Transmission mechanical casting machining device

Abstract

The application discloses a transmission mechanical casting machining device and relates to the field of casting machining.The transmission mechanical casting machining device comprises first and second machining tables fixedly connected, a machining table top fixedly connected to the top of the first machining table, a machining vertical beam fixedly connected to the machining table top, a crushing assembly arranged on the machining vertical beam, the crushing assembly comprising at least one crushing hammer reciprocating up and down, and a servo motor driving the crushing assembly; a material collecting box for placing a casting mold is arranged on the machining table top, the material collecting box is located below the crushing hammer, a plurality of supporting roller shafts are rotatably connected to the top of the material collecting box, and a crushing assembly is arranged on the inner side of the material collecting box.The transmission mechanical casting machining device has the advantages that the structure is simple, the casting can be integrally machined and processed, the casting sand mold of various sizes can be applied, the sand mold can be crushed and recycled while the casting sand mold is crushed, the utilization rate of the sand mold is improved, and economic benefits are increased.

Description

Technical Field

[0001] This invention relates to the field of casting processing, specifically to a device for processing castings of transmission machinery. Background Technology

[0002] As core components in various mechanical equipment, the machining accuracy, efficiency, and resource utilization rate of transmission machinery castings directly affect the overall performance of the equipment and the economic benefits of the manufacturing enterprise. Sand casting is one of the most widely used processes in the production and processing of transmission machinery castings. After the casting is formed, the sand mold must be crushed to remove the casting, and then the crushed sand mold undergoes further processing. Therefore, the crushing and recycling of sand molds is a crucial step in the processing of transmission machinery castings.

[0003] Currently, in the processing of castings for transmission machinery, sand mold crushing and sand recycling mostly employ segmented processing equipment. This involves using specialized crushing equipment to crush the sand mold, and then transferring the crushed sand to recycling equipment for further crushing, screening, and other processing. This segmented approach has several drawbacks: Firstly, the equipment is complex in structure, occupies a large area, and requires multiple machines to operate collaboratively. This not only increases equipment purchase and maintenance costs but also prolongs the processing flow, reduces the overall efficiency of casting processing, and fails to achieve integrated processing of sand mold crushing and sand recycling. Secondly, existing crushing equipment has poor adaptability. For sand molds of different sizes in transmission machinery castings, it is often necessary to replace the corresponding crushing components or adjust the equipment parameters, making operation cumbersome, lacking versatility, and unable to meet the processing needs of sand molds of diverse sizes, thus limiting the equipment's applicability.

[0004] Meanwhile, in the sand mold crushing and recycling process, existing equipment has poor control over the degree of crushing, resulting in uneven particle size of the crushed sand and some sand that cannot be directly recycled and reused, leading to low utilization rate of sand mold resources. A large amount of insufficiently recycled sand not only wastes resources but also requires additional processing, increasing environmental pressure and costs in the production process, thereby reducing the overall economic benefits of the enterprise. Furthermore, although some integrated processing equipment attempts to combine crushing and recycling functions, their structural design is unreasonable, resulting in either poor crushing effects affecting the quality of the extracted castings or excessive sand loss during recycling, failing to effectively solve the aforementioned technical problems. Summary of the Invention

[0005] The purpose of this invention is to provide a processing device for transmission machinery castings to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A transmission machinery casting processing device includes a first processing table and a second processing table fixedly connected. A processing table surface is fixedly connected to the top of the first processing table, and a processing beam is fixedly connected to the processing table surface. A crushing component is mounted on the processing beam, and the crushing component includes at least one reciprocating crushing hammer, which is driven by a servo motor. A collection box for placing casting molds is provided on the processing table surface, located below the crushing hammer. Several support rollers are rotatably connected to the top of the collection box, and a crushing component is provided inside the collection box. A first spring is fixedly connected to the top of the second processing table, and a screening component is fixedly connected to the top of the first spring. A discharge port for discharging material is opened on the side wall of the collection box, directly facing the screening component.

