Indentation cutting rewinder

Abstract

This utility model discloses a creasing, cutting, and rewinding machine, relating to the technical field of creasing, cutting, and rewinding machines. It includes a frame, and along the conveying direction of the frame, a feeding mechanism, a primary creasing assembly, a first cutting assembly, a secondary creasing assembly, a waste cleaning assembly, a second cutting assembly, and a winding mechanism are sequentially arranged. The feeding mechanism carries large-diameter rolls of material and conveys them to the primary creasing assembly. The primary creasing assembly performs initial creasing on the rolls conveyed by the feeding mechanism. The first cutting assembly performs a cutting operation on the rolls after the initial creasing, forming a waste area to be separated. The secondary creasing assembly performs a second creasing on the rolls after the first cutting operation. The waste cleaning assembly separates and removes the waste generated by the first cutting assembly from the rolls. The second cutting assembly cuts the rolls after waste cleaning, effectively improving production efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of creasing, cutting and rewinding machines, specifically a creasing, cutting and rewinding machine. Background Technology

[0002] In the field of coil processing, when processing large-diameter coils into finished products with specific shapes, such as those with regular or irregular perforated patterns, irregular edges, or stepped cut edges, not only is it necessary to cut the coil, but also to remove excess material, resulting in waste. Traditional processing equipment often leaves waste tightly adhered to the finished coil after shaping, making separation difficult. If not cleaned promptly, this waste can affect the accuracy of subsequent processing, leading to deviations in the finished product's shape. Furthermore, accumulated waste can easily entangle the equipment's transmission components, causing coil conveying jams, reducing processing efficiency, and even damaging the equipment. Moreover, existing equipment does not effectively integrate the cutting and waste removal processes in its process design, making waste removal complex and inefficient, failing to meet the demands of high-precision, high-efficiency shape processing in industrial production.

[0003] Therefore, it is necessary to propose a new technical solution to address the above problems. Utility Model Content

[0004] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.

[0005] A creasing, cutting and rewinding machine includes a frame, and a feeding mechanism, a primary creasing assembly, a first cutting assembly, a secondary creasing assembly, a waste cleaning assembly, a second cutting assembly, and a winding mechanism are arranged sequentially along the conveying direction of the frame.

[0006] The feeding mechanism is used to carry large-diameter rolls of material and feed them to the primary indentation assembly.

[0007] The primary indentation assembly is used to perform initial indentation processing on the roll material conveyed by the feeding mechanism;

[0008] The first cutting component is used to perform a cutting operation on the roll material that has undergone initial indentation, forming a waste area to be separated;

[0009] The secondary indentation assembly is used to perform a second indentation process on the roll material after it has been cut by the first cutting assembly.

[0010] The waste cleaning component is used to separate and remove the waste generated by the first cutting component from the roll material;

[0011] The second cutting component is used to cut the roll of material after waste removal;

[0012] The winding mechanism is used to receive the roll material cut by the second cutting component and rewind it into a small diameter finished product.

[0013] As a further embodiment of this utility model: the feeding mechanism includes a feeding frame, on which a feeding shaft for mounting the rolled material and a feeding power component for driving the feeding shaft to rotate are provided.

[0014] As a further embodiment of this utility model: the primary indentation assembly and the secondary indentation assembly each include a first support bracket mounted on the frame, an indentation roller mounted on the first support bracket, an indentation power component for driving the indentation roller to rotate, and a spacing adjustment structure disposed on the first support bracket for adjusting the spacing between the indentation rollers. The indentation roller is used to contact the rolled material and perform indentation operations.

[0015] As a further embodiment of the present invention: the first cutting assembly includes a second support bracket mounted on the frame, a rotatable cutting roller mounted on the second support bracket and having a cutting blade on its outer peripheral surface, a cutting power component for driving the cutting roller to rotate, and a positioning adjustment structure disposed on the second support bracket for adjusting the relative position of the cutting roller and the roll material.

[0016] As a further embodiment of this utility model: the waste cleaning assembly includes a third support bracket installed on the frame, a blowing device installed on the third support bracket for generating airflow, and at least one blowing nozzle connected to the blowing device and spraying in the direction of the blower toward the waste area on the roll.

[0017] As a further embodiment of this utility model: the area below the frame corresponding to the waste cleaning component is provided with a waste collection box for receiving and collecting waste, and the waste collection box is a pull-out or detachable structure.

