A mobile welding device

By designing a mobile welding device with a basic carrier and a mobile carrier, and combining it with pipeline reel and protective belt arrangement components, the problem of inconvenience in using existing devices in complex scenarios has been solved, and convenient, safe and efficient welding operations have been achieved.

CN122142629BActive Publication Date: 2026-07-10JIANGSU SHAGANG STEEL CO LTD +2

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU SHAGANG STEEL CO LTD
Filing Date
2026-05-11
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing mobile welding equipment is limited by its structure and shape, making it difficult to enter complex work scenarios. The pipeline layout and recovery process is cumbersome and poses safety hazards.

Method used

A mobile welding device comprising a base vehicle and a mobile vehicle was designed, equipped with casters, a pipeline reel assembly, and a protective belt arrangement assembly. It utilizes plastic belts to automatically deploy protective sleeves and adds auxiliary frames to support pipelines, achieving convenient movement and protection.

Benefits of technology

It enables convenient movement and organization of components in complex work scenarios, reduces pipeline entanglement, provides automatic protection, improves safety, and simplifies pipeline layout and recycling processes.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

This application discloses a mobile welding device, relating to the field of welding equipment technology. By optimizing and improving the structure of existing mobile welding devices that integrate welding and fire-fighting devices, a mobile carrier is added to carry the welding and fire-fighting equipment. A protective belt arrangement component is set up to automatically place protective sleeves on the arranged pipelines using two plastic belts to avoid pipeline damage. The mobile welding device achieves the following technical effects: it is flexible and convenient to use, can assist operators in moving and organizing devices and materials, can assist operators in easily entering complex work scenarios to perform welding operations, is less likely to cause pipeline entanglement during use and is easy to retrieve after pipeline arrangement, can automatically protect the pipelines and is less likely to bend or be damaged during use, and has high safety.
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Description

Technical Field

[0001] This invention relates to the field of welding equipment technology, and more particularly to a mobile welding device. Background Technology

[0002] In fields such as equipment maintenance, electric welding is a common construction procedure. During electric welding operations, welding machines, welding rods, cables, gas cylinders, and fire-fighting equipment need to be moved and placed separately, which presents the following problems: First, the equipment is scattered, making it time-consuming and labor-intensive to move, affecting work efficiency; second, cables, welding rods, etc. are easily confused, making management difficult; third, there is a lack of standardized integrated management on site (disorganized cables can easily cause electric shock, and there are no nearby fire-fighting facilities for electric welding operations), posing safety hazards.

[0003] To address the aforementioned issues, existing technologies typically integrate welding equipment (welding components), consumables, and fire-fighting devices onto a mobile cabinet-type trolley. When welding operations are required, the cabinet-type trolley is pushed to the target work area, facilitating management, improving work efficiency, and reducing operational hazards.

[0004] While the above solution is beneficial for welding equipment management and safe operation, the cabinet-type trolley has poor maneuverability due to its large size, low chassis, and the large number of items it needs to carry.

[0005] The actual work site environment is complex, especially when performing equipment maintenance welding. Sometimes it is necessary to cross production lines, cross dense pipelines, or work in small spaces. The cabinet-type trolley carrying gas cylinders is difficult to approach the target work position due to obstacles. In addition, production specifications require that gas cylinders be at least 5 meters away from the welding work position (open flame point). Therefore, when working, the cabinet-type trolley needs to be parked near the target work position, and the welding machine, consumables, and fire-fighting equipment need to be moved to the target position while simultaneously laying cables and gas pipes. When laying cables and gas pipes, it is necessary to avoid scattering and avoid small-area large-angle bends in the cables and gas pipes (pipelines). At the same time, it is also necessary to perform heat insulation, wear prevention, and cut prevention treatment on local parts of the pipelines according to the actual site environment, so that the pipelines can be damaged due to contact with heat sources or wear and tear during welding (gas leakage, electric shock, etc.), which would seriously affect the safe conduct of welding operations.

[0006] Therefore, there is a need for a mobile welding device that is flexible and convenient to use, can assist operators in moving and organizing components and materials, can help operators easily enter complex work scenarios (production lines, pipe gaps, equipment interiors, equipment gaps, etc.) to perform welding operations, is not prone to pipe entanglement during use, is easy to retrieve after pipe deployment, can automatically protect pipes and is not prone to bending or damage during use, and has high safety. Summary of the Invention

[0007] This application provides a mobile welding device that solves the technical problems of existing mobile welding devices that integrate welding and fire-fighting equipment, which are limited by their structure and shape, making them difficult to use in complex work scenarios and cumbersome in the process of setting up and retrieving pipelines in complex work scenarios. The mobile welding device achieves the following technical effects: it is flexible and convenient to use, can assist operators in moving and organizing devices and materials, can assist operators in easily entering complex work scenarios to carry out welding operations, is less likely to cause pipeline entanglement during use and is easy to retrieve after pipeline deployment, can automatically protect pipelines and is less likely to bend or be damaged during use, and has high safety.

