatment hopper 232, and extraction guide fan 233;
[0094] A number of conveying operation rollers 201 are equidistantly and rotatably installed on the inner side of the multi-isolation temperature control frame 1, and each of the conveying operation rollers 201 has a linkage gear 202 welded to both ends.
[0095] A hydraulic motor 203 is mounted on a motor mount at one end of the multi-stage temperature control frame 1, corresponding to the position of the linkage gear 202. The side end of the linkage gear 202 is meshed with a multi-toothed conveyor belt 204.
[0096] A heat-resistant protective conveyor belt 205 is installed on the side of the multi-toothed conveyor belt 204. The multi-toothed conveyor belt 204 and the heat-resistant protective conveyor belt 205 are rotatably installed inside the whole control multi-division temperature control frame 1. The input shaft of the hydraulic motor 203 is engaged with one end of the linkage gear 202 to achieve steady transmission. Several locking and limiting sleeves 206 are equidistantly installed on the side of the heat-resistant protective conveyor belt 205.
[0097] The inner side of the positioning and limiting sleeve 206 is fitted with a shaping bottom mold 207;
[0098] The top side of the multi-isolation temperature control frame 1 is clamped to a conveying preheating box 208, and several pressure equalizing hydraulic cylinders 209 are installed at equal intervals on the top of the conveying preheating box 208.
[0099] Several equalizing hydraulic cylinders 209 are clamped at their bottom ends with pressure limiting fixing brackets 210, and the bottom ends of the pressure limiting fixing brackets 210 are symmetrically equipped with inlet and outlet electric slide rails 211.
[0100] An inlet / outlet sliding bracket 212 is installed at the bottom of the inlet / outlet electric slide rail 211 via a slide rail seat. The inlet / outlet sliding bracket 212 is slidably installed at the bottom of the pressure limiting fixing bracket 210. The pressure limiting fixing bracket 210, the inlet / outlet sliding bracket 212 and the clamping fixing bracket 214 are all placed inside the whole control multi-division temperature control bracket 1 to achieve sliding alignment support and clamping restriction, and improve the overall connection and linkage stability. One end of the inlet / outlet sliding bracket 212 is embedded with a clamping electric slide rail 213.
[0101] One end of the slotting electric slide rail 213 is equipped with a clamping bracket 214 via a slide rail seat, and a shaping top mold 215 is fitted between the two clamping brackets 214.
[0102] Several forming hydraulic cylinders 216 are equidistantly installed on one side of the top of the multi-division temperature control frame 1. There are four equalizing hydraulic cylinders 209 and four forming hydraulic cylinders 216 to achieve the separation extrusion forming process. Several dividing hydraulic cylinders 217 are equidistantly and symmetrically installed on the top of the multi-division temperature control frame 1 near the position of the forming hydraulic cylinders 216.
[0103] The bottom end of the fixed hydraulic cylinder 217 is equipped with a positioning universal joint 218, and the bottom ends of several forming hydraulic cylinders 216 and positioning universal joints 218 are all clamped with forming pressure relief plates 219.
[0104] A temperature-controlled multi-isolation temperature control frame 1 is equipped with a temperature-insulating upper spray separation frame 220 at equal intervals on its inner side, and a number of aligned lower spray treatment pipes 221 are equidistantly connected to the bottom of the temperature-insulating upper spray separation frame 220.
[0105] A downward punch fixing sleeve 222 is connected through the top end of the alignment spray treatment pipe 221;
[0106] Several self-weight exhaust sliding blocks 223 are equidistantly connected to the inner side of the heat-insulating upper spray separation frame 220. The longitudinal section of the self-weight exhaust sliding block 223 is cross-shaped, so as to realize the steady cooperation operation of lifting exhaust and isolation restriction.
[0107] Several electric heating processors 224 are symmetrically and equidistantly installed on the inner side of the multi-temperature control frame 1. Several closed-isolation hydraulic cylinders 225 are equidistantly connected to one end of the multi-temperature control frame 1 and the conveying preheating box 208.
[0108] An isolation limiting plate 226 is installed at the top of the closed-isolation hydraulic cylinder 225. The side end of the isolation limiting plate 226 slides and fits against the side end of the whole control multi-isolation temperature control frame 1 to realize internal multi-space isolation heating treatment.
