An automatic optical fiber assembly machine
By designing an automated fiber optic assembly machine, the pre-assembly and final assembly of fiber optic tail sleeves and ferrules are integrated. The multi-station turntable mechanism and CCD vision detector solve the problem of difficult quality control in fiber optic connector assembly, improve production efficiency and product yield, and meet the high-precision production needs of the optical communication industry.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- NINGBO HEQING COMMUNICATION EQUIPMENT CO LTD
- Filing Date
- 2026-05-07
- Publication Date
- 2026-06-16
AI Technical Summary
The assembly quality of existing fiber optic connectors is difficult to control, manual operation is labor-intensive and has low production efficiency, semi-automated equipment has low functional integration and is prone to secondary pollution, and cannot meet the large-scale and high-precision production needs of the optical communication industry.
Design an automatic fiber optic assembly machine that integrates fiber optic accessory assembly and installation devices to achieve integrated continuous operation of tail sleeve ferrule pre-assembly and final product assembly. Employ a multi-station turntable mechanism to enable parallel flow of multiple processes and configure multiple sets of CCD vision detectors to monitor quality and alignment accuracy in real time.
It improves product assembly consistency and yield, avoids secondary pollution and efficiency loss caused by transfer and handling, and meets the needs of large-scale and high-precision production in the optical communication industry.
Smart Images

Figure CN122218893A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of automation equipment technology, specifically to an automatic fiber optic assembly machine. Background Technology
[0002] Fiber optic connectors are core passive components of optical communication systems, and their assembly quality directly determines optical signal transmission loss, return loss, and long-term system stability. Currently, the pre-assembly of fiber optic pigtails and ferrules, as well as the final assembly of fiber optic assemblies, generally employ manual or semi-automated segmented operations. Manual fiber stripping, cutting, and ferrule alignment are difficult to control in terms of precision, easily leading to fiber breakage, excessive insertion loss, and large fluctuations in product yield. Secondly, manual dispensing suffers from poor consistency; uneven glue application can easily cause sealing failure or glue overflow contamination, and UV curing is mostly an offline operation, making it difficult to match production cycles. Furthermore, manual operations are labor-intensive and require highly skilled operators, which can no longer meet the demands of large-scale, high-precision production brought about by the rapid development of the optical communication industry. While existing semi-automated equipment can automate processes such as ferrule dispensing, its functional integration is low, requiring segmented operations. These segmented operations involve multiple transfers and handling, resulting in low production efficiency and the introduction of secondary pollution such as dust during the transfer process. Summary of the Invention
[0003] The purpose of this invention is to provide an automatic fiber optic assembly machine to solve the problems mentioned in the background art.
[0004] To achieve the above objectives, the present invention provides the following technical solution: an automatic optical fiber assembly machine, comprising a frame, on which an optical fiber component assembly device is mounted, the optical fiber component assembly device comprising a first bracket, the first bracket being fixedly connected to the frame, a first robot being fixedly connected to the first bracket, a first conveyor being disposed on one side of the first bracket, a first linear module being fixedly connected to the first conveyor, a push block being fixedly connected to the output end of the first linear module, the push block sliding through the first conveyor, a first three-axis moving stage being disposed on one side of the first conveyor, a glue suction device being disposed on one side of the first three-axis moving stage, and both the glue suction device and the first three-axis moving stage being fixedly connected to the frame, a first glue dispensing tube being fixedly connected to the first three-axis moving stage.
[0005] A first CCD vision detector is provided on one side of the adhesive suction device, and the first CCD vision detector is fixedly connected to the frame.
[0006] The first robot has material boxes on both sides, and a flexible vibrating plate is provided on one side of the material box. Both the flexible vibrating plate and the material box are fixedly connected to the first support.
[0007] The first conveyor is equipped with multiple first fixtures.