[0008] This application provides a mobile welding device, including a base vehicle, which is a cabinet-type trolley with a handle on the top and multiple casters with braking function on the bottom, carrying gas cylinders, power supply, and fire-fighting equipment; it also includes a mobile vehicle, a pipeline reel assembly, and a protective belt arrangement assembly.

[0009] The mobile carrier is also a cabinet-type trolley with casters at the bottom and one or more handles at the top. Its volume is less than one-quarter of the volume of the basic carrier, and it carries some consumables, welding machines, light fire-fighting equipment, and protective equipment.

[0010] The main body of the pipeline reel assembly is a combination of multiple reels, positioned on the top of the base plate, for winding and releasing pipelines;

[0011] The protective strip arrangement assembly is used to automatically install a sheath for pipelines extending from the base vehicle, the sheath being composed of two plastic strips bonded together.

[0012] Furthermore, the basic vehicle includes a floor and multiple storage compartments positioned on the floor; the floor is a horizontally placed rigid plate; the storage compartments are frame structures or box structures.

[0013] The mobile carrier includes a base plate, a support frame, and a winding bracket; the support frame is a frame structure and is fixed to the base plate.

[0014] The winding bracket is a horizontal rigid rod with one end raised. The non-raised end is fixed to the side wall of the support frame near the top. There are two or more of them, which are used to provide a support for the collection of pipelines.

[0015] Furthermore, the pipeline reel assembly includes a reel carrier, a cable reel, a hose reel, and a fixing carrier;

[0016] The reel carrier is a vertical rigid frame fixed to the top of the base plate;

[0017] Both the cable reel and the hose reel are reel structures, which are controlled to rotate and lock, thereby winding and releasing the pipeline as needed. They are positioned on the reel carrier and are used to wind and store power transmission cables and connecting hoses, respectively.

[0018] The fixed frame is fixed to the bottom plate of the mobile vehicle near one edge; the ends of the power transmission cable and the connecting hose are fixed to the fixed frame.

[0019] Furthermore, the protective belt arrangement assembly includes a vertical frame, a top combined belt, a bottom combined belt, a top belt reel, a bottom belt reel, a guide block, and an end fixing block;

[0020] The vertical support frame is set vertically, there are two of them, symmetrically arranged, and fixed to the base plate;

[0021] Both the top and bottom belt drums are horizontally placed rigid drums, with both ends positioned on two vertical supports, one above the other, and rotated in a controlled manner.

[0022] One end of the top composite belt is fixed and wound on the top belt drum, and one end of the bottom composite belt is fixed and wound on the bottom belt drum.

[0023] The guide block is on the base plate, and it is provided with a guide groove for guiding the combination of the top and bottom assembly strips.

[0024] The end fixing block is fixed to the top edge of the bottom plate near its own end, and the other ends of the top and bottom assembly straps are both fixed to the end fixing block;

[0025] The top assembly belt is made of plastic with a thickness of more than 3 mm, and the whole is a double-arched cross-section belt body;

[0026] The bottom assembly belt is made of plastic and has a straight cross-section.

[0027] The bottom of the top assembly strip and the top of the bottom assembly strip are both fixed with multiple strip-shaped Velcro straps;

[0028] The top combination strips, when combined, form two strip-shaped spaces.

[0029] Preferably, it also includes a cable management component;

[0030] The cable management assembly is located between the reel carrier of the cable reel assembly and the top reel of the protective belt arrangement assembly, positioned on the top of the base plate of the base vehicle, and includes side support columns, top guide rollers and bottom guide rollers.

[0031] There are two side support columns, with their bottoms fixed to the base plate;

[0032] Both the top guide roller and the bottom guide roller are horizontally placed rigid rollers, arranged one above the other, with both ends positioned on the support columns on both sides.

[0033] The power transmission cable and connecting hose pass between the top guide roller and the bottom guide roller.

[0034] Furthermore, a cover is also fixed on the base plate; the cover is a rigid shell that covers the cable reel, hose reel, top belt reel, and bottom belt reel, separating them from the storage compartment.

[0035] Preferably, a row of insertion positioning holes is provided on the transition area between the two protrusions of the top assembly band;

[0036] A row of insertion positioning holes is also provided at the positions corresponding to the insertion positioning holes of the bottom and top combination belts.