[0109] The inner two ends of the multi-section temperature control frame 1 are connected to the gas injection operation pipe 227. The two ends of the multi-section temperature control frame 1 are connected to the protective gas tank 228 at the positions corresponding to the gas injection operation pipe 227. One end of the gas injection operation pipe 227 is connected to one end of the protective gas tank 228 through an adapter to realize the protective gas supply and cooling treatment.
[0110] The entire control multi-isolation temperature control frame 1 has several inlet and outlet straight blowing oblique pipes 229 connected at equal intervals at both ends, and the entire control multi-isolation temperature control frame 1 has return spray bends 230 connected at both ends.
[0111] A treatment restriction valve 231 is embedded at one end of several inlet and outlet straight blow pipes 229, air injection operation pipes 227 and return spray bend pipes 230;
[0112] Several inlet and outlet straight blowing inclined pipes 229 are each connected to a direct injection treatment bucket 232 at one end, and two of the inlet and outlet straight blowing inclined pipes 229 are connected to an extraction guide fan 233 on the inner side.
[0113] Several processing hydraulic cylinders 234 are equidistantly installed at the top of the pressure limiting fixing frame 210, and processing pressing plates 235 are installed at the bottom of the several processing hydraulic cylinders 234.
[0114] To ensure stable operation of the equipment, the input terminals of the hydraulic motor 203, the pressure equalizing hydraulic cylinder 209, the inlet and outlet electric slide rail 211, the positioning electric slide rail 213, the forming hydraulic cylinder 216, the separating hydraulic cylinder 217, the electric heating processor 224, the isolation hydraulic cylinder 225, the processing restriction valve 231, and the extraction guide fan 233 are all electrically connected to the output terminal of the external controller.
[0115] The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
[0116] The side end of the multi-stage temperature control frame 1 is equipped with a double-moving slag removal component 3;
[0117] The dual-movement slag removal assembly 3 includes a feeding motor 301, a double-support fixed clamping frame 302, a discharge electric push rod 303, a discharge fixed clamping frame 304, a pick-up motor 305, a multi-support fixed clamping frame 306, a pick-up electric push rod 307, a pick-up fixed clamping frame 308, a correction motor 309, a correction clamping frame 310, a pressure-aligning cylinder 311, an elastic pressure plate 312, an adsorption plate 313, a processing air pipe 314, a pressure-controlled air pump 315, a linkage control valve 316, an external extraction electric push rod 317, an electric pick-up and drop device 318, an interlocking pneumatic slide rail 319, a waste collection fixing box 320, a pick-up and drop cylinder 321, a pick-up and drop fixed transfer frame 322, a lifting cylinder 323, a pressure-closing pneumatic slide rail 324, a pneumatic isolation cover 325, and a tight isolation limit cover 326.
[0118] The top side of the multi-division temperature control frame 1 is equipped with a feeding motor 301 via a motor mount, and the output shaft of the feeding motor 301 is clamped to a double-support fixed clamp 302.
[0119] Both ends of the double-support fixed clamping frame 302 are clamped with the material feeding electric push rod 303, and one end of the material feeding electric push rod 303 is clamped with the material feeding fixed clamping frame 304.
[0120] On the other side of the top of the multi-division temperature control frame 1, a material picking motor 305 is installed via a motor base. The output shaft of the material picking motor 305 is clamped to a multi-support fixed clamp 306. Both the double-support fixed clamp 302 and the multi-support fixed clamp 306 are rotatably installed on the top of the multi-division temperature control frame 1 to achieve fixed support limit treatment.
[0121] The two ends of the multi-support fixed clamp 306 are equidistantly clamped with material picking electric push rods 307, and one end of each of the two material picking electric push rods 307 is equipped with a material picking fixed clamp 308.
[0122] Inside the material pick-up fixed clamp 308, a correction motor 309 is installed at equal intervals through a motor base. The output shaft of the correction motor 309 is engaged with a correction clamp 310. There are four correction clamps 310 to achieve alignment and alignment correction. There are two material discharge fixed clamps 304 and two material pick-up fixed clamps 308. The correction clamps 310 and the material pick-up fixed clamps 308 are rotatably engaged to achieve alignment correction and alignment material pick-up and drop-off.
[0123] The top of the feeding clamp 304 and the top of two of the correction clamps 310 are each equidistantly clamped with several pressure cylinders 311, and the bottom of the several pressure cylinders 311 is equipped with elastic pressure plates 312.
[0124] An adsorption plate 313 is embedded inside the elastic pressure patch 312, and one end of the adsorption plate 313 is connected to a treatment air tube 314 via an adapter.
