Decorative integrated raised floor

Abstract

The application discloses a kind of decoration integrated overhead ground, including composite facing and support footing, the composite facing is formed by the rebate joint of the edge of adjacent composite facing module, and the composite facing module includes overhead slab, reinforcing member, adhesive layer and facing slab that are adhered together, the part between the coincidence of the overhead slab of composite facing module and facing slab is adhesive layer, adhesive layer is located below facing slab and above overhead slab, facing slab and overhead slab form rebate joint structure, and the two adjacent right-angle edges of one exposed overhead slab of composite facing module are called support edge, and the two adjacent right-angle edges of the facing slab above are called lap edge, the support edge and lap edge of adjacent composite facing module are rebated, rubber pad is provided at support edge, the bottom wall groove of lap edge of adhesive layer is adhered to the top of reinforcing member, and installation space is left between the top wall of overhead slab and the bottom plate of reinforcing member.

Description

Technical Field

[0001] This invention belongs to the field of prefabricated building technology, and specifically refers to a decorative integrated elevated ground. Background Technology

[0002] Currently, elevated ground systems are mainly used in office, hotel, and residential projects. The installation process involves: base modules and supporting feet, balancing modules, adhesive layers, and decorative layers, making it impossible to install entire modules. Furthermore, the leveling of the base layer relies on manual adjustments, depending on worker skill and making it difficult to standardize construction quality. Additionally, it is not well-suited for use with intelligent installation robots, and the process is too complex.

[0003] In terms of load-bearing capacity, it meets the needs of daily use, but it cannot be used in public service facilities such as subway stations with high pedestrian traffic and a large number of moving vehicles. In terms of material performance, some elevated floor materials are not durable enough in damp environments, or cannot bond well with decorative layers such as stone. Summary of the Invention

[0004] The purpose of this invention is to provide an integrated decorative raised floor that enables modular assembly, which is convenient and efficient in construction.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A decorative integrated raised floor, characterized in that it comprises a composite finish and supporting feet. The composite finish is formed by tongue-and-groove splicing of the edges of adjacent composite finish modules. Each composite finish module includes a raised panel, reinforcing members, an adhesive layer, and a decorative panel piece bonded together. The adhesive layer is located between the overlapping portions of the raised panel and the decorative panel piece, below the decorative panel piece and above the raised panel. The decorative panel piece and the raised panel form a tongue-and-groove splicing structure. The exposed portion of the raised panel of the composite finish module... Two adjacent right-angled edges are called support edges, and two adjacent right-angled edges protruding from the decorative panel above them are called overlapping edges. The support edges and overlapping edges of adjacent composite decorative modules are tongue and groove spliced ​​together. A rubber pad is provided at the support edge. The top of the reinforcement is fixed to the bottom wall groove of the overlapping edge of the adhesive layer. There is an installation space between the bottom of the top plate of the reinforcement and the top wall of the overhead panel. The legs of the reinforcement are hooked onto the overhead panel. The support edges of the composite decorative module are pre-installed with support feet.

[0006] The composite finish module has a size of 800X800mm or 600X600mm, and includes three structures: a starting composite finish module, an edge composite finish module, and a center composite finish module.

[0007] The 800x800 composite finish module has nine pre-installed support feet, the edge composite finish module has six pre-installed support feet, and the center composite finish module has four pre-installed support feet. Each of the three modules includes one central support foot, excluding the locking nut. The reinforcement includes one corner reinforcement and two center reinforcements.

[0008] A corner reinforcement is provided at the corner of the adhesive layer near the corner of the overlapping edge, and a middle reinforcement is provided at the middle of the right-angled edge of the adhesive layer on both sides of the corner reinforcement; the corner reinforcement includes a right-angled plate, with L-shaped hook plates vertically provided at both ends of the right-angled plate, a right-angled vertical plate provided at the inner corner edge of the right-angled plate, and a top plate provided above the right-angled vertical plate, the right-angled vertical plate and the top plate forming an installation space; the middle reinforcement includes a top concave plate, the top concave plate forming an installation space, and C-shaped side hook plates provided on both sides of the top concave plate, the top pressure plate of the side hook plate being longer than the bottom hook plate.