[0008] One side of the fiber optic component assembly device is equipped with a fiber optic component installation device, which includes a second bracket, a multi-station turntable, a second fixture, a second linear module, a first movable seat, a material handling robot, a fiber inserter, a third three-axis movable stage, a second glue dispensing tube, a fourth three-axis movable stage, a third glue dispensing tube, a second robot, a second conveyor, a UV curing chamber, a third linear module, a second movable seat, a cylinder, a third movable seat, a second pneumatic gripper, a third conveyor, a fiber stripper, a cutter, a cleaner, and a second CCD vision detector. The multi-station turntable is fixedly connected to the frame, and multiple second fixtures are evenly distributed on the multi-station turntable. The second linear module is fixedly connected to the frame, and the output end of the second linear module is fixedly connected to the first movable seat. The material handling robot is fixedly connected to the first movable seat and is located at the output end of the first conveyor.
[0009] A fiber optic connector is provided on one side of the second linear module. The fiber optic connector includes a second three-axis moving stage, an angle adjustment stage, and a first pneumatic gripper. The second three-axis moving stage is fixedly connected to the frame. An angle adjustment stage is fixedly connected to the second three-axis moving stage. The first pneumatic gripper is fixedly connected to the angle adjustment stage. A second bracket is provided on one side of the fiber optic connector and is fixedly connected to the frame. A third three-axis moving stage is fixedly connected to the second bracket. A second glue tube is fixedly connected to the third three-axis moving stage. A fourth three-axis moving stage is provided on one side of the third three-axis moving stage and is fixedly connected to the second bracket. A third glue tube is fixedly connected to the fourth three-axis moving stage. A fifth linear module is provided on one side of the fourth three-axis moving stage and is fixedly connected to the second bracket. A length block is fixedly connected to the output end of the fifth linear module.
[0010] A second conveyor is provided on one side of the second support, and a UV curing box is connected to the second conveyor. A second robot is provided on one side of the UV curing box, and the second robot, the UV curing box and the second conveyor are all fixedly connected to the frame.
[0011] The second robot has a third linear module on one side. The output end of the third linear module is fixedly connected to a second movable seat. Two cylinders are fixedly connected to the second movable seat. The output end of the cylinders is fixedly connected to the third movable seat, and the third movable seat is slidably connected to the second movable seat. A second pneumatic gripper is fixedly connected to the third movable seat.
[0012] A third conveyor is installed on one side of the third linear module, and a fiber stripper is installed on the other side. A cutter is installed on one side of the fiber stripper, and dust absorbers are installed on one side of both the fiber stripper and the cutter. A cleaner is installed on one side of the cutter. The cleaner, cutter, fiber stripper, third conveyor, and dust absorber are all fixedly connected to the frame. The cleaner includes a fourth linear module, a fourth movable seat, a clamp, a material tray, a nonwoven fabric belt, a drive roller group, and a take-up roller. The fourth linear module is fixedly connected to the frame. Above, the output end of the fourth linear module is fixedly connected to a fourth movable seat, and a take-up roller is rotatably connected to the fourth movable seat. A transmission roller group is provided on one side of the take-up roller and is rotatably connected to the fourth movable seat. A material tray is provided on one side of the transmission roller group and is rotatably connected to the fourth movable seat. Two clamps are provided on the other side of the transmission roller group and are slidably connected to the fourth movable seat. A non-woven fabric belt is fixedly connected to the material tray, and the other end of the non-woven fabric belt passes around the clamps and the transmission roller group and is fixedly connected to the take-up roller.