[0125] A pressure-controlled air pump 315 is installed at one end of the feeding fixed clamp 304 and the picking fixed clamp 308, corresponding to the position of the processing air pipe 314, via a motor mount.
[0126] A linkage control valve 316 is embedded at one end of the treatment air tube 314;
[0127] The other two corrections have several external electric push rods 317 installed at equal intervals on one end of the card holder 310;
[0128] The inner side of the multi-isolation temperature control frame 1 is symmetrically connected with interlocking pneumatic slide rails 319, and the top of the interlocking pneumatic slide rails 319 is equipped with a waste collection and fixing box 320 through the slide rail seat.
[0129] A pick-and-place cylinder 321 is symmetrically installed at one end of the preheating box 208, and a pick-and-place fixed-shift frame 322 is installed at one end of the pick-and-place cylinder 321.
[0130] The top of the pick-and-place stationary frame 322 is equipped with several lifting cylinders 323 at equal intervals, several external electric push rods 317, a material feeding stationary frame 304, and an electric pick-and-place device 318 installed at one end of each of the lifting cylinders 323.
[0131] Both ends of the multi-isolation temperature control frame 1 are clamped with pressure-closing pneumatic slide rails 324. One end of the pressure-closing pneumatic slide rail 324 is equipped with a pneumatic isolation cover 325 through the slide rail seat. The side end of the pneumatic isolation cover 325 is attached to one end of the multi-isolation temperature control frame 1 to ensure the stability of the closed seal.
[0132] One end of the conveyor preheating box 208 is hinged with a sealed limiting cover 326;
[0133] To ensure stable operation of the equipment, the input terminals of the feeding motor 301, the discharging electric push rod 303, the picking motor 305, the picking electric push rod 307, the correction motor 309, the pressure-aligning cylinder 311, the pressure-controlled air pump 315, the linkage control valve 316, the external extraction electric push rod 317, the electric pick-and-place device 318, the interlocking pneumatic slide rail 319, the pick-and-place cylinder 321, the lifting cylinder 323, and the closed-pressure pneumatic slide rail 324 are all electrically connected to the input terminal of an external controller.
[0134] like Figure 11 As shown, the present invention provides a technical solution, a 3D display glass, including a curved display glass 4;
[0135] Curved display glass 4 is a four-curved edge glass.
[0136] The working principle and usage process of this invention are as follows: When manufacturing curved display glass 4, the workers use an external cutting device to cut the flat glass base material of curved display glass 4 according to the required size. After cutting, the cut flat glass base material is surface treated by CNC precision engraving, surface polishing and fine grinding, and ultrasonic cleaning. After treatment, the flat glass base material is collected by the workers and transported to the loading position on the side of the multi-temperature control rack 1. At the same time, the workers place the shaping bottom mold 207 on the loading position on the side of the multi-temperature control rack 1 to realize the pre-production preparation of curved display glass 4.
[0137] After preparation, the feeding electric push rod 303 drives the feeding fixed clamp 304 to move to the feeding position. The electric pick-and-place device 318 clamps and picks up the shaping bottom mold 207. At this time, the feeding electric push rod 303 drives the feeding fixed clamp 304 to reset. The feeding motor 301 drives the double support fixed clamp 302 to rotate, realizing the switching of the two sets of feeding fixed clamps 304. After the switching is completed, the pressure cylinder 311 drives the elastic pressing sheet 312 to move down, so that the bottom of the elastic pressing sheet 312 and the adsorption plate 313 contact the top of the processed flat glass substrate. The air between the adsorption plate 313 and the flat glass substrate is extracted by the pressure pump 315 and the processing air pipe 314. The flat glass substrate is adsorbed to the bottom of the adsorption plate 313 through the negative pressure environment, realizing the fixing of the flat glass substrate. When the flat glass substrate is adsorbed and fixed, the above picking operation of the shaping bottom mold 207 is repeated to realize the switching of feeding process.