[0009] The 600x600 composite finish module is pre-installed with four supporting feet, the edge composite finish module is pre-installed with two supporting feet, and the middle composite finish module is pre-installed with one supporting foot. The reinforcement includes corner reinforcement.

[0010] Corner reinforcements are provided at the corners of the adhesive layer near the corners of the overlap edge.

[0011] The corner reinforcement includes a right-angle plate, with L-shaped hook plates vertically downward at both ends of the right-angle plate, a right-angle vertical plate upward at the inner corner of the right-angle plate, and a top plate above the right-angle vertical plate. The right-angle vertical plate and the top plate form an installation space.

[0012] The supporting foot includes a locking nut and a leveling supporting foot kit. The leveling supporting foot kit includes a screw, a leveling nut pressure plate, and a rubber base. The bottom end of the screw has a rubber base that contacts the ground. The leveling nut pressure plate includes a lower pressure plate and an upper nut. The outer wall of the upper nut has external threads and is screwed to the locking nut. The screw is hollow, and the top of the locking nut has an opening. Micro-foaming adhesive flows downward along the internal cavity of the screw. After micro-foaming, it bonds and locks the locking nut to the screw and the screw to the ground.

[0013] The molding method of the composite surface module: Preparation: Clean the work surface to ensure it is free of debris and dust; Module assembly: Attach the reinforcement mounting clips to the overhead panel; Place the assembled and reinforced overhead panel onto the equipment conveyor belt; The conveyor belt transports the overhead panels to the adhesive coating equipment area, where the machine sprays the adhesive layer according to preset parameters (including thickness and range). After the adhesive layer is applied, the panels move along the conveyor belt to the location where the decorative panel panels are placed. The decorative panel placement equipment positions the modules according to preset parameters, and the robotic arm places the decorative panel in the corresponding position and fixes the edge and center of the module. The conveyor belt transports the composite finish modules to the static maintenance area; 1. Perform static inspection on the quality of the composite decorative module to ensure that the decorative panel is firmly bonded to the raised panel and that the flatness meets the requirements.

[0014] The beneficial effects of this invention are as follows: This invention optimizes the composite structure of the raised panel and the decorative stone panel. The raised panel and the decorative stone composite panel are integrated, making assembly simple and construction efficient. The tongue and groove structure has built-in rubber pads to prevent damage from collisions between the left and right panels during assembly. The rubber pads also serve a waterproof function, preventing various liquids from seeping into the joints of the surface stone, ensuring the connection structure remains dry and sealed to the greatest extent possible. The supporting feet have built-in rubber bases, facilitating flexible contact with the ground, accommodating minor differences, and preventing noise from prolonged foot traffic and metal-to-ground collisions. The leveling nuts can adjust the height of the supporting feet for ground leveling. The top locking nuts are tightened after leveling to secure the surface. Attached Figure Description

[0015] Figure 1 This is a top view of the structure before assembly in the first embodiment of the present invention.

[0016] Figure 2 yes Figure 1 A top-down view of the assembled structure.

[0017] Figure 3 yes Figure 1 A top view of the composite finish module.

[0018] Figure 4 This is a side view structural diagram of the composite finish module.

[0019] Figure 5 This is a side view of the structure before assembly in the first implementation method.

[0020] Figure 6 yes Figure 5 A side view of the assembled structure.

[0021] Figure 7 This is a three-dimensional structural diagram of the support legs for the composite finish installation.

[0022] Figure 8 It is a structural diagram of the overhead module, fasteners, and cement mortar layer.

[0023] Figure 9 It is a schematic diagram showing the connection between the fastener and the cement mortar layer.