[0013] A second CCD vision detector is provided on one side of each of the cleaner, fiber optic connector, second glue tube, and third glue tube.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention realizes the integrated continuous operation of pre-assembly of tail sleeve ferrules and final product assembly through the fiber optic component assembly device and the fiber optic component installation device, avoiding secondary pollution and efficiency loss caused by transfer and handling. The fiber optic component assembly device integrates material picking, pre-assembly, glue dispensing and glue suction functions, and the fiber optic component installation device integrates material picking, fiber stripping, cutting, cleaning, fiber insertion, tail glue dispensing and UV curing functions. The multi-station turntable mechanism realizes the parallel flow of multiple processes. The entire process is equipped with multiple sets of CCD vision detectors to monitor the quality and alignment accuracy of each process in real time, effectively improving the product assembly consistency and yield rate, and adapting to the large-scale and high-precision production needs of the optical communication industry. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the present invention;
[0016] Figure 2 for Figure 1 Enlarged view of the structure of region A in the middle;
[0017] Figure 3 for Figure 1 Enlarged view of the structure of region B in the middle;
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the first robot of the present invention;
[0019] Figure 5 This is a three-dimensional structural diagram of the first conveyor of the present invention;
[0020] Figure 6 This is a three-dimensional structural diagram of the first three-axis moving stage of the present invention;
[0021] Figure 7 This is a three-dimensional structural diagram of the multi-station rotary table machine of the present invention;
[0022] Figure 8 This is a schematic diagram of the three-dimensional structure of the second robot of the present invention;
[0023] Figure 9 This is a three-dimensional structural diagram of the dust absorber of the present invention;
[0024] Figure 10 This is a three-dimensional structural diagram of the cleaner of the present invention;
[0025] Figure 11 This is a three-dimensional structural diagram of the fiber optic connector of the present invention.
[0026] In the diagram: 1. Frame; 2. Fiber optic component assembly device; 21. First support; 22. First robot; 23. Material box; 24. Flexible vibratory feeder; 25. First conveyor; 26. First fixture; 27. First linear module; 28. Push block; 29. First three-axis moving stage; 210. First glue dispensing tube; 211. Glue suction device; 212. First CCD vision detector; 3. Fiber optic component installation device; 31. Second support; 32. Multi-station turntable machine; 33. Second fixture; 34. Second linear module; 35. First moving base; 36. Material handling robot; 37. Fiber insertion device; 371. Second three-axis moving stage; 372. Angle adjustment stage; 373. First pneumatic gripper; 38. Third three-axis moving stage; 39. Second... 310. Dispensing cylinder; 311. Fourth three-axis moving stage; 312. Third dispensing cylinder; 313. Second robot; 314. Second conveyor; 315. UV curing chamber; 316. Third linear module; 317. Second moving seat; 318. Cylinder; 319. Third moving seat; 320. Second pneumatic gripper; 321. Third conveyor; 322. Fiber stripper; 323. Cutter; 323. Cleaner; 3231. Fourth linear module; 3232. Fourth moving seat; 3233. Fixture; 3234. Material tray; 3235. Non-woven fabric belt; 3236. Drive roller group; 3237. Take-up roller; 324. Second CCD vision detector; 325. Dust absorber; 326. Fifth linear module; 327. Fixed length block. Detailed Implementation
[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0028] Please see the appendix Figure 1 - Appendix Figure 11An embodiment of the present invention provides an automatic fiber optic assembly machine, comprising a frame 1, on which a fiber optic component assembly device 2 is mounted. The fiber optic component assembly device 2 includes a first support 21, which is fixedly connected to the frame 1. A first robot 22 is fixedly connected to the first support 21. A first conveyor 25 is disposed on one side of the first support 21. A first linear module 27 is fixedly connected to the first conveyor 25. A push block 28 is fixedly connected to the output end of the first linear module 27, and the push block 28 slides through the first conveyor 25. A [further details about the first conveyor 25 are missing]. A first three-axis moving stage 29 is provided, with a glue suction device 211 installed on one side of the first three-axis moving stage 29. Both the glue suction device 211 and the first three-axis moving stage 29 are fixedly connected to the frame 1. A first glue dispensing cylinder 210 is fixedly connected to the first three-axis moving stage 29. The frame 1 is used to support all components of the entire machine and provide a stable installation foundation. The fiber optic accessory assembly device 2 is used to complete the pre-assembly process of fiber optic tail sleeves and ferrules. A first bracket 21 is used to support a first robot 22. The first robot 22 is used to accurately pick up and place the tail sleeves and ferrules to be assembled. A first conveyor 25 is used to drive the fixture. The pre-assembly process involves continuous conveying