[0018] As a further embodiment of this utility model: the second cutting assembly includes a knife holder mounted on the frame, a movable cutter that cooperates with the knife holder and can reciprocate along a direction perpendicular to the roll material conveying direction, and a cutting power component that drives the movable cutter to move.

[0019] As a further embodiment of this utility model: the winding mechanism includes a winding bracket mounted on the frame, a rotatable winding shaft for winding finished rolls of material, and a winding power component for driving the winding shaft to rotate. The winding shaft is adapted to receive the rolls of material cut by the second cutting component.

[0020] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0021] 1) High efficiency in waste removal: Through a combination of one-time creasing, cutting and secondary creasing processes, the connection between the waste area and the finished roll material is weakened. Combined with airflow cleaning, the efficiency of waste separation is significantly improved, and the impact of residual waste on subsequent processing is reduced.

[0022] 2) Improved processing accuracy: The components are integrated into the frame layout, and the roll material conveying path is fixed, reducing positional deviations caused by process changes; the adjustment structure of the creasing roller and the cutting roller can precisely control the processing parameters to ensure the shape and size accuracy of the finished product.

[0023] 3) Convenient equipment maintenance: The waste collection box adopts a pull-out or detachable design, which makes it easy to clean up waste; the support brackets and adjustment structures of each component are modularly designed, which reduces the difficulty and cost of equipment maintenance.

[0024] 4) Improved production efficiency: The continuous processing flow reduces the transfer time of roll material between processes, and the automation of waste cleaning reduces manual intervention, resulting in a significant improvement in overall production efficiency.

[0025] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0026] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0027] Figure 1 This is a schematic diagram of the structure of this utility model;

[0028] Figure 2 This is a schematic diagram of the structure of the feeding mechanism, the primary indentation assembly, the first cutting assembly, and the secondary indentation assembly in this utility model.

[0029] The reference numerals and names in the figure are as follows:

[0030] 1. Frame; 2. Feeding mechanism; 3. Primary creasing assembly; 4. First cutting assembly; 5. Secondary creasing assembly; 6. Waste cleaning assembly; 7. Second cutting assembly; 8. Rewinding mechanism; 9. Feeding rack; 10. Unloading shaft; 11. First support bracket; 12. Crimping roller; 13. Spacing adjustment structure; 14. Second support bracket; 15. Cutting roller; 16. Positioning adjustment structure; 17. Third support bracket; 18. Air blowing device; 19. Air nozzle; 20. Waste collection box; 21. Knife holder; 22. Movable cutter; 23. Rewinding bracket; 24. Rewinding shaft. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Please see Figure 1-2 In this embodiment of the utility model, an indentation, cutting and rewinding machine achieves continuous indentation, cutting, waste cleaning and rewinding of roll material through integrated design, solving the problems of poor process connection and difficult waste cleaning in traditional equipment.

[0033] The creasing, cutting, and rewinding machine includes a frame 1. Along the material conveying direction, the frame 1 is sequentially equipped with a feeding mechanism 2, a primary creasing assembly 3, a first cutting assembly 4, a secondary creasing assembly 5, a waste material cleaning assembly 6, a second cutting assembly 7, and a rewinding mechanism 8. All components are mechanically connected via the frame 1, forming a complete processing line.

[0034] The feeding mechanism 2 includes a feeding frame 9, on which a feeding shaft 10 and a feeding power component are mounted. The feeding shaft 10 is used to mount large-diameter rolls of material, and the feeding power component (such as a motor) drives the feeding shaft 10 to rotate, thereby achieving continuous feeding of the rolls. The feeding shaft 10 is usually equipped with a tension control device (such as a magnetic powder brake) to ensure stable tension during the feeding process and avoid the impact of tension fluctuations on subsequent processing accuracy.

[0035] The primary indentation assembly 3 is mounted on the frame 1 and includes a first support bracket 11, an indentation roller 12, an indentation power component, and a spacing adjustment structure 13. The outer circumferential surface of the indentation roller 12 has indentation patterns. Driven to rotate by the indentation power component (such as a motor), it forms indentation lines of a predetermined depth on the surface of the rolled material upon contact, providing a guiding path for subsequent cutting. The spacing adjustment structure 13 (such as a lead screw and nut pair or a slide rail and slider mechanism) can adjust the contact pressure between the indentation roller 12 and the rolled material to adapt to the processing requirements of rolled materials of different thicknesses.