[0037] Preferably, it also includes an auxiliary frame;

[0038] The auxiliary frame includes a base carrier, supporting flexible rods, and a top assembly;

[0039] The base carrier is a circular base or a manual clamp, which is placed or fixed on an obstacle during use;

[0040] The supporting flexible rod is a shaped flexible tube with one end fixed to the base carrier, and its length is greater than 30 cm;

[0041] The top assembly is fixed to the other end of the supporting flexible rod and is normally set vertically, including the top rod and the top support plate;

[0042] The top rod is a rigid rod, with one end fixed to the supporting flexible rod and the other end being either pointed or dome-shaped. It is inserted into the positioning hole during use.

[0043] The top support plate is a horizontally placed rigid plate, fixed to the top rod, and is used to support the top and bottom assembly belts.

[0044] When crossing obstacles, multiple auxiliary frames are first set up on the obstacles, and when laying pipelines, the sheath composed of the top and bottom combination belts is positioned on the auxiliary frames.

[0045] Preferably, a latch is positioned on the side wall of the top rod;

[0046] The latch has the same structure as the pin tongue on the umbrella pole, and is used to prevent the sheath composed of the top and bottom combination straps from slipping uncontrollably off the top pole.

[0047] When the sheath consisting of the top and bottom combination straps is placed on the auxiliary frame, the top and bottom combination straps are located between the locking buckle and the top support plate.

[0048] Preferably, a combined rod is fixed to the top of the supporting flexible rod;

[0049] The combined rod is a rigid round rod with a length greater than 15 centimeters;

[0050] The top rod is a rigid tube with a length greater than 15 cm and an inner diameter less than 4 mm different from the diameter of the combined rod.

[0051] When arranging the auxiliary frame, the top rod is fitted onto the combined rod;

[0052] When it is necessary to recover the pipeline and sheath, remove the pipeline and sheath together with the top assembly from the assembly rod. Before winding and recovering, manually remove the top assembly from the sheath.

[0053] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0054] By optimizing and improving the structure of existing mobile welding devices that integrate welding and fire-fighting equipment, a mobile carrier is added to carry the welding and fire-fighting equipment. A protective belt arrangement component is installed, which uses two plastic belts to automatically place protective sleeves on the pipelines to prevent pipeline damage. This effectively solves the technical problems of existing mobile welding devices that integrate welding and fire-fighting equipment, which are limited by their own structure and shape, making them difficult to use in complex work scenarios and cumbersome in the process of setting up and retrieving pipelines in complex work scenarios. As a result, the mobile welding device achieves the following technical effects: flexible and convenient use; assists operators in moving and organizing devices and materials; assists operators in easily entering complex work scenarios for welding operations; does not easily cause pipeline entanglement during use and is easy to retrieve after pipeline deployment; can automatically protect pipelines and does not easily cause pipeline bending and damage during use; and has high safety. Attached Figure Description

[0055] Figure 1 This is a schematic diagram of the external structure of the mobile welding device of this application;

[0056] Figure 2 A schematic diagram showing the positional relationship between the mobile carrier and the base plate;

[0057] Figure 3 This is a schematic diagram showing the positional relationship between the base plate and the pipeline reel assembly;

[0058] Figure 4 A schematic diagram of the external structure of the components for arranging the protective belt;

[0059] Figure 5 A schematic diagram showing the positional relationship of the components of the protective belt arrangement assembly;

[0060] Figure 6 This is a schematic diagram showing the positional relationship between the top assembly strip, the bottom assembly strip, and the end fixing block;

[0061] Figure 7 This is a structural diagram of the auxiliary frame;

[0062] Figure 8 This is a structural diagram of the base carrier of the auxiliary frame;

[0063] Figure 9 A simplified diagram showing the state of the protective belt assembly when it crosses an obstacle with the help of an auxiliary frame;

[0064] Figure 10 This is a schematic diagram showing the state of the top assembly when it separates from the assembly rod.

[0065] In the picture:

[0066] Obstacle 001, base vehicle 100, base plate 110, cover 120, storage compartment 130, mobile vehicle 200, base plate 210, support frame 220, winding bracket 221, top handle 222, reel rack 310, cable reel 320, power transmission cable 321, flexible hose reel 330, connecting flexible hose 331, fixed rack 340, side support column 410, top guide roller 420, bottom guide... Roller 430, vertical support frame 510, top assembly belt 520, insertion positioning hole 521, bottom assembly belt 530, top belt drum 540, bottom belt drum 550, guide block 560, guide groove 561, end fixing block 570, auxiliary frame 600, bottom carrier 610, support flexible rod 620, combination rod 621, top assembly 630, top rod 631, top support plate 632, lock 633, trigger switch 634. Detailed Implementation

[0067] To facilitate understanding of the present invention, a more complete description of this application will be given below with reference to the accompanying drawings, which illustrate preferred embodiments of the invention. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to enable a more thorough and complete understanding of the disclosure of the present invention.