[0024] Figure 10 It is a structural diagram showing the combination of the overhead module, fixing parts and supporting feet.

[0025] Figure 11 This is a three-dimensional structural diagram of a corner reinforcement component from one perspective.

[0026] Figure 12 This is a three-dimensional structural diagram of the corner reinforcement component from another perspective.

[0027] Figure 13 This is a three-dimensional structural diagram of the central reinforcement component from a one-view perspective.

[0028] Figure 14 This is a three-dimensional structural diagram of the central reinforcement component from another perspective.

[0029] Figure 15 This is a schematic diagram of the structure supporting the foundation.

[0030] Figure 16 This is a schematic diagram of the structure before assembly in the second embodiment of the present invention.

[0031] Figure 17 yes Figure 16 A top-down view of the assembled structure.

[0032] Figure 18 yes Figure 16 A top view of the composite finish module.

[0033] Figure 19 This is a side view of the structure before assembly in the second implementation method.

[0034] Figure 20 yes Figure 19 A side view of the assembled structure.

[0035] Figure 21 This is a three-dimensional structural diagram of the support feet for the composite finish module installation.

[0036] Figure 22 yes Figure 21 A structural diagram from another perspective. Detailed Implementation

[0037] The specific embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0038] like Figures 1 to 15As shown, a decorative integrated raised floor, according to a first embodiment of the present invention, comprises a composite finish and metal support feet. The composite finish is formed by tongue and groove splicing of the edges of adjacent composite finish modules 1. The composite finish module has a size of 800X800mm. Depending on the number of support feet installed, the composite finish module is divided into a starting composite finish module, an edge composite finish module, and a central composite finish module. Specifically, the starting composite finish module has nine pre-installed support feet, the edge composite finish module has six pre-installed support feet, and the central composite finish module has four pre-installed support feet. Each of the starting composite finish module, edge composite finish module, and central composite finish module includes a central support foot 2A, which does not include a locking nut.

[0039] The composite finish module 1 includes a suspended panel 11, reinforcing members, an adhesive layer 13, and a stone veneer panel 14, all bonded together. The adhesive layer 13 is located below the stone veneer panel 14 and above the suspended panel 11; that is, the adhesive layer is between the overlapping parts of the suspended panel and the veneer panel of the composite finish module. The veneer panel and the suspended panel form a tongue-and-groove joint structure. Two adjacent right-angled edges of the suspended panel of the composite finish module are called supporting edges 11A, and two adjacent right-angled edges of the veneer panel above it are called overlapping edges 14A. The supporting edges and overlapping edges of adjacent composite finish modules are tongue-and-groove jointed. The reinforcing members include a corner reinforcing member 121 and two middle reinforcing members 122. The top of the corner reinforcing member 121 is bonded to the bottom wall groove of the corner edge of the adhesive layer, and the top of the middle reinforcing member is bonded to the bottom wall groove of the middle edge of the adhesive layer. The two middle reinforcing members are located on both sides of the corner reinforcing member. The reinforcement component facilitates the provision of installation space for the supporting feet 2 during the prefabrication of the composite finish module. Furthermore, although the thickness of the embedded reinforcement component in the composite finish module is reduced, the support provided by the reinforcement component ensures the load-bearing strength of the connection points, eliminating concerns about localized damage from foot traffic. The support legs of this reinforcement component hook onto the overhead panel to further stabilize the bond between the overhead panel and the adhesive layer.

[0040] like Figure 11 and Figure 12 As shown, the corner reinforcement includes a right-angled plate 121a, L-shaped hook plates 121b perpendicularly arranged downwards at both ends of the right-angled plate, a right-angled vertical plate 121c arranged upwards at the inner corner of the right-angled plate, and a top plate 121d arranged above the right-angled vertical plate. The right-angled vertical plate and the top plate form an installation space 121e. Figure 13 and Figure 14 As shown, the central reinforcement includes a top concave plate 122a, which forms an installation space 122b. C-shaped side hook plates 122c are provided on both sides of the top concave plate, and the top pressure plate of the side hook plate is longer than the bottom hook plate.