[0138] When a set of double-support fixed clamping frames 302 picks up material, the pneumatic partition cover 325 is driven by the closed-pressure pneumatic slide rail 324 to open the overall control multi-division temperature control frame 1. Another set of material feeding fixed clamping frames 304 holding the shaping bottom mold 207 is driven into the inside of the overall control multi-division temperature control frame 1 by the material feeding electric push rod 303, so that the material feeding fixed clamping frame 304 moves to the side end of the heat-resistant protective conveyor belt 205, inserts the shaping bottom mold 207 into the side end of the clamping limit sleeve 206, and realizes the fixing of the shaping bottom mold 207. After the fixing is completed, the pneumatic partition cover 325 is driven by the closed-pressure pneumatic slide rail 324 to close the overall control multi-division temperature control frame 1. The electric heating processor 224 is used to perform electric heating treatment on the inside of the overall control multi-division temperature control frame 1 to realize the alignment feeding and preheating treatment of the shaping bottom mold 207. At the same time, multiple sets of electric heating processors 224 control the temperature of each position of the overall control multi-division temperature control frame 1.
[0139] During the preheating process, the closed-isolation hydraulic cylinder 225 drives the isolation limiting plate 226 to connect the entire multi-isolation temperature control frame 1. After connection, the hydraulic motor 203 drives the linkage gear 202 and the conveyor roller 201 to rotate along the entire multi-isolation temperature control frame 1. The linkage gear 202 meshes with the multi-tooth conveyor belt 204, and the rotating linkage gear 202 drives the multi-tooth conveyor belt 204 to rotate. The rotating multi-tooth conveyor belt 204 drives the heat-resistant protective conveyor belt 205 to rotate along the entire multi-isolation temperature control frame 1, thereby driving the placement of a fixed... The positioning and limiting sleeve 206 of the bottom mold 207 is rotated and repositioned. After the first set of bottom molds 207 is rotated and repositioned, the feeding operation of the feeding bracket 304 is repeated. During the feeding process, the flat glass base material at the bottom of the feeding bracket 304 is moved down by the pressing cylinder 311, which drives the elastic pressing sheet 312 and the adsorption plate 313 to place the flat glass base material on the top of the bottom mold 207. At the same time, the second set of bottom molds 207 is clamped to the side of the positioning and limiting sleeve 206, realizing the simultaneous feeding of the flat glass base material and the bottom mold 207.
[0140] After the material is fed, the pneumatic partition cover 325 is used again to close the temperature control frame 1. The flat glass base material and the shaping bottom mold 207 are preheated simultaneously by the electric heat processor 224. After the preheating is completed, the process of conveying by the heat-resistant protective conveyor belt 205 is repeated to move the flat glass base material and the shaping bottom mold 207 to the second heating chamber. Then the feeding process is repeated to realize the continuous feeding and preheating of the flat glass base material. After the preheating is completed, the flat glass base material is continuously heated by the second heating chamber and the third heating chamber. During the movement, the flat glass base material gradually rises from room temperature to 700°C. Then the heat-resistant protective conveyor belt 205 is used to transport the flat glass base material to the fourth heating chamber. At this time, the electric heat processor 224 located at the bottom of the heat-insulating spray separation frame 220 in the fourth heating chamber heats the temperature inside the chamber to 730°C.
[0141] Meanwhile, the electric heating processor 224 located at the top of the thermal insulation spray separation frame 220 inside the fourth heating chamber heats the internal temperature of the chamber to 725°C, creating a temperature difference inside. This temperature difference creates a pressure difference, causing the hot airflow at the top to spray down along the downward fixing sleeve 222 and the alignment downward spray treatment pipe 221 to spray protective gas. The slow protective gas blows directly downwards and bends the softened flat glass substrate. At this time, the self-weight exhaust sliding block 223 opens and closes the thermal insulation spray separation frame 220 to control the air pressure inside the fourth heating chamber. Through heating and softening and slow airflow, the flat glass substrate is softened uniformly. After the fourth heating chamber has softened for a certain period of time, the flat glass substrate with the initial edge bending is moved to the fifth heating chamber for heating, gravity bending and airflow direct spray bending treatment, realizing the secondary softening and bending treatment of the flat glass substrate.
[0142] During the softening and shaping process of the flat glass substrate, the worker places the shaping mold 215 inside the conveying preheating box 208. At this time, the shaping mold 215 is preheated to 400°C by the conveying preheating box 208. Then, the isolation limiting plate 226 is driven by the closed hydraulic cylinder 225 to connect the two chambers inside the conveying preheating box 208. After the connection is completed, the pick-and-place transfer frame 322 is moved to the position of the shaping mold 215 inside the conveying preheating box 208 by the pick-and-place cylinder 321. Then, the lifting cylinder is used to... 323 drives the electric pick-and-place device 318 to move to the top of the shaping mold 215. The electric pick-and-place device 318 clamps and fixes the shaping mold 215. After clamping, the lifting cylinder 323 and the pick-and-place cylinder 321 drive the shaping mold 215 to move to one side of the inside of the conveying preheating box 208. Then, the isolation hydraulic cylinder 225 drives the isolation limiting plate 226 to separate the conveying preheating box 208. At this time, the shaping mold 215 is heated to 750°C to realize the material picking and repeated preheating treatment of the shaping mold 215.