between various workstations. The first linear module 27 drives the pusher block 28, which pushes the tail sleeve into the insert to complete the pre-fit. The first three-axis moving stage 29 drives the first dispensing cylinder 210 to achieve precise three-dimensional movement. The glue suction device 211 removes excess glue after dispensing, and the first dispensing cylinder 210 seals the pre-assembled area between the tail sleeve and the insert. A first CCD vision detector 212 is mounted on one side of the glue suction device 211 and is fixedly connected to the frame 1. The first CCD vision detector 212 is used for… The system acquires images of the dispensing station in real time to identify whether the dispensing position, amount, and type of adhesive meet the process requirements. Material boxes 23 are set on both sides of the first robot 22. A flexible vibrating plate 24 is set on one side of the material box 23. Both the flexible vibrating plate 24 and the material box 23 are fixedly connected to the first bracket 21. The material box 23 is used to store the tail sleeve parts to be assembled. The flexible vibrating plate 24 vibrates to make the tail sleeve parts neatly arranged. Multiple first fixtures 26 are evenly distributed on the first conveyor 25. The first fixtures 26 are used to position and support the tail sleeves and inserts to be assembled, ensuring the alignment accuracy of the pre-assembly process.One side of the fiber optic component assembly device 2 is equipped with a fiber optic component installation device 3. The fiber optic component installation device 3 includes a second bracket 31, a multi-station turntable 32, a second fixture 33, a second linear module 34, a first movable seat 35, a material handling robot 36, a fiber inserter 37, a third three-axis moving stage 38, a second glue dispensing cylinder 39, a fourth three-axis moving stage 310, a third glue dispensing cylinder 311, a second robot 312, a second conveyor 313, a UV curing chamber 314, a third linear module 315, a second movable seat 316, a cylinder 317, a third movable seat 318, a second pneumatic gripper 319, a third conveyor 320, a fiber stripper 321, a cutter 322, a cleaner 323, and a second CCD vision detector 324. The multi-station turntable 32 is fixedly connected to the frame 1, and multiple... A second fixture 33 is fixedly connected to a frame 1, a second linear module 34 is fixedly connected to the output end of the second linear module 34, a first movable seat 35 is fixedly connected to the output end of the first movable seat 35, and a material-picking robot 36 is fixedly connected to the first movable seat 35. The material-picking robot 36 is set at the output end of the first conveyor 25. The fiber optic accessory installation device 3 is used to install the pre-assembled tail sleeve ferrule onto the target fiber optic product. The multi-station turntable 32 is used to drive the second fixture 33 to rotate intermittently between the assembly stations to realize parallel operation of multiple processes. The second fixture 33 is used to carry the product to be processed. The second linear module 34 is used to drive the first movable seat 35 to achieve precise horizontal displacement across stations. The first movable seat 35 is used to install the material-picking robot 36. The material-picking robot 36 is used to grab the pre-assembled qualified tail sleeve ferrule from the output end of the first conveyor 25 and transfer it to the fiber insertion station.A fiber optic connector 37 is provided on one side of the second linear module 34. The fiber optic connector 37 includes a second three-axis moving stage 371, an angle adjustment stage 372, and a first pneumatic gripper 373. The second three-axis moving stage 371 is fixedly connected to the frame 1. The angle adjustment stage 372 is fixedly connected to the second three-axis moving stage 371, and the first pneumatic gripper 373 is fixedly connected to the angle adjustment stage 372. A second bracket 31 is provided on one side of the fiber optic connector 37 and is fixedly connected to the frame 1. A third three-axis moving stage 38 is fixedly connected to the second bracket 31, and a second glue dispenser 39 is fixedly connected to the third three-axis moving stage 38. A fourth three-axis moving stage 310 is provided on one side of the three-axis moving stage 38, and the fourth three-axis moving stage 310 is fixedly connected to the second bracket 31. A third rubber tube 311 is fixedly connected to the fourth three-axis moving stage 310. A fifth linear module 326 is provided on one side of the fourth three-axis moving stage 310, and the fifth linear module 326 is fixedly connected to the second bracket 31. A length block 327 is fixedly connected to the output end of the fifth linear module 326. In the fiber optic connector 37, the second three-axis moving stage 371 is used to drive the angle adjustment stage 372 to perform three-axis movement adjustment. The angle adjustment stage 372 is used to adjust the angle of the first pneumatic gripper 373. The first pneumatic gripper 373 is used to clamp the workpiece and complete the insertion of the optical fiber and the ferrule. The second bracket 31 is used to support the third three-axis moving stage 38 and the fourth three-axis moving stage 310. The third three-axis moving stage 38 is used to drive the second glue-applying tube 39 to achieve precise three-dimensional