[0007] As a further embodiment of the present invention: the crushing component includes a slide rod that is slidably disposed longitudinally with the processing beam, a crossbar fixedly connected to the top of the slide rod, a breaker hammer connected below the crossbar, a second spring fixedly connected below the crossbar, a rotating disk fixedly connected to the output shaft of the servo motor, and an arc-shaped tooth provided on the rotating disk, the slide rod abutting against the surface of the arc-shaped tooth under the elastic force of the second spring.

[0008] As a further aspect of the present invention: the arc-shaped tooth includes several stepped segments, and when the slide rod is misaligned with the stepped segments, it pops out downward under the action of the second spring force to achieve breakage.

[0009] As a further embodiment of the present invention: a sleeve is fixedly connected below the crossbar, a screw is threadedly connected inside the sleeve, a breaker hammer is fixedly connected to the bottom of the screw, and a drive block for driving the screw to rotate is fixedly connected to the outside of the screw.

[0010] As a further aspect of the present invention: the crushing components are provided in two sets, both of which are driven by servo motors.

[0011] As a further embodiment of the present invention: the crushing assembly includes a crushing motor fixed to the side wall of the collection box, a drive gear fixedly connected to the output shaft of the crushing motor, two crushing shafts rotatably connected to the side wall of the collection box, a driven gear meshing with the drive gear fixedly connected to the end of each crushing shaft, and crushing blades fixedly connected to the outside of the crushing shaft.

[0012] As a further embodiment of the present invention: a crushing chamber wall is provided on the outer side of the crushing shaft, the crushing chamber wall is fixed to the inner side of the collecting box, and a guide plate for guiding materials is also provided on the inner side of the collecting box.

[0013] As a further embodiment of the present invention: the screening component includes a screening box, a vibration motor is fixedly connected to the bottom of the screening box, and a screen is fixedly connected inside the screening box.

[0014] As a further embodiment of the present invention: the bottom of the screening box is fixedly connected to a first discharge port communicating with the space below the screen, and the bottom of the screening box is fixedly connected to a second discharge port communicating with the space above the screen.

[0015] As a further embodiment of the present invention: a magnetic iron removal component is provided at the discharge port.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a simple structure and can perform integrated processing of castings. It is not only applicable to casting sand molds of various sizes, but also can crush and recycle the sand molds while breaking them, thereby improving the utilization rate of sand molds and increasing economic benefits. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a device for processing castings for transmission machinery.

[0018] Figure 2 This is a schematic diagram of a transmission machinery casting processing device from another perspective.

[0019] Figure 3 This is a cross-sectional schematic diagram of a rotating disk in a transmission machinery casting processing device.

[0020] Figure 4 This is a partial top view of a screening component in a transmission machinery casting processing device.

[0021] Figure 5 for Figure 2 Enlarged view of a portion of point A in the middle.

[0022] Figure 6 This is a partial structural diagram of a crushing component in a transmission machinery casting processing device.

[0023] Figure 7 for Figure 6 A schematic diagram of the internal structure from another perspective.

[0024] Figure 8 This is a partial cross-sectional view of a material collection box in a transmission machinery casting processing device.

[0025] In the diagram: 1. First processing table; 2. Second processing table; 3. Processing table surface; 4. Processing beam; 5. Crushing assembly; 6. Crusher hammer; 7. Servo motor; 8. Collection box; 9. Support roller shaft; 10. Crushing assembly; 11. First spring; 12. Screening assembly; 13. Discharge port; 14. Slide bar; 15. Crossbar; 16. Second spring; 17. Rotating disk; 18. Arc tooth; 19. Sleeve; 20. Screw; 21. Drive block; 22. Crushing motor; 23. Drive gear; 24. Crushing shaft; 25. Crushing blade; 26. Crushing chamber wall; 27. Guide plate; 28. Screening box; 29. ​​Vibrating motor; 30. Screen; 31. First discharge port; 32. Second discharge port. Detailed Implementation

[0026] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other.