[0068] It should be noted that the terms "vertical," "horizontal," "up," "down," "left," "right," and similar expressions used in this article are for illustrative purposes only and do not represent the only possible implementation; the term "pipeline" is used in this article to refer to "power transmission cables and flexible conduits."

[0069] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains; the terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to limit the invention; the term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0070] Example 1

[0071] like Figures 1 to 6 As shown, the mobile welding apparatus of this application includes a base vehicle 100, a mobile vehicle 200, a pipeline reel assembly, a cable management assembly, and a protective belt arrangement assembly.

[0072] The basic carrier 100 is a cabinet-type trolley with a handle on the top and multiple universal wheels with braking function on the bottom, which serves to carry containers.

[0073] Furthermore, the basic carrier vehicle 100 includes a base plate 110 and a plurality of storage compartments 130 positioned on the base plate 110; the base plate 110 is a horizontally placed rigid plate; the storage compartments 130 are frame structures or box structures.

[0074] The mobile carrier 200 is also a cabinet-type trolley with casters at the bottom and one or more handles at the top, serving to carry containers while ensuring its own mobility; the volume of the mobile carrier 200 is less than one-quarter of the volume of the basic carrier 100, making it easy for operators to carry by hand.

[0075] Furthermore, the mobile carrier 200 includes a base plate 210, a support frame 220, a winding bracket 221, and a top handle 222. The base plate 210 is a horizontally placed rigid plate with casters at the bottom. The support frame 220 is a frame structure made of rigid material, fixed to the base plate 210, forming a rectangular block space on the base plate 210. The winding bracket 221 is a horizontally placed rigid rod with one end raised. The non-raised end is fixed to the side wall of the support frame 220 near the top. There are two or more of these, used to provide a support for collecting the cable. When retrieving the cable, the cable can be wound multiple times on the winding bracket 221 for temporary storage. The top handle 222 is fixed to the top of the support frame 220 near the center and / or near the side for easy gripping.

[0076] The mobile carrier 200 carries some consumables, welding machines, light fire-fighting equipment, protective equipment, etc., while the base carrier 100 carries gas cylinders, power supplies, other fire-fighting equipment, air hose reels, and cable reels, etc. The mobile carrier 200 is normally placed on top of the base carrier 100.

[0077] The main body of the pipeline reel assembly is a combination of multiple reels, positioned on the top of the base plate 110, including a reel carrier 310, a cable reel 320, a hose reel 330, and a fixed carrier 340.

[0078] The reel carrier 310 is a vertical rigid frame, and there are one or more of them, which are fixed to the top of the base plate 110.

[0079] Both the cable reel 320 and the hose reel 330 are reel structures, with their axial direction parallel to the horizontal ground, suspended in mid-air, and positioned on the reel carrier 310. They are used to wind and store the power transmission cable 321 and the connecting hose 331, respectively. The cable reel 320 and the hose reel 330 are controlled to rotate and lock with the reel carrier 310, thereby enabling the on-demand winding and unwinding of the pipelines. One end of the power transmission cable 321 is fixed to the cable reel 320 and connected to the power source, and one end of the connecting hose 331 is fixed to the hose reel 330 and connected to the gas cylinder. The connection position between the cable reel 320 and the hose reel 330 and the reel carrier 310 is equipped with a ratchet self-locking automatic winding mechanism or a clutch self-locking retraction mechanism.

[0080] The fixed frame 340 is a rigid frame or rigid plate, fixed to the bottom plate 210 of the mobile vehicle 200 near one edge; the other ends of the power transmission cable 321 and the connecting hose 331 are both fixed to the fixed frame 340; the electrical equipment and gas equipment on the mobile vehicle 200 are connected to the power transmission cable 321 and the connecting hose 331 respectively.

[0081] The ratchet self-locking automatic winding mechanism is a combination of a ratchet and pawl mechanism and a coil spring. When the cable is pulled, the ratchet rotates with the reel, and the coil spring accumulates elastic potential energy. When the cable is released, the pawl locks the reel. When it is time to recycle, the cable is pulled to disengage the pawl from the ratchet's teeth, and then the cable is released to achieve automatic winding and recycling with the help of the coil spring's elasticity.