movement. The second glue-applying tube 39 is used to complete the window glue application operation at the fiber insertion point of the product. The fourth three-axis moving stage 310 is used to drive the third glue-applying tube 311 to achieve precise three-dimensional movement. The third glue-applying tube 311 is used to complete the reverse glue application operation at the tail of the product. The fifth linear module 326 is used to drive the length-fixing block 327 to perform length-fixed repair of the product's optical fiber. A second conveyor 313 is provided on one side of the second support 31. A UV curing box 314 is connected to the second conveyor 313. A second robot 312 is provided on one side of the UV curing box 314. The second robot 312, the UV curing box 314 and the second conveyor 313 are all fixedly connected to the frame 1. The second conveyor 313 is used to transport the dispensing finished product to the drying station and the final unloading station. The UV curing box 314 is used to emit ultraviolet light of a specific wavelength to make the glue cure quickly. The second robot 312 is used to assist in completing double-sided tail glue dispensing, online measurement of product fiber optic length and finished product transfer operations.A third linear module 315 is provided on one side of the second robot 312. A second movable seat 316 is fixedly connected to the output end of the third linear module 315. Two cylinders 317 are fixedly connected to the second movable seat 316. A third movable seat 318 is fixedly connected to the output end of the cylinders 317, and the third movable seat 318 is slidably connected to the second movable seat 316. A second pneumatic gripper 319 is fixedly connected to the third movable seat 318. The third linear module 315 is used to drive the second movable seat 316. The second movable seat 316 is used to support the cylinders 317 and the third movable seat 318. The cylinders 317 are used to drive the third movable seat 318 to achieve vertical lifting and lowering movement. The third movable seat 318 is used to install the second pneumatic gripper 319. The second pneumatic gripper 319 is used to grip products.A third conveyor 320 is installed on one side of the third linear module 315, and a fiber stripper 321 is installed on the other side of the third linear module 315. A cutter 322 is installed on one side of the fiber stripper 321. Dust absorbers 325 are installed on one side of both the fiber stripper 321 and the cutter 322. A cleaner 323 is installed on one side of the cutter 322. The cleaner 323, cutter 322, fiber stripper 321, third conveyor 320, and dust absorber 325 are all fixedly connected to the frame 1. The cleaner 323 includes a fourth linear module 3231, a fourth movable seat 3232, a clamp 3233, a material tray 3234, a nonwoven fabric belt 3235, a drive roller group 3236, and a take-up roller 3237. The four linear modules 3231 are fixedly connected to the frame 1. The output end of the fourth linear module 3231 is fixedly connected to the fourth movable base 3232. A take-up roller 3237 is rotatably connected to the fourth movable base 3232. A transmission roller group 3236 is provided on one side of the take-up roller 3237 and is rotatably connected to the fourth movable base 3232. A material tray 3234 is provided on one side of the transmission roller group 3236 and is rotatably connected to the fourth movable base 3232. Two clamps 3233 are provided on the other side of the transmission roller group 3236 and are slidably connected to the fourth movable base 3232. A nonwoven fabric belt 3235 is fixedly connected to the material tray 3234. The other end of 3235 is fixedly connected to the take-up roller 3237 after passing around the clamp 3233 and the drive roller group 3236. The third conveyor 320 is used to transport the product to be processed to the loading station. The fiber stripper 321 is used to remove the coating layer on the surface of the optical fiber. The cutter 322 is used to cut the bare fiber to a preset standard length. The cleaner 323 is used to wipe away debris and oil stains on the surface of the optical fiber. The dust absorber 325 forms a directional airflow at the processing station through a negative pressure system, directly sucking in the coating dust, vaporized residue and harmful fumes generated during the operation into the filtration system. The cleaner 323 drives the fourth moving seat 3232 through the fourth linear module 3231, so that the clamp 3233 reaches the cleaning position. The clamp 3233 holds the non-woven fabric tape 3235 against the surface of the optical fiber. The tape, driven by a material tray 3234, a transmission roller group 3236, and a take-up roller 3237, moves the non-woven fabric tape 3235 along the clamp 3233, thereby wiping away debris and oil from the optical fiber surface. A second CCD vision detector 324 is installed on one side of the cleaner 323, the fiber inserter 37, the second glue dispensing cylinder 39, and the third glue dispensing cylinder 311. The second CCD vision detector 324 is used to detect the process quality and alignment accuracy of the corresponding workstation in real time, including the optical fiber cleaning effect, insertion depth, glue dispensing position and amount, and product transfer accuracy. The detection results are fed back to the control system for automatic correction or defective product marking.