[0143] The pressure equalizing hydraulic cylinder 209 drives the pressure limiting fixing frame 210 to rise, and the inlet and outlet electric slide rail 211 drives the inlet and outlet sliding frame 212 to enter the inside of the conveying preheating box 208 along the pressure limiting fixing frame 210. The inlet and outlet sliding frame 212 is moved to the bottom of the shaping top mold 215. At this time, the lifting cylinder 323 drives the electric pick-and-place device 318 to move down, and the shaping top mold 215 is placed inside the clamping and fixing frame 214 to realize the feeding process of the shaping top mold 215. After the feeding is completed, the pressure equalizing hydraulic cylinder 209 and the inlet and outlet electric slide rail 211 drive the shaping top mold 215 to move into the inside of the whole control multi-division temperature control frame 1 to realize the feeding process of the shaping top mold 215.
[0144] After initial softening and shaping, the flat glass substrate and the shaping bottom mold 207 are moved to the shaping top mold 215. The pressure equalizing hydraulic cylinder 209 drives the pressure limiting fixing frame 210, the sliding frame 212, and the clamping fixing frame 214 to move downward, so that the shaping top mold 215 and the shaping bottom mold 207 are fitted together. After the fitting is completed, the processing hydraulic cylinder 234 drives the processing pressing plate 235 to move downward. The processing pressing plate 235 pushes downward, so that the shaping bottom mold 207 and the shaping top mold 215 are fitted together. After the fitting is completed, the pressure equalizing hydraulic cylinder 209 pushes the pressure limiting fixing frame 210 to move downward, so that the shaping bottom mold 207 and the shaping top mold 215 perform initial hot pressing and shaping treatment on the softened flat glass substrate.
[0145] After the initial hot pressing and shaping is completed, the heat-resistant protective conveyor belt 205 drives the shaping bottom mold 207 and shaping top mold 215 to move and reposition to the position of the forming pressure plate 219. The forming hydraulic cylinder 216 drives the forming pressure plate 219 to move downward, and performs a second pressing process on the center position of the shaping bottom mold 207 and shaping top mold 215 to achieve a second hot pressing and shaping process. After hot pressing, it moves again to the split positioning hydraulic cylinder 217. At this time, the multi-part split positioning hydraulic cylinder 217 pushes the positioning universal joint 218 and the forming pressure plate 219 downward to press them to the top of the shaping top mold 215. The split positioning hydraulic cylinder 217 and the positioning universal joint 218 adjust the downward pressure point of the forming pressure plate 219, thereby squeezing the edge of the shaping top mold 215. By using edge pressure correction, the edge hot pressing and shaping process of the softened flat glass base material is achieved. The three-stage split extrusion shaping process ensures the steady processing of the 3D bending shaping of the flat glass base material.
[0146] After the flat glass substrate, the shaping bottom mold 207, and the shaping top mold 215 are completed, they are moved to the cooling position of the multi-chamber temperature control frame 1. At this time, the gas injection operation pipe 227, the inlet / outlet direct-blowing inclined pipe 229, and the return spray bend pipe 230 are opened through the processing restriction valve 231, so that the multiple chambers inside the multi-chamber temperature control frame 1 are interconnected. After the interconnection is completed, the protective gas in the protective gas tank 228 enters the material outlet position inside the multi-chamber temperature control frame 1 through the gas injection operation pipe 227. At this time, the protective gas enters the position near the heat-resistant protective conveyor belt 205, and is then drawn by the extraction guide fan 233 and the inlet / outlet direct-blowing inclined pipe 229. 9. The protective gas is extracted and flows along the inlet and outlet of the direct blowing inclined pipe 229 and the direct spray treatment bucket 232, and performs surface direct blowing cooling treatment on the shaped bottom mold 207 and the shaped top mold 215. Through multi-stage direct blowing cooling, the shaped curved display glass 4, the shaped bottom mold 207 and the shaped top mold 215 are gradually cooled, and the temperature is slowly reduced from 730℃ to 100℃. In addition, the high temperature protective gas is extracted and injected into the feeding preheating position inside the whole control multi-partition temperature control rack 1 in conjunction with the return spray bend pipe 230, so as to realize the recycling of high temperature protective gas and rapid preheating treatment, and ensure the continuity and stability of its temperature rise.