[0041] The locking nut 22 of the metal support foot corresponds to one part of the adhesive layer located in the installation space 122b formed by the top plate of the reinforcement and the top plate of the overhead plate. The other part of the locking nut is located at the support edge of the overhead plate of the adjacent composite decorative module. Rubber pads 3 are provided at the support edge to prevent the left and right modules from bumping and breaking during assembly. The second function of the rubber pads is to stop water and prevent various liquids from seeping into the joints of the surface stone, so as to ensure that the connection structure is dry and sealed to the maximum extent.

[0042] Specifically, the support foot 2 includes a locking nut 22 and a leveling support foot kit. The leveling support foot kit includes a screw 20, a leveling nut pressure plate, and a rubber base 23. The bottom end of the screw has a rubber base that contacts the ground. The leveling nut pressure plate includes a lower pressure plate 21 and an upper nut 24. The outer wall of the upper nut has external threads and is screwed to the locking nut 22. The screw is hollow, and the top of the locking nut has an opening for injecting micro-foaming adhesive. The micro-foaming adhesive flows downward along the internal cavity of the screw. After micro-foaming, it bonds and locks the locking nut to the screw and the screw to the ground.

[0043] The molding method of the composite surface module: Preparation: Clean the work surface to ensure it is free of debris and dust.

[0044] Module assembly: Install the pre-embedded reinforcement components onto the cement overhead slab.

[0045] Place the assembled cement overhead slab with pre-embedded reinforcement components onto the equipment conveyor belt.

[0046] The conveyor belt transports the cement slabs to the adhesive coating area, where the machine sprays the adhesive layer according to preset parameters (including thickness and range).

[0047] After the adhesive layer is applied, the panels move along the conveyor belt to the location where the stone veneer panel is placed.

[0048] The stone placement equipment positions the panels according to preset parameters, and the robotic arm places the stone veneer panels in the corresponding positions, fixing the edges and center of the composite veneer module.

[0049] The conveyor belt transports the composite finish modules to the static maintenance area.

[0050] 1. Allow the composite decorative module to stand still and check its quality to ensure that it is firmly bonded to the cement floor and that its flatness meets the requirements.

[0051] Installation procedure for integrated decorative raised floor: First, lay the initial composite decorative module at the corner of the space. The initial composite decorative module is pre-installed with supporting feet and then leveled on the side after placement. The edge composite decorative module is pre-installed with supporting feet and then placed at the splicing position of the initial composite decorative module. Subsequent modules are placed in sequence.

[0052] like Figures 16 to 22 The diagram illustrates a second embodiment of the present invention. The main difference between this embodiment and the first embodiment lies in the size of the composite finish module: it is 600x600mm. Specifically, the initial composite finish module has four pre-installed support feet, the edge composite finish module has two pre-installed support feet, and the middle composite finish module has one pre-installed support foot. The support feet for the initial, edge, and middle composite finish modules do not include the center support foot 2A. The 600x600mm composite finish module has a corner reinforcement member 122a.

Claims

1. A decorative integrated raised floor, characterized in that: The device includes a composite finish and supporting feet. The composite finish is formed by tongue and groove joints between the edges of adjacent composite finish modules. Each composite finish module includes a fixedly bonded overhead panel, reinforcement components, an adhesive layer, and a decorative panel. The adhesive layer is located between the overlapping parts of the overhead panel and the decorative panel, below the decorative panel and above the overhead panel, forming a tongue and groove joint structure. Two adjacent right-angled edges of the overhead panel of the composite finish module are called support edges, and two adjacent right-angled edges of the decorative panel above it are called overlapping edges. The support edges and overlapping edges of adjacent composite finish modules are tongue and groove jointed. Rubber pads are provided at the support edges. The top of the reinforcement component is fixed to the groove on the bottom wall of the overlapping edge of the adhesive layer. There is an installation space between the top plate of the reinforcement component and the top wall of the overhead panel. The legs of the reinforcement component hook onto the overhead panel. Support feet are pre-installed on the support edges of the composite finish module.