[0029] Working Principle: When using this invention, the fiber optic tail sleeve and ferrule are assembled by the fiber optic accessory assembly device 2. The first robot 22 picks up the tail sleeve and ferrule from two flexible vibrating plates 24 respectively and places them on the first fixture 26. The material box 23 feeds the flexible vibrating plates 24. The first conveyor 25 transports the first fixture 26 containing the tail sleeve and ferrule to the pre-assembly station. The first linear module 27 drives the pusher 28 to feed horizontally. The pusher 28 pushes the tail sleeve into the ferrule. Then, the first conveyor 25 transports the first fixture 26 to the first dispensing station. The first three-axis moving stage 29 drives the first dispensing cylinder 210 to move above the workpiece. The first dispensing cylinder 210 dispenses glue according to the set pressure / time. At the same time, the X / Y axes of the first three-axis moving stage 29 drive... The dispensing head moves at a constant speed along the window contour, and the dispensing height is synchronously controlled by the Z-axis of the first three-axis moving stage 29 to complete continuous dispensing. Then, the first conveyor 25 transports the first fixture 26 to the glue suction station. The glue suction device 211 removes excess glue through negative pressure suction. The first conveyor 25 then transports the first fixture 26 to the material waiting station, where it is inspected by an electronic magnifying glass and awaits material removal. During the dispensing process, the first CCD vision detector 212 identifies whether the dispensing position, glue quantity, and glue type meet the process requirements. The fiber optic accessory installation device 3 installs the fiber optic tail sleeve and ferrule onto the product. The product is manually clamped onto the third conveyor 320, which then transports the product to the loading station. The second pneumatic gripper 319 picks up the product and transfers it to… On the second fixture 33, during this process, the third linear module 315 drives the second moving seat 316 to achieve horizontal displacement, and the cylinder 317 on the second moving seat 316 drives the third moving seat 318 to achieve vertical lifting, thereby driving the second pneumatic gripper 319 to complete multi-dimensional material handling. The multi-station turntable 32 rotates one station to transfer the second fixture 33 containing the product to the fiber stripping station. The fiber stripper 321 uses an infrared / ultraviolet pulsed laser beam to precisely focus, using the photothermal effect to instantly vaporize and decompose the outer coating material of the optical fiber, achieving non-contact stripping. With the help of focusing and rotation control, 360° uniform stripping can be achieved. The multi-station turntable 32 rotates one station to transfer the second fixture 33 containing the product to the cutting station, where the cutting device... 322 cuts bare fibers to a preset standard length. The cutter 322 collimates and focuses a high-energy-density laser beam to form a micron-sized spot, instantly melting / vaporizing the fiber material for non-contact cutting. An auxiliary airflow removes molten residue, ensuring a clean end face. During stripping and cutting, the dust absorber 325 uses a negative pressure system to create a directional airflow at the processing station, directly drawing in coating dust, vaporized residue, and harmful fumes generated during the process into the filtration system. The multi-station rotary table 32 rotates one station, transferring the second fixture 33 containing the product to the cleaning station. The cleaner 323 drives the fourth moving seat 3232 via the fourth linear module 3231, bringing the clamp 3233 to the cleaning position, where it holds the product.The non-woven fabric tape 3235 is attached to the surface of the optical fiber. The tape, driven by the material tray 3234, transmission rollers 3236, and take-up rollers 3237, moves on the fixture 3233, wiping away debris and oil from the optical fiber surface. The multi-station rotary table machine 32 rotates one station, transferring the second fixture 33 containing the product to the fiber insertion station. Simultaneously, the picking robot 36 removes the assembled tail sleeve and ferrule from