[0147] After cooling, the curved display glass 4, the shaping bottom mold 207, and the shaping top mold 215 are moved to the discharge position. The pneumatic sliding rail 324 drives the pneumatic partition cover 325 to open the multi-partition temperature control frame 1. The material-picking electric push rod 307 moves the material-picking clamp 308 to the material-picking position. The correction motor 309 drives the correction clamp 310 to rotate, adjusting the position of the correction clamp 310 according to the positions of the curved display glass 4, the shaping bottom mold 207, and the shaping top mold 215. The pressure cylinder 311 drives the elastic pressure plate 312 and the adsorption plate 313 to adsorb the shaping top mold 215. After adsorption, the material-picking electric push rod 307 resets the material-picking clamp 308, and the material-picking motor 305 drives the multi-partition clamp 308 to rotate. 6. Rotate and switch the material picking fixture 308. After switching, the material picking fixture 308 is moved to the material picking position by the material picking electric push rod 307. After the material picking is completed, the qualified curved display glass 4 is picked up by the elastic pressing sheet 312 and the adsorption plate 313. After the picking is completed, the waste collection fixing box 320 is moved to the discharge position by the interlocking pneumatic slide rail 319. Then, the heat-resistant protective conveyor belt 205 rotates and the unqualified curved display glass 4 is rotated and dropped into the inside of the waste collection fixing box 320 to achieve waste collection. The shaping bottom mold 207 is rotated to the demolding position. The electric picker and placer 318 is driven by the external electric push rod 317 to clamp the shaping bottom mold 207 and remove the shaping bottom mold 207 from the clamping limit sleeve 206 to achieve the unloading process.
[0148] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A method for manufacturing 3D display glass, characterized in that, Includes the following steps: S1. Pre-cutting and pre-treatment: The flat glass substrate is divided into glass substrates of the required size by a cutting device. The shaped glass substrate is then subjected to CNC precision engraving, grinding, polishing and ultrasonic cleaning to achieve the shaping and preliminary treatment of the glass substrate. S2, thermogravimetric stabilization: The pretreated glass substrate is placed on the top of the stabilization mold (207) in the multi-temperature control frame (1), and the glass substrate is heated by the electric heating processor (224). The glass substrate is then subjected to self-weight and micro-airflow direct blowing bending treatment by the alignment spray pipe (221) to achieve the initial stabilization treatment of the glass substrate. S3, Hot pressing and shaping: The pre-shaped and softened glass substrate is pressed and shaped by the shaping bottom mold (207) and the shaping top mold (215), and the softened glass substrate is then precisely aligned and pressed and shaped again by the positioning universal joint (218) and the forming pressure plate (219) to achieve the forming process of the glass substrate. S4. After cooling: The display glass is cooled by the gas injection pipe (227), the inlet and outlet straight blowing pipe (229) and the return spray bend pipe (230). The solidification and shaping of the display glass is then carried out. Finally, the 3D display glass is manufactured by polishing the curved surface, chemical strengthening and coating.
2. The method for manufacturing 3D display glass according to claim 1, characterized in that, The integrated multi-stage temperature control rack (1) is equipped with a pressure-distributing flow control component (2); The pressure-distributing flow control assembly (2) includes a conveying operation roller (201) and a conveying preheating box (208). The top side of the multi-stage temperature control frame (1) is attached to a conveying preheating box (208), and a number of equalizing hydraulic cylinders (209) are installed at equal intervals on the top of the conveying preheating box (208). Several equalizing hydraulic cylinders (209) are clamped at their bottom ends with pressure limiting fixing brackets (210), and the pressure limiting fixing brackets (210) are symmetrically equipped with inlet and outlet electric slide rails (211) at their bottom ends. The bottom end of the electric slide rail (211) is equipped with an electric slide frame (212) via a slide rail seat, and one end of the electric slide frame (212) is embedded with a locking electric slide rail (213). One end of the slotting electric slide rail (213) is equipped with a clamping bracket (214) through the slide rail seat, and a shaping top mold (215) is fitted between the two clamping brackets (214). Several forming hydraulic cylinders (216) are equidistantly installed on one side of the top of the overall control multi-division temperature control frame (1), and several dividing hydraulic cylinders (217) are equidistantly and symmetrically installed near the forming hydraulic cylinders (216) at the top of the overall control multi-division temperature control frame (1).