2. The integrated decorative raised floor according to claim 1, characterized in that: The composite finish module has a size of 800X800mm or 600X600mm, and includes three structures: a starting composite finish module, an edge composite finish module, and a center composite finish module.

3. The integrated decorative raised floor according to claim 2, characterized in that: The 800x800 composite finish module has nine pre-installed support feet, the edge composite finish module has six pre-installed support feet, and the center composite finish module has four pre-installed support feet. Each of the three modules includes one central support foot, excluding the locking nut. The reinforcement includes one corner reinforcement and two center reinforcements.

4. The integrated decorative raised floor according to claim 3, characterized in that: A corner reinforcement is provided at the corner of the adhesive layer near the corner of the overlapping edge, and a middle reinforcement is provided at the middle of the right-angled edge of the adhesive layer on both sides of the corner reinforcement; the corner reinforcement includes a right-angled plate, with L-shaped hook plates vertically provided at both ends of the right-angled plate, a right-angled vertical plate provided at the inner corner edge of the right-angled plate, and a top plate provided above the right-angled vertical plate, the right-angled vertical plate and the top plate forming an installation space; the middle reinforcement includes a top concave plate, the top concave plate forming an installation space, and C-shaped side hook plates provided on both sides of the top concave plate, the top pressure plate of the side hook plate being longer than the bottom hook plate.

5. The integrated decorative raised floor according to claim 2, characterized in that: The 600x600 composite finish module is pre-installed with four supporting feet, the edge composite finish module is pre-installed with two supporting feet, and the middle composite finish module is pre-installed with one supporting foot. The reinforcement includes corner reinforcement.

6. The integrated decorative raised floor according to claim 5, characterized in that: Corner reinforcements are provided at the corners of the adhesive layer near the corners of the overlap edge.

7. The integrated decorative raised floor according to claim 6, characterized in that: The corner reinforcement includes a right-angle plate, with L-shaped hook plates vertically downward at both ends of the right-angle plate, a right-angle vertical plate upward at the inner corner of the right-angle plate, and a top plate above the right-angle vertical plate. The right-angle vertical plate and the top plate form an installation space.

8. The integrated decorative raised floor according to claim 1, characterized in that: The supporting foot includes a locking nut and a leveling supporting foot kit. The leveling supporting foot kit includes a screw, a leveling nut pressure plate, and a rubber base. The bottom end of the screw has a rubber base that contacts the ground. The leveling nut pressure plate includes a lower pressure plate and an upper nut. The outer wall of the upper nut has external threads and is screwed to the locking nut. The screw is hollow. Micro-foaming adhesive is injected into the upper opening of the locking nut. The micro-foaming adhesive flows downward along the internal cavity of the screw. After micro-foaming, the locking nut is bonded to the screw and the screw is locked to the ground.

9. The integrated decorative raised floor according to claim 1, characterized in that: The molding method of the composite surface module: Preparation: Clean the work surface to ensure it is free of debris and dust; 1. Module assembly: Attach the reinforcing components to the overhead plate; 2. Place the overhead plate with the reinforcing components assembled onto the equipment conveyor belt; The conveyor belt transports the overhead panels to the adhesive coating equipment area, where the machine sprays the adhesive layer according to preset parameters (including thickness and range). After the adhesive layer is applied, the panels move along the conveyor belt to the location where the decorative panel panels are placed. The decorative panel placement equipment positions the modules according to preset parameters, and the robotic arm places the decorative panel in the corresponding position and fixes the edge and center of the module. The conveyor belt transports the composite finish modules to the static maintenance area; 1. Perform static inspection on the quality of the composite decorative module to ensure that the decorative panel is firmly bonded to the raised panel and that the flatness meets the requirements.

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