the picking station and places them in the corresponding mounting position on the second fixture 33. The second linear module 34 drives the first moving seat 35, enabling the picking robot 36 to transfer the product across stations. The fiber optic connector 37 automatically aligns and inserts the optical fiber and ferrule. Within the connector 37, the second three-axis moving stage 371 drives the angle adjusting stage 372 to perform three-axis movement adjustment. The angle adjusting stage 372 adjusts the angle of the first pneumatic gripper 373, which then clamps the workpiece, completing the insertion of the optical fiber and ferrule. The multi-station rotary table 32 rotates one station, transferring the second fixture 33 containing the product to the second robot 312's material handling station. The second robot 312 picks up the product and transfers it to the fixed-length station. The fifth linear module 326 drives the fixed-length block 327 to position the product... The optical fiber undergoes precise angle and length correction, and end-face inspection is completed simultaneously. The second robot 312 transfers the product to the second dispensing station, where the second dispensing cylinder 39, driven by the third three-axis moving table 38, performs front-side dispensing. The second robot 312 then transfers the product to the third dispensing station, where the third dispensing cylinder 311, driven by the fourth three-axis moving table 310, performs reverse-side dispensing. Finally, the second robot 312 transfers the product to the second conveyor 313, which transports it to the drying station. The UV curing chamber 314 rapidly cures the adhesive through ultraviolet light, and the product is then conveyed to… The product is unloaded at the unloading station. The fiber inserter 37, the second glue applicator 39, the third glue applicator 311, and the cleaner 323 are all monitored in real-time by the second CCD vision detector 324 at their corresponding positions to ensure that each process meets the process standards. If the cleaner 323 fails to clean properly, a second cleaning is automatically performed. The frame 1 supports the first support 21 and the second support 31. The first support 21 supports the first robot 22, the material box 23, and the flexible vibrating plate 24. The second support 31 supports the third three-axis moving stage 38 and the fourth three-axis moving stage 310.
[0030] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An automatic fiber optic assembly machine, comprising a frame (1), characterized in that: The frame (1) is equipped with an optical fiber accessory assembly device (2). The optical fiber accessory assembly device (2) includes a first bracket (21) and the first bracket (21) is fixedly connected to the frame (1). A first robot (22) is fixedly connected to the first bracket (21). A first conveyor (25) is provided on one side of the first bracket (21). A first linear module (27) is fixedly connected to the first conveyor (25). A push block (28) is fixedly connected to the output end of the first linear module (27). The push block (28) slides through the first conveyor (25). A first three-axis moving stage (29) is provided on one side of the first conveyor (25). A glue suction device (211) is provided on one side of the first three-axis moving stage (29). The glue suction device (211) and the first three-axis moving stage (29) are both fixedly connected to the frame (1). A first glue dispensing tube (210) is fixedly connected to the first three-axis moving stage (29).
2. The automatic fiber optic assembly machine according to claim 1, characterized in that: The adhesive suction device (211) is provided with a first CCD vision detector (212) on one side, and the first CCD vision detector (212) is fixedly connected to the frame (1).
3. The automatic fiber optic assembly machine according to claim 1, characterized in that: The first robot (22) has material boxes (23) on both sides, and a flexible vibrating plate (24) is provided on one side of the material box (23). The flexible vibrating plate (24) and the material box (23) are both fixedly connected to the first support (21).
4. The automatic optical fiber assembly machine according to claim 1, characterized in that: Multiple first fixtures (26) are evenly distributed on the first conveyor (25).