3. The method for manufacturing 3D display glass according to claim 2, characterized in that, The inner side of the multi-stage temperature control frame (1) is equidistantly mounted with several conveying operation rollers (201), and each of the conveying operation rollers (201) has a linkage gear (202) welded to both ends. The hydraulic motor (203) is mounted on a motor mount at one end of the multi-stage temperature control frame (1) corresponding to the position of the linkage gear (202). The side end of the linkage gear (202) is meshed with a multi-tooth conveyor belt (204). The multi-tooth conveyor belt (204) is equipped with a heat-resistant protective conveyor belt (205) on its side end, and a number of positioning and limiting sleeves (206) are installed at equal intervals on the side end of the heat-resistant protective conveyor belt (205). The positioning and limiting sleeve (206) is fitted with a shaping bottom mold (207) on its inner side. The bottom end of the dividing hydraulic cylinder (217) is equipped with a positioning universal joint (218), and the bottom ends of several forming hydraulic cylinders (216) and positioning universal joints (218) are all clamped with forming pressure relief plates (219). The temperature control frame (1) is equipped with a temperature-insulating spray separation frame (220) at equal intervals on its inner side. The bottom of the temperature-insulating spray separation frame (220) is clamped with several aligned spray treatment pipes (221) at equal intervals. The sliding frame (212) is slidably installed at the bottom of the pressure limiting frame (210). The pressure limiting frame (210), the sliding frame (212), and the clamping frame (214) are all placed inside the temperature control frame (1). There are four equalizing hydraulic cylinders (209) and four forming hydraulic cylinders (216).
4. The method for manufacturing 3D display glass according to claim 3, characterized in that, The top end of the alignment spray treatment pipe (221) is connected to a downward punch fixing sleeve (222). The inner side of the heat-insulating spray separation frame (220) is equidistantly connected with several self-weight exhaust sliding blocks (223). The inner side of the integrated multi-partition temperature control frame (1) is symmetrically and equidistantly equipped with several electric heating processors (224), and several closed-partition hydraulic cylinders (225) are equidistantly connected to one end of the integrated multi-partition temperature control frame (1) and the conveying preheating box (208). An isolation limiting plate (226) is installed at the top of the closed-isolation hydraulic cylinder (225); The inner two ends of the integrated multi-section temperature control frame (1) are connected to a gas injection operation pipe (227), and a protective gas cylinder (228) is snapped into the two ends of the integrated multi-section temperature control frame (1) at the positions corresponding to the gas injection operation pipe (227). The entire control multi-section temperature control frame (1) has several inlet and outlet straight blowing oblique pipes (229) equidistantly connected at both ends, and the entire control multi-section temperature control frame (1) has return spray bends (230) connected at both ends. The multi-tooth conveyor belt (204) and the heat-resistant protective conveyor belt (205) are rotatably installed inside the whole control multi-division temperature control frame (1), and the input shaft of the hydraulic motor (203) is engaged with one end of the linkage gear (202).
5. A method for manufacturing 3D display glass according to claim 4, characterized in that, A processing restriction valve (231) is embedded at one end of several of the aforementioned inlet and outlet straight blow pipes (229), air injection operation pipes (227), and return spray bends (230); One end of each of the inlet and outlet straight blowing oblique pipes (229) is connected to a direct injection treatment bucket (232), and two of the inlet and outlet straight blowing oblique pipes (229) are connected to an extraction guide fan (233) on the inside. The top of the pressure limiting fixing frame (210) is equipped with a plurality of processing hydraulic cylinders (234) at equal intervals, and the bottom of the plurality of processing hydraulic cylinders (234) is equipped with processing pressing plates (235). The longitudinal section of the self-weight exhaust sliding block (223) is cross-shaped, and the side end of the isolation limiting plate (226) slides and fits against the side end of the whole control multi-isolation temperature control frame (1).
6. A method for manufacturing 3D display glass according to claim 5, characterized in that, One end of the gas injection operation pipe (227) is connected to one end of the protective gas tank (228) via an adapter; The input ends of the hydraulic motor (203), equalizing hydraulic cylinder (209), inlet and outlet electric slide rail (211), positioning electric slide rail (213), forming hydraulic cylinder (216), separating hydraulic cylinder (217), electric heat processor (224), isolation hydraulic cylinder (225), processing restriction valve (231) and extraction guide fan (233) are all electrically connected to the output end of the external controller; The input terminal of the external controller is electrically connected to the output terminal of the external power supply.
