Low temperature molten salt system and direct current electrolysis method

By combining a low-temperature molten salt system with an inert anode in DC electrolysis, the problems of high energy consumption and poor compatibility in existing electrolysis processes have been solved. This method achieves a low-temperature and high-efficiency electrolysis process, reduces energy consumption and equipment wear, and improves compatibility with new electrode materials.

CN122214980APending Publication Date: 2026-06-16ZHENGZHOU UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
ZHENGZHOU UNIV
Filing Date
2026-04-30
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing electrolysis processes, especially those involving metals and alloys such as titanium and aluminum, suffer from high energy consumption, stringent requirements for electrode materials, poor compatibility and stability, and difficulty in using them in conjunction with advanced electrode materials such as novel inert anodes, thus limiting the development and improvement of electrolysis technology.

Method used

A low-temperature molten salt system, including AxBFy and an electrolytic stabilizer, is adopted, with preferred compositions such as KAlF4, K2TiF6, and Na2SiF6. Combined with an inert anode and a wettable cathode, DC electrolysis is performed at 700~850℃ to optimize the physicochemical properties of the molten salt, reduce the electrolysis temperature and equipment wear, and improve compatibility with new electrode materials.

Benefits of technology

It achieves low-temperature electrolysis operation, significantly reduces energy consumption and equipment wear, improves the stability and efficiency of the electrolysis process, is suitable for high-efficiency DC electrolysis, and is compatible with new electrode materials.

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Abstract

The present application relates to the technical field of electrolysis, and particularly relates to a low-temperature molten salt system and a direct-current electrolysis method. The present application optimizes a low-temperature molten salt system for electrolysis of aluminum, aluminum-titanium alloy and aluminum-silicon alloy, realizes low-temperature electrolysis operation at 700-850 DEG C by adjusting the allocation ratio of each component, and significantly reduces energy consumption and equipment loss; the molten salt system has controllable primary crystallization temperature (≤800 DEG C), high alumina solubility, suitable density and electrical conductivity (≥1 S / cm), effectively improves the compatibility with new electrode materials such as inert anodes, and is suitable for efficient and stable direct-current electrolysis process.
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