[0036] The first cutting assembly 4 is installed downstream of the primary creasing assembly 3 and includes a second support bracket 14, a rotatable cutting roller 15 with cutting blades on its outer circumference, a cutting power component, and a positioning adjustment structure 16. The cutting roller 15 is driven to rotate by the cutting power component (such as a motor), and its cutting blades cut the roll material along the creasing line to form a waste area to be separated (such as edge material or hollowed-out parts). The positioning adjustment structure 16 (such as a slide rail slider mechanism or a lead screw and nut pair) can adjust the lateral position of the cutting roller 15 to adapt to the cutting requirements of roll materials of different widths.

[0037] The secondary creasing assembly 5 has a similar structure to the primary creasing assembly 3 and is located downstream of the first cutting assembly 4. Its function is to creasing the cut roll material again. By adjusting the creasing depth or position of the creasing roller 12, the connection between the waste area and the finished roll material is further weakened, which facilitates subsequent waste removal.

[0038] The waste cleaning assembly 6 includes a third support bracket 17, a blowing device 18, and an air nozzle 19. The third support bracket 17 is mounted on the frame 1, and the blowing device 18 (such as a blower) is fixed on the third support bracket 17 to generate compressed airflow. At least one air nozzle 19 is connected to the blowing device 18, and its spray direction is towards the waste area on the rolled material. When the rolled material passes under the air nozzle 19, the high-pressure airflow acts on the waste area, using the impact force of the airflow to separate the waste from the finished rolled material. The frame 1 has a waste collection box 20 in the area below the waste cleaning assembly 6, which adopts a pull-out or detachable structure for easy periodic cleaning of the collected waste.

[0039] The second cutting assembly 7 is installed downstream of the waste cleaning assembly 6 and includes a blade holder 21, a movable cutter 22, and a cutting power component. The blade holder 21 is fixed to the frame 1, and the movable cutter 22 cooperates with the blade holder 21. Driven by the cutting power component (such as a cylinder or motor), it reciprocates along the direction perpendicular to the roll material conveying direction to achieve lateral cutting of the roll material and form a finished roll material segment of a predetermined length.

[0040] The winding mechanism 8 is installed downstream of the second cutting assembly 7 and includes a winding bracket 23, a winding shaft 24, and a winding power component. The winding shaft 24 is rotatably mounted on the winding bracket 23 and is driven to rotate by the winding power component (such as a motor). It is adapted to receive the roll segments cut by the second cutting assembly 7 and rewind them into small-diameter finished products. The winding shaft 24 is usually equipped with a torque control device (such as a frequency converter) to ensure uniform tension during the rewinding process and prevent wrinkles or loosening of the finished roll.

[0041] Among them, the blowing device 18 of the waste cleaning component 6 has two working modes: continuous blowing and intermittent blowing.

[0042] In continuous blowing mode, the blowing device 18 continuously operates, outputting compressed airflow. The airflow is guided by the blowing device 18 to the integrated air nozzle 19 and sprayed onto the waste area of ​​the rolled material. The orientation and angle of the air nozzle 19 are calibrated to concentrate the airflow on the waste area as much as possible, reducing the impact on the finished rolled material. Simultaneously, the airflow output by the blowing device 18 can be adjusted according to the material of the rolled material and the condition of the waste adhesion, reducing the possibility of impact deformation on the surface of the rolled material while ensuring effective separation of the waste. This mode is suitable for continuous processing scenarios with high waste generation frequency and the need for real-time cleaning.

[0043] The intermittent blowing mode operates in conjunction with sensors and a control module. Sensors (such as photoelectric sensors and proximity sensors) are placed along the roll material conveying path to monitor the location of the waste area in real time (the waste material differs from the finished roll material in edge structure (e.g., height difference, light transmittance difference, cutting separation line, etc.)). When the sensor detects that the waste area has moved below the air nozzle 19, it transmits a signal to the control module, which then starts the blowing device 18. After the waste material is cleaned and separated, the sensor detects that the waste material has detached, and the control module stops the blowing device 18. This mode reduces equipment energy consumption while achieving the waste material cleaning function and is suitable for processing conditions with frequent waste material cleaning requirements.

[0044] Working principle:

[0045] Large-diameter rolls of material are conveyed to the primary creasing assembly 3 via the feeding mechanism 2. After initial creasing, the material enters the first cutting assembly 4, forming a waste area. Subsequently, the rolls enter the secondary creasing assembly 5, where the waste area is further weakened. Then, through the airflow of the waste cleaning assembly 6, the waste is separated from the rolls and falls into the waste collection box 20. The cleaned rolls are cut to predetermined lengths by the second cutting assembly 7 and finally rewound into small-diameter finished products via the winding mechanism 8. The entire process, through the coordinated operation of each assembly, achieves continuous processing of the rolls from large to small diameter, and from raw materials to finished products.