[0027] In the description of this invention, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0028] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art will understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0029] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0030] Please refer to the attached drawings. A transmission machinery casting processing device is designed to achieve integrated processing of casting crushing, pulverizing, and screening. Its overall structure consists of two core platforms: a first processing platform 1 and a second processing platform 2, which are fixedly connected. These two platforms work together to complete the entire casting processing process. The first processing platform 1 serves as the main processing area, with a processing table surface 3 fixedly connected to its top. This processing table surface 3 provides a stable foundation for the installation of subsequent processing components. To provide structural support for the crushing operation, a processing beam 4 is fixedly connected to the processing table surface 3. The processing beam 4 is specifically equipped with crushing components 5 for the initial crushing of castings. A collection box 8 is also provided on the processing table surface 3 for placing casting molds and collecting crushed materials. Together, these form the core processing unit on the first processing platform 1.

[0031] The crushing assembly 5, as the core actuator of the device, consists of two sets, both driven by the same servo motor 7, thereby improving crushing efficiency and ensuring the balance of crushing force. Each crushing assembly 5 includes at least one reciprocating breaker hammer 6, which achieves reciprocating motion through a specific transmission structure, thereby impacting and crushing the castings in the collection box 8. Specifically, the transmission structure of the crushing assembly 5 consists of a slide rod 14, a crossbar 15, a second spring 16, a rotating disk 17, and arc-shaped teeth 18. The slide rod 14 is connected to the machining beam 4 in a longitudinal sliding fit, ensuring that the slide rod 14 can only move in the vertical direction, avoiding deviation that would affect the crushing accuracy. The crossbar 15 is fixedly connected to the top of the slide rod 14, and the breaker hammer 6 is connected below the crossbar 15, providing elastic support for the reset of the breaker hammer 6. The second spring 16 is also fixedly connected below the crossbar 15, and the slide rod 14 always abuts against the surface of the arc-shaped teeth 18 of the rotating disk 17 under the elastic force of the second spring 16.

[0032] The servo motor 7 serves as the power source for the crushing assembly 5. Its output shaft is fixedly connected to the rotating disk 17. The arc-shaped teeth 18 on the rotating disk 17 are the key structure for driving the breaker hammer 6 to move up and down. The arc-shaped teeth 18 consists of several stepped segments, forming a staggered tooth surface structure. When the servo motor 7 drives the rotating disk 17 to rotate, the arc-shaped teeth 18 rotate together. The bottom of the slide rod 14 always fits against the surface of the arc-shaped teeth 18 under the preload of the second spring 16. When the slide rod 14 is misaligned with the stepped segment of the arc-shaped teeth 18, the slide rod 14 loses the support force of the tooth surface and quickly pops down under the elastic force of the second spring 16, driving the crossbar 15 and the breaker hammer 6 below to move down synchronously, impacting and crushing the casting mold and castings in the collection box 8. When the high segment of the arc-shaped teeth 18 contacts the slide rod 14 again, it pushes the slide rod 14 to reset upward, compressing the second spring 16 to store elastic potential energy. This cycle repeats, realizing the continuous up-and-down reciprocating crushing action of the breaker hammer 6.

[0033] To adapt to the crushing requirements of castings of different specifications, the device is also designed with a height adjustment structure for the breaker hammer 6, specifically achieved through a sleeve 19, a screw 20, and a drive block 21. The sleeve 19 is fixedly connected to the lower part of the crossbar 15, and the screw 20 is threadedly connected inside the sleeve 19. The breaker hammer 6 is fixedly connected to the bottom of the screw 20, and the drive block 21 is fixedly connected to the outside of the screw 20. The operator can rotate the drive block 21 to rotate the screw 20 within the sleeve 19, changing the extension length of the screw 20 using the threaded transmission principle. This adjusts the initial distance between the breaker hammer 6 and the castings in the collection box 8, enabling flexible adjustment of the crushing depth and force, and improving the adaptability of the device.

[0034] The material collection box 8, serving as a material carrier and transfer component, not only holds the casting molds but also performs preliminary processing and guiding functions for the crushed materials. Several support rollers 9 are rotatably connected to its top. These support rollers 9 reduce friction between the casting molds and the top of the collection box 8, facilitating quick pushing or adjustment of the mold positions by operators and improving operational convenience. Since the material after preliminary crushing may contain excessively large particles, a crushing component 10 is specially installed inside the collection box 8 for secondary refining of the crushed material, ensuring the smooth progress of subsequent screening operations.