[0082] The clutch-type self-locking retraction mechanism is a combination of a button, a ratchet and pawl mechanism, and a coil spring. Pressing the button allows the reel to rotate, and releasing the button locks the rotation of the reel. When the reel needs to release the cable, the reel is rotated by pulling the cable, which allows the coil spring to accumulate elastic potential energy. When the cable needs to be wound up, simply pressing the button to unlock the turntable allows the coil spring to release its elastic potential energy and drive the reel to rotate.

[0083] Preferably, the component for pressing the control button is a telescopic electric actuator controlled by a remote control.

[0084] The structure in which the power transmission cable 321 is connected to the power source via the cable reel 320, the structure in which the connecting hose 331 is connected to the gas cylinder via the hose reel 331, the ratchet self-locking automatic winding mechanism and the clutch self-locking retraction mechanism are all existing technologies and will not be described in detail here.

[0085] The cable management assembly is used to guide the direction of the power transmission cable 321 and the connecting hose 331. It is located between the reel carrier 310 of the cable reel assembly and the top reel 540 of the protective belt arrangement assembly, and is positioned on the top of the base plate 110 of the base vehicle 100. It includes a side support column 410, a top guide roller 420 and a bottom guide roller 430.

[0086] The side support column 410 is a vertical rigid frame, there are two of them, and the bottom is fixed on the base plate 110, which serves to bear the load and provide support.

[0087] The top guide roller 420 and the bottom guide roller 430 are both horizontally placed rigid rollers, one above the other, and both ends are rotatably connected to the two side support columns 410.

[0088] The power transmission cable 321 and the connecting hose 331 pass between the top guide roller 420 and the bottom guide roller 430, and the two rollers guide and restrain the pipeline.

[0089] like Figures 4 to 6 As shown, the protective belt arrangement assembly is used to automatically set a protective sleeve for the pipeline extending from the base vehicle 100, reducing the probability of entanglement and wear. It includes a vertical stand 510, a top combination belt 520, a bottom combination belt 530, a top belt drum 540, a bottom belt drum 550, a guide block 560, and an end fixing block 570.

[0090] The base plate 110 is provided with a mounting groove, which is a through groove and is located near the cable management component;

[0091] The vertical support frame 510 is a vertically arranged rigid frame or rigid plate, and there are two of them, symmetrically arranged, both of which pass through the mounting groove and are fixed on the base plate 110.

[0092] The top belt drum 540 and the bottom belt drum 550 are both horizontally placed rigid drums, each with its two ends positioned on two vertical supports 510. They are arranged one above the other, and their axial direction is the same as that of the cable reel 320, hose reel 330, top guide roller 420, and bottom guide roller 430. The connection positions of the top belt drum 540 and the bottom belt drum 550 with the vertical supports 510 are equipped with a ratchet self-locking automatic winding mechanism or a clutch self-locking retraction mechanism.

[0093] The top belt drum 540 and the bottom belt drum 550 are used to wind up and release the top combined belt 520 and the bottom combined belt 530, respectively; one end of the top combined belt 520 is fixed and wound on the top belt drum 540; one end of the bottom combined belt 530 is fixed and wound on the bottom belt drum 550.

[0094] The guide block 560 is a horizontally placed rectangular rigid block, fixed on the top surface of the base plate 110 near the end of the base plate 110, with its length direction being the same as the axial direction of the top belt drum 540; the guide block 560 is provided with a guide groove 561; the guide groove 561 is a through groove, and the shape of the guide groove 561 matches the cross-sectional shape of the combination of the top combined belt 520 and the bottom combined belt 530, with a longitudinal section approximately a B-shaped protrusion facing upward, used to allow the top combined belt 520 and the bottom combined belt 530 to pass through simultaneously and bind the two together so that they are bonded together;

[0095] The end fixing block 570 is fixed to the top edge of the bottom plate 210 near its own end. It is a horizontal rigid block with through holes for the power transmission cable 321 and the connecting hose 331 to pass through. The other ends of the top combination strap 520 and the bottom combination strap 530 are both fixed to the end fixing block 570.

[0096] The top combination belt 520 is made of plastic, preferably polypropylene, with a thickness of more than 3 mm. It is a double-arch cross-section belt with a longitudinal cross-section that is approximately "double camel hump", m-shaped or wavy.

[0097] The bottom assembly belt 530 is a plastic belt with a thickness greater than 3 mm and a straight cross-section.

[0098] Multiple strip-shaped Velcro straps are fixed to the bottom of the top assembly strap 520 and the top of the bottom assembly strap 530. When the top assembly strap 520 and the bottom assembly strap 530 pass through the guide groove 561, they are bonded together by Velcro straps under the guidance and restriction of the guide groove 561, forming two strip-shaped spaces after assembly. The two strip-shaped spaces are used to accommodate the power transmission cable 321 and the connecting hose 331, respectively. The longitudinal section of the combination of the top assembly strap 520 and the bottom assembly strap 530 is approximately a B-shaped structure with the convex (raised) facing upward. In use, the top assembly strap 520 and the bottom assembly strap 530 form a strip-shaped sheath on the pipeline that is disconnected from the cable reel 320 and the connecting hose 331 in real time.