[0046] Beneficial effects:

[0047] Highly efficient waste removal: Through a combination of processes including primary creasing, cutting, and secondary creasing, the connection between the waste area and the finished roll material is weakened. Combined with airflow cleaning, this significantly improves waste separation efficiency and reduces the impact of residual waste on subsequent processing.

[0048] Improved processing accuracy: All components are integrated through the frame 1, and the roll material conveying path is fixed, reducing positional deviations caused by process changes; the adjustment structure of the creasing roller 12 and the cutting roller 15 can precisely control the processing parameters to ensure the shape and size accuracy of the finished product.

[0049] Easy equipment maintenance: The waste collection box 20 adopts a pull-out or detachable design, which makes it easy to clean up waste; the support brackets and adjustment structures of each component are modularly designed, which reduces the difficulty and cost of equipment maintenance.

[0050] Improved production efficiency: Continuous processing reduces the transfer time of roll materials between processes, and automated waste disposal reduces manual intervention, resulting in a significant improvement in overall production efficiency.

[0051] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A creasing, slitting and rewinding machine, characterized in that, The device includes a frame, and along the conveying direction of the frame, a feeding mechanism, a primary creasing assembly, a first cutting assembly, a secondary creasing assembly, a waste cleaning assembly, a second cutting assembly, and a winding mechanism are arranged in sequence. The feeding mechanism is used to carry large-diameter rolls and feed them to the primary indentation assembly; The primary indentation assembly is used to perform initial indentation processing on the roll material conveyed by the feeding mechanism; The first cutting component is used to perform a cutting operation on the roll material that has undergone initial indentation, forming a waste area to be separated; The secondary indentation assembly is used to perform a second indentation process on the roll material after it has been cut by the first cutting assembly. The waste cleaning component is used to separate and remove the waste generated by the first cutting component from the roll material; The second cutting component is used to cut the roll of material after waste removal; The winding mechanism is used to receive the roll material cut by the second cutting component and rewind it into a small diameter finished product.

2. A creasing, slitting and rewinding machine according to claim 1, characterized in that The feeding mechanism includes a feeding frame, on which a feeding shaft for mounting the roll material and a feeding power component for driving the feeding shaft to rotate are provided.

3. A creasing, slitting and rewinding machine according to claim 1, characterized in that Both the primary and secondary indentation components include a first support bracket mounted on the frame, an indentation roller mounted on the first support bracket, an indentation power component for driving the indentation roller to rotate, and a spacing adjustment structure disposed on the first support bracket for adjusting the spacing between the indentation rollers. The indentation roller is used to contact the rolled material and perform indentation operations.

4. A creasing, slitting and rewinding machine according to claim 1, characterized in that The first cutting assembly includes a second support bracket mounted on the frame, a rotatable cutting roller mounted on the second support bracket and having a cutting blade on its outer peripheral surface, a cutting power component for driving the cutting roller to rotate, and a positioning adjustment structure disposed on the second support bracket for adjusting the relative position of the cutting roller and the roll material.

5. A creasing, slitting and rewinding machine according to claim 1, characterized in that The waste cleaning assembly includes a third support bracket mounted on the frame, a blower mounted on the third support bracket for generating airflow, and at least one blower nozzle communicating with the blower and spraying in the direction of the blower toward the waste area on the roll.

6. The creasing, cutting, and rewinding machine according to claim 5, characterized in that, The area below the corresponding waste cleaning component on the frame is provided with a waste collection box for receiving and collecting waste. The waste collection box is a pull-out or detachable structure.

7. The creasing, cutting, and rewinding machine according to claim 1, characterized in that, The second cutting assembly includes a blade holder mounted on the frame, a movable cutter that cooperates with the blade holder and can reciprocate along a direction perpendicular to the roll material conveying direction, and a cutting power component that drives the movable cutter.

8. The creasing, cutting, and rewinding machine according to claim 1, characterized in that, The winding mechanism includes a winding bracket mounted on the frame, a rotatable winding shaft for winding finished rolls of material, and a winding power component for driving the winding shaft to rotate. The winding shaft is adapted to receive the roll of material cut by the second cutting component.

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