7. A method for manufacturing 3D display glass according to claim 6, characterized in that, The side end of the multi-stage temperature control frame (1) is provided with a double-moving slag removal assembly (3); The dual-movement slag removal assembly (3) includes a feed motor (301); The top side of the multi-division temperature control frame (1) is equipped with a feeding motor (301) via a motor base, and the output shaft of the feeding motor (301) is clamped to a double-support fixed clamp (302). Both ends of the double-support fixed clamp (302) are clamped with a feeding electric push rod (303), and one end of the feeding electric push rod (303) is clamped with a feeding fixed clamp (304). The top of the multi-stage temperature control frame (1) is equipped with a material picking motor (305) via a motor mount, and the output shaft of the material picking motor (305) is connected to a multi-support fixed bracket (306). The multi-braced fixed clamp (306) has material picking electric push rods (307) equidistantly clamped at both ends, and one end of each of the two material picking electric push rods (307) is equipped with a material picking fixed clamp (308). The material taking fixed clamp (308) has a correction motor (309) installed at equal intervals through the motor base on its inner side, and the output shaft of the correction motor (309) is clamped to the correction clamp (310). The top of the feeding clamp (304) and the top of two of the correction clamps (310) are each equidistantly clamped with a number of pressure cylinders (311), and the bottom of the number of pressure cylinders (311) is equipped with elastic pressure plates (312).
8. A method for manufacturing 3D display glass according to claim 7, characterized in that, An adsorption plate (313) is embedded in the inner side of the elastic pressure patch (312), and one end of the adsorption plate (313) is connected to a treatment air tube (314) via an adapter. The feeding clamp (304) and the picking clamp (308) are equipped with a pressure-controlled air pump (315) via a motor mount at one end of the processing air pipe (314). A linkage control valve (316) is embedded at one end of the processing air pipe (314). The other two modified card holders (310) have several external electric push rods (317) installed at equal intervals at one end. The inner side of the multi-isolation temperature control frame (1) is symmetrically connected with a pneumatic slide rail (319), and a waste collection and fixing box (320) is installed at the top of the pneumatic slide rail (319) through the slide rail seat. The double-support fixed card holder (302) and the multi-support fixed card holder (306) are rotatably installed on the top of the whole control multi-isolation temperature control frame (1). There are two of each of the feeding fixed card holder (304) and the picking fixed card holder (308). The correction card holder (310) and the picking fixed card holder (308) are rotatably fitted together.
9. A method for manufacturing 3D display glass according to claim 8, characterized in that, The conveying preheating box (208) is symmetrically equipped with pick-up and release cylinders (321) at one end, and a pick-up and release fixed transfer frame (322) is installed at one end of the pick-up and release cylinders (321). The top of the pick-and-place stationary frame (322) is equipped with several lifting cylinders (323) at equal intervals, and one end of each of the several external electric push rods (317), the material release stationary frame (304) and the lifting cylinders (323) is equipped with an electric pick-and-place device (318). Both ends of the control multi-isolation temperature control frame (1) are snapped with closed-pressure pneumatic slide rails (324), and one end of the closed-pressure pneumatic slide rail (324) is equipped with a pneumatic isolation cover (325) through the slide rail seat. One end of the conveying preheating box (208) is hinged with a sealed limiting cover (326). There are four correction card holders (310), and the side end of the pneumatic isolation cover (325) is attached to one end of the whole control multi-isolation temperature control frame (1); The input terminals of the feeding motor (301), the discharging electric push rod (303), the picking motor (305), the picking electric push rod (307), the correction motor (309), the pressure-aligning cylinder (311), the pressure-controlled air pump (315), the linkage control valve (316), the external extraction electric push rod (317), the electric pick-and-place device (318), the interlocking pneumatic slide rail (319), the pick-and-place cylinder (321), the lifting cylinder (323), and the closed-pressure pneumatic slide rail (324) are all electrically connected to the input terminal of the external controller.
10. A 3D display glass, the 3D display glass produced by the manufacturing method of a 3D display glass according to any one of claims 1 to 9, characterized in that, Including curved display glass (4); The curved display glass (4) is a four-arc edge glass.
Citation Information
Patent Citations
Display device and 3D curved glass processing method
CN115246705A
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CN215828624U