[0035] The crushing assembly 10 consists of a crushing motor 22, a driving gear 23, crushing shafts 24, driven gears, crushing blades 25, a crushing chamber wall 26, and a guide plate 27. The crushing motor 22 is fixed to the outer wall of the collection box 8, providing power output for the crushing operation. Its output shaft is fixedly connected to the driving gear 23. Two parallel crushing shafts 24 are rotatably connected to the corresponding positions on the side wall of the collection box 8. Each crushing shaft 24 has a driven gear fixedly connected to its end, and both driven gears mesh with the driving gear 23. When the crushing motor 22 starts, the driving gear 23 drives the two driven gears to rotate in opposite directions, thereby driving the two crushing shafts 24 to rotate synchronously in opposite directions. Several crushing blades 25 are fixedly connected to the outer side of the crushing shafts 24. The crushing blades 25 on the two crushing shafts 24 are arranged alternately, which can form a shearing and impact effect on the falling material, realizing secondary crushing of the material.

[0036] To improve the crushing effect and avoid material splashing, a crushing chamber wall 26 is provided on the outside of the crushing shaft 24. The crushing chamber wall 26 is fixed to the inside of the collection box 8 to form a relatively closed crushing space. At the same time, a guide plate 27 is also provided on the inside of the collection box 8. The guide plate 27 adopts an inclined design, which can accurately guide the material that falls to the bottom of the collection box 8 after preliminary crushing to the crushing area of ​​the crushing component 10, ensuring that all materials undergo secondary crushing and avoiding the occurrence of missed crushing.

[0037] After secondary crushing, the material needs to be screened to separate particles that meet the specifications. This function is achieved by the screening component 12 on the second processing table 2. Several first springs 11 are fixedly connected to the top of the second processing table 2, and the screening component 12 is fixedly connected to the top of the first springs 11. The first springs 11 provide elastic support for the screening component 12, reducing the impact of vibration on the overall structure of the device during screening, while increasing the vibration amplitude of the screening component 12 and improving screening efficiency. Correspondingly, a discharge port 13 is opened on the side wall of the collection box 8. The discharge port 13 is directly opposite the screening component 12. The crushed material can be directly conveyed into the screening component 12 through the discharge port 13 without the need for an additional transfer device, simplifying the material flow path.

[0038] It is worth noting that a magnetic iron removal component is also installed at the discharge port 13. Since iron filings and other impurities may be mixed in during the processing of transmission machinery castings, the magnetic iron removal component can adsorb and remove ferromagnetic impurities in the material before the material is discharged from the collection box 8, so as to avoid impurities affecting the subsequent screening accuracy and the quality of the finished castings, and improve the processing reliability of the device.

[0039] The screening assembly 12 specifically consists of a screening box 28, a vibrating motor 29, a screen 30, a first discharge port 31, and a second discharge port 32. The screening box 28 serves as the supporting structure for the screening operation. The vibrating motor 29, fixedly connected to its bottom, provides power for the screening. Upon startup, it drives the screening box 28 and the internal screen 30 to vibrate synchronously, causing the material to tumble and stratify rapidly on the screen 30. The screen 30 is fixed inside the screening box 28, and different aperture sizes can be selected according to processing requirements to achieve graded screening of material particles. The bottom of the screening box 28 has two discharge ports. The first discharge port 31 communicates with the space below the screen 30 and is used to discharge fine particles that have passed through the screen 30; this material can be directly used for subsequent processing. The second discharge port 32 communicates with the space above the screen 30 and is used to discharge larger particles that have not passed through the screen 30; this material can be recycled to the collection box 8 for further crushing and pulverizing, achieving material recycling and reducing resource waste.