[0099] Furthermore, a cover 120 is fixed on the base plate 110; the cover 120 is a rigid shell that covers the cable reel 320, hose reel 330, cable management assembly, top strap reel 540 and bottom strap reel 550, and separates it from the storage compartment 130.

[0100] When using the mobile welding device of this application embodiment: if it is necessary to manually enter the working environment where the base vehicle 100 cannot enter for welding operations, the base vehicle 100 is fixed (brake) and the movable vehicle 200 and its components are manually entered into the working environment. During the entry process, the power transmission cable 321, the connecting hose 331, the top combination strap 520 and the bottom combination strap 530 are pulled to maintain the connection of the electrical and air circuits between the base vehicle 100 and the movable vehicle 200; the combination of the top combination strap 520 and the bottom combination strap 530 automatically forms the power transmission cable. The sheath of 321 and connecting hose 331; the sheath not only has the functions of scratch prevention, abrasion prevention and heat insulation, but also can prevent the pipeline from being excessively bent; after the operation is completed, the operator can hold the mobile carrier 200 and wrap the sheathed pipeline around the winding bracket 221 while leaving the work area. After approaching the base carrier 100, the sheathed pipeline, which has been wound into multiple loops, is placed on the ground. Then, the pipeline is quickly stored by rotating the cable reel 320, hose reel 330, top belt drum 540 and bottom belt drum 550.

[0101] The technical solutions described in the embodiments of this application have at least the following technical effects or advantages:

[0102] This invention solves the technical problems of existing mobile welding devices that integrate welding and fire-fighting equipment, which are limited by their structure and shape, making them difficult to use in complex work scenarios and cumbersome in the process of setting up and retrieving pipelines in complex work scenarios. It achieves the following technical effects: the mobile welding device is flexible and convenient to use, can assist operators in moving and organizing devices and materials, can assist operators in easily entering complex work scenarios to carry out welding operations, is less likely to cause pipeline entanglement during use and is easy to retrieve after pipeline deployment, can automatically protect pipelines and is less likely to bend or be damaged during use, and has high safety.

[0103] Example 2

[0104] Considering that in actual operation, the pipeline connecting the base carrier 100 and the mobile carrier 200 sometimes needs to cross the operating production line, and even need to cross high-temperature equipment (hereinafter referred to as obstacle 001 to refer to the object that needs to be crossed), even with the sleeve formed by the combination of the top combined belt 520 and the bottom combined belt 530, it is difficult to guarantee the stability and reliability of the pipeline during use. To address the above problems, this application embodiment optimizes and improves the structure of the top combined belt 520 and the bottom combined belt 530 based on the above embodiment, and adds an auxiliary frame 600. Multiple auxiliary frames 600 are used to support the sheath composed of the top combined belt 520 and the bottom combined belt 530, suspending it in the air, thereby further reducing the probability of sheath wear, scratches, melting deformation, or even being caught in the production line. Specifically:

[0105] A row of insertion positioning holes 521 is provided on the transition area (which is elongated) between the two ridges of the top assembly band 520;

[0106] like Figure 5 As shown, a row of insertion positioning holes 521 is also provided at the positions corresponding to the insertion positioning holes 521 of the bottom combination strip 530 and the top combination strip 520.

[0107] The insertion positioning hole 521 is a through hole, used for the auxiliary frame 600 to pass through;

[0108] The auxiliary frame 600 includes a bottom carrier 610, a supporting flexible rod 620, and a top assembly 630;

[0109] like Figure 7 and Figure 8 As shown, the base carrier 610 is a circular base or a manual clamp, which is placed or fixed on the obstacle 001 during use;

[0110] The supporting flexible rod 620 is a shaped flexible tube (a tube or rod with an internal metal skeleton and an external soft sleeve), which is existing technology. It can be bent and shaped at any angle as needed. One end is fixed on the bottom carrier 610, and the length is greater than 30 cm, which serves to support the top assembly 630.