[0040] In summary, this transmission machinery casting processing device, through the coordinated operation of the first processing table 1 and the second processing table 2, and with the sequential operation of the crushing component 5, the pulverizing component 10 and the screening component 12, realizes the integrated processing of castings from initial crushing, secondary pulverizing to graded screening. At the same time, through the height adjustment structure, magnetic iron removal component and recycling design, the adaptability, processing accuracy and resource utilization of the device are further improved, which can effectively meet the high-efficiency processing requirements of transmission machinery castings.

[0041] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A processing device for castings of transmission machinery, comprising a first processing table (1) and a second processing table (2) fixedly connected, characterized in that, The first processing table (1) is fixedly connected to the top of the processing table (3), and a processing beam (4) is fixedly connected to the processing table (3). A crushing component (5) is provided on the processing beam (4). The crushing component (5) includes at least one reciprocating crushing hammer (6). The crushing component (5) is driven by a servo motor (7). A collection box (8) for placing casting molds is provided on the processing table (3). The collection box (8) is located below the crushing hammer (6). Several support rollers (9) are rotatably connected to the top of the collection box (8). A crushing component (10) is provided inside the collection box (8). The second processing table (2) is fixedly connected to the top of the first spring (11). A screening component (12) is fixedly connected to the top of the first spring (11). A discharge port (13) for discharging material is opened on the side wall of the collection box (8). The discharge port (13) is directly opposite the screening component (12).

2. The transmission machinery casting processing device according to claim 1, characterized in that, The crushing assembly (5) includes a slide rod (14) that is longitudinally slidably arranged with the processing beam (4). A crossbar (15) is fixedly connected to the top of the slide rod (14). A breaker hammer (6) is connected below the crossbar (15). A second spring (16) is fixedly connected below the crossbar (15). A rotating disk (17) is fixedly connected to the output shaft of the servo motor (7). An arc-shaped tooth (18) is provided on the rotating disk (17). The slide rod (14) abuts against the surface of the arc-shaped tooth (18) under the elastic force of the second spring (16).

3. The transmission machinery casting processing device according to claim 2, characterized in that, The arc-shaped tooth (18) includes several stepped segments. When the slide bar (14) is misaligned with the stepped segment, it pops down under the elastic force of the second spring (16) to break.

4. The transmission machinery casting processing device according to claim 2, characterized in that, A sleeve (19) is fixedly connected below the crossbar (15), and a screw (20) is threaded inside the sleeve (19). A breaker hammer (6) is fixedly connected to the bottom of the screw (20), and a drive block (21) for driving the screw (20) to rotate is fixedly connected to the outside of the screw (20).

5. The transmission machinery casting processing device according to claim 4, characterized in that, The crushing component (5) is provided in two sets, both of which are driven by servo motors (7).

6. The transmission machinery casting processing device according to claim 1, characterized in that, The crushing assembly (10) includes a crushing motor (22) fixed to the side wall of the collection box (8). The output shaft of the crushing motor (22) is fixedly connected to a drive gear (23). Two crushing shafts (24) are rotatably connected to the side wall of the collection box (8). The ends of the crushing shafts (24) are fixedly connected to driven gears that mesh with the drive gears (23). Crushing blades (25) are fixedly connected to the outside of the crushing shafts (24).

7. The transmission machinery casting processing device according to claim 6, characterized in that, The crushing shaft (24) is provided with a crushing chamber wall (26) on the outside. The crushing chamber wall (26) is fixed to the inside of the collection box (8). The inside of the collection box (8) is also provided with a guide plate (27) for guiding materials.

8. The transmission machinery casting processing device according to claim 1, characterized in that, The screening component (12) includes a screening box (28), a vibration motor (29) is fixedly connected to the bottom of the screening box (28), and a screen (30) is fixedly connected inside the screening box (28).

9. The transmission machinery casting processing device according to claim 8, characterized in that, The bottom of the screening box (28) is fixedly connected to a first discharge port (31) communicating with the space below the screen (30), and the bottom of the screening box (28) is fixedly connected to a second discharge port (32) communicating with the space above the screen (30).

10. The transmission machinery casting processing device according to claim 1, characterized in that, A magnetic iron removal component is provided at the discharge port (13).

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