[0111] The top assembly 630 is fixed to the other end of the supporting flexible rod 620 and is normally vertically arranged, including a top rod 631 and a top support plate 632; the top rod 631 is a rigid rod, one end of which is fixed to the supporting flexible rod 620, and the other end is pointed or dome-shaped, and is inserted into the positioning hole 521 when in use; the top support plate 632 is a horizontally placed rigid plate, fixed to the top rod 631, and is used to support the top assembly belt 520 and the bottom assembly belt 530;

[0112] like Figure 9 As shown, when crossing an obstacle 001 that needs to be avoided, multiple auxiliary frames 600 are first arranged on the obstacle 001. When laying pipelines, the sheath composed of the top combination belt 520 and the bottom combination belt 530 is positioned on the auxiliary frame 600 to achieve wear prevention and heat insulation, thereby ensuring the safety of the welding process.

[0113] Furthermore, to improve the stability of the sheath composed of the top combination strap 520 and the bottom combination strap 530 on the auxiliary frame 600, a latch 633 is positioned on the side wall of the top rod 631; the latch 633 has the same structure as the pin tongue on the umbrella rod, and is used to prevent the sheath composed of the top combination strap 520 and the bottom combination strap 530 from slipping uncontrollably off the top rod 631; when the sheath composed of the top combination strap 520 and the bottom combination strap 530 is on the auxiliary frame 600, the top combination strap 520 and the bottom combination strap 530 are located between the latch 633 and the top support plate 632.

[0114] Furthermore, to facilitate the retraction of the latch 633, a trigger switch 634 adapted to the latch 633 is also positioned on the side wall of the top rod 631; the latch 633 retracts after the trigger switch 634 is pressed, which is a combination of button and linkage, and is existing technology.

[0115] Preferred, such as Figure 10 As shown, to facilitate the removal and recovery of the pipeline and its sheath from the obstacle 001, a combined rod 621 is fixed to the top of the supporting flexible rod 620; the combined rod 621 is a rigid round rod with a length greater than 15 cm; the top rod 631 is a rigid tube with a length greater than 15 cm, and its inner diameter is similar to the diameter of the combined rod 621 with a difference of less than 4 mm; when the auxiliary frame 600 is arranged, the top rod 631 is fitted onto the combined rod 621; when it is necessary to recover the pipeline and sheath, the pipeline and sheath together with the top combined rod 630 can be removed from the combined rod 621, and the top combined rod 630 can be manually removed from the sheath before winding and recovery.

[0116] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. For those skilled in the art, the present invention can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the scope of protection of the present invention.

Claims

1. A mobile welding device, comprising a base vehicle (100), the base vehicle (100) being a cabinet-type trolley with a handle on top and multiple casters with braking function on the bottom, carrying gas cylinders, power supply, and fire-fighting equipment; characterized in that: It also includes a mobile carrier (200), a pipeline reel assembly, and a protective belt arrangement assembly; The mobile carrier (200) is also a cabinet-type trolley with casters at the bottom and one or more handles at the top. Its volume is less than one-quarter of the volume of the basic carrier (100), and it carries some consumables, welding machines, light fire-fighting equipment, and protective equipment. The main body of the pipeline reel assembly is a combination of multiple reels, positioned on top of the base plate (110), for winding and releasing pipelines; The protective strip arrangement assembly is used to automatically set a sheath for pipelines extending from the base vehicle (100), the sheath being composed of two plastic strips bonded together; The protective belt arrangement assembly includes a vertical frame (510), a top combined belt (520), a bottom combined belt (530), a top belt drum (540), a bottom belt drum (550), a guide block (560), and an end fixing block (570). The vertical support frame (510) is set vertically, there are two of them, symmetrically arranged, and fixed on the base plate (110); The top belt drum (540) and the bottom belt drum (550) are both horizontally placed rigid drums, each with its two ends positioned on two vertical supports (510), one above the other, and rotated under control. One end of the top composite belt (520) is fixed and wound on the top belt drum (540), and one end of the bottom composite belt (530) is fixed and wound on the bottom belt drum (550). The guide block (560) is on the base plate (110), and is provided with a guide groove (561) for guiding the combination of the top combination belt (520) and the bottom combination belt (530); The end fixing block (570) is fixed to the top edge of the bottom plate (210) near its own end, and the other ends of the top assembly strip (520) and the bottom assembly strip (530) are both fixed to the end fixing block (570); The top combination strip (520) is made of plastic with a thickness of more than 3 mm, and the whole is a double arched cross-section strip. The bottom composite strip (530) is a strip made of plastic, with a straight cross-section. Multiple strip Velcro straps are fixed to the bottom of the top assembly strap (520) and the top of the bottom assembly strap (530); The top combination band (520) and the top combination band (520) combine to form two strip spaces.

2. The mobile welding device as described in claim 1, characterized in that: The base vehicle (100) includes a base plate (110) and multiple storage compartments (130) positioned on the base plate (110); the base plate (110) is a horizontally placed rigid plate; the storage compartments (130) are frame structures or box structures; The mobile carrier (200) includes a base plate (210), a support frame (220), and a winding bracket (221); the support frame (220) is a frame structure and is fixed on the base plate (210); The winding bracket (221) is a horizontal rigid rod with one end raised. The non-raised end is fixed to the side wall of the support frame (220) near the top. There are two or more of them, which are used to provide a support for the collection of pipelines.

3. The mobile welding device as described in claim 2, characterized in that: The pipeline reel assembly includes a reel carrier (310), a cable reel (320), a hose reel (330), and a fixed carrier (340); The reel carrier (310) is a vertical rigid frame fixed to the top of the base plate (110); The cable reel (320) and hose reel (330) are both reel structures, which are controlled to rotate and lock, thereby winding and releasing the pipeline as needed. They are positioned on the reel carrier (310) and are used to wind and store the power transmission cable (321) and the connecting hose (331), respectively. The fixed carrier (340) is fixed on the bottom plate (210) of the mobile carrier (200) near one edge; the ends of the power transmission cable (321) and the connecting hose (331) are fixed on the fixed carrier (340).

4. The mobile welding device as described in claim 1, characterized in that: It also includes cable management components; The cable management assembly is located between the reel carrier (310) of the cable reel assembly and the top belt reel (540) of the protective belt arrangement assembly, and is positioned on the top of the bottom plate (110) of the base vehicle (100), including side support columns (410), top guide rollers (420) and bottom guide rollers (430). There are two side support columns (410), and their bottoms are fixed to the base plate (110); The top guide roller (420) and the bottom guide roller (430) are both horizontally placed hard rollers, one above the other, and both ends are positioned on the two side support columns (410); The power transmission cable (321) and the connecting hose (331) pass between the top guide roller (420) and the bottom guide roller (430).

5. The mobile welding device as described in claim 4, characterized in that: A cover (120) is also fixed on the base plate (110); the cover (120) is a rigid shell that covers the cable reel (320), hose reel (330), top belt reel (540) and bottom belt reel (550) and separates them from the storage compartment (130).

6. The mobile welding apparatus as described in claim 1, 4, or 5, characterized in that: A row of insertion positioning holes (521) is provided on the transition area between the two ridges of the top assembly band (520); A row of insertion positioning holes (521) is also provided at the positions corresponding to the insertion positioning holes (521) of the bottom assembly strip (530) and the top assembly strip (520).

7. The mobile welding device as described in claim 6, characterized in that: It also includes an auxiliary frame (600); The auxiliary frame (600) includes a base carrier (610), a supporting flexible rod (620), and a top assembly (630); The base carrier (610) is a circular base or a manual clamp, which is placed or fixed on an obstacle (001) during use; The supporting flexible rod (620) is a shaped flexible tube with one end fixed to the base carrier (610), and its length is greater than 30 cm; The top assembly (630) is fixed to the other end of the supporting flexible rod (620) and is normally vertically arranged, including a top rod (631) and a top support plate (632); The top rod (631) is a rigid rod with one end fixed to the supporting flexible rod (620) and the other end being sharp or dome-shaped. When in use, it is inserted into the positioning hole (521). The top support plate (632) is a horizontally placed rigid plate, fixed on the top rod (631), and is used to support the top assembly belt (520) and the bottom assembly belt (530); When crossing an obstacle (001), multiple auxiliary frames (600) are first arranged on the obstacle (001). When laying pipelines, the sheath composed of the top combination belt (520) and the bottom combination belt (530) is positioned on the auxiliary frame (600).

8. The mobile welding device as described in claim 7, characterized in that: A latch (633) is positioned on the side wall of the top rod (631); The latch (633) has the same structure as the pin on the umbrella pole, and is used to prevent the sheath composed of the top combination strap (520) and the bottom combination strap (530) from slipping uncontrollably off the top rod (631); When the sheath consisting of the top combination belt (520) and the bottom combination belt (530) is placed on the auxiliary frame (600), the top combination belt (520) and the bottom combination belt (530) are located between the latch (633) and the top support plate (632).

9. The mobile welding device as described in claim 8, characterized in that: A combined rod (621) is fixed to the top of the supporting flexible rod (620); The combined rod (621) is a rigid round rod with a length greater than 15 cm; The top rod (631) is a rigid tube with a length greater than 15 cm and an inner diameter less than 4 mm different from the diameter of the combined rod (621). When arranging the auxiliary frame (600), the top rod (631) is sleeved on the combined rod (621); When it is necessary to recycle the pipeline and sheath, remove the pipeline and sheath together with the top assembly (630) from the assembly rod (621), and manually remove the top assembly (630) from the sheath before winding it up for recycling.