5. The automatic optical fiber assembly machine according to claim 1, characterized in that: One side of the fiber optic component assembly device (2) is provided with a fiber optic component installation device (3). The fiber optic component installation device (3) includes a second bracket (31), a multi-station turntable (32), a second fixture (33), a second linear module (34), a first movable seat (35), a material handling robot (36), a fiber inserter (37), a third three-axis moving stage (38), a second glue dispensing tube (39), a fourth three-axis moving stage (310), a third glue dispensing tube (311), a second robot (312), a second conveyor (313), a UV curing box (314), a third linear module (315), a second movable seat (316), a cylinder (317), and a third... The machine includes a movable seat (318), a second pneumatic gripper (319), a third conveyor (320), a fiber stripper (321), a cutter (322), a cleaner (323), and a second CCD vision detector (324). The multi-station turntable machine (32) is fixedly connected to the frame (1). Multiple second fixtures (33) are evenly distributed on the multi-station turntable machine (32). A second linear module (34) is fixedly connected to the frame (1). A first movable seat (35) is fixedly connected to the output end of the second linear module (34). A material handling robot (36) is fixedly connected to the first movable seat (35). The material handling robot (36) is located at the output end of the first conveyor (25).
6. The automatic optical fiber assembly machine according to claim 5, characterized in that: A fiber optic connector (37) is provided on one side of the second linear module (34). The fiber optic connector (37) includes a second three-axis moving stage (371), an angle adjustment stage (372), and a first pneumatic gripper (373). The second three-axis moving stage (371) is fixedly connected to the frame (1). An angle adjustment stage (372) is fixedly connected to the second three-axis moving stage (371). The first pneumatic gripper (373) is fixedly connected to the angle adjustment stage (372). A second bracket (31) is provided on one side of the fiber optic connector (37). The second bracket (31) is fixedly connected to the frame (1). A first pneumatic gripper (373) is fixedly connected to the second bracket (31). A third three-axis moving stage (38) is fixedly connected to a second point glue tube (39). A fourth three-axis moving stage (310) is provided on one side of the third three-axis moving stage (38), and the fourth three-axis moving stage (310) is fixedly connected to a second bracket (31). A third point glue tube (311) is fixedly connected to the fourth three-axis moving stage (310). A fifth linear module (326) is provided on one side of the fourth three-axis moving stage (310), and the fifth linear module (326) is fixedly connected to the second bracket (31). A fixed length block (327) is fixedly connected to the output end of the fifth linear module (326).
7. The automatic optical fiber assembly machine according to claim 6, characterized in that: A second conveyor (313) is provided on one side of the second bracket (31), and a UV curing box (314) is connected to the second conveyor (313). A second robot (312) is provided on one side of the UV curing box (314), and the second robot (312), the UV curing box (314), and the second conveyor (313) are all fixedly connected to the frame (1).
8. The automatic optical fiber assembly machine according to claim 7, characterized in that: The second robot (312) has a third linear module (315) on one side. The output end of the third linear module (315) is fixedly connected to a second movable seat (316). Two cylinders (317) are fixedly connected to the second movable seat (316). The output end of the cylinders (317) is fixedly connected to a third movable seat (318), and the third movable seat (318) is slidably connected to the second movable seat (316). A second pneumatic gripper (319) is fixedly connected to the third movable seat (318).
9. The automatic optical fiber assembly machine according to claim 8, characterized in that: A third conveyor (320) is provided on one side of the third linear module (315), and a fiber stripper (321) is provided on the other side of the third linear module (315). A cutter (322) is provided on one side of the fiber stripper (321). A dust absorber (325) is provided on one side of both the fiber stripper (321) and the cutter (322). A cleaner (323) is provided on one side of the cutter (322). The cleaner (323) and the cutter (322) are connected together. 2) The fiber stripper (321), the third conveyor (320), and the dust absorber (325) are all fixedly connected to the frame (1). The cleaner (323) includes a fourth linear module (3231), a fourth moving seat (3232), a clamp (3233), a material tray (3234), a nonwoven fabric belt (3235), a drive roller group (3236), and a take-up roller (3237). The fourth linear module (3231) is fixedly connected to the frame. (1) The output end of the fourth linear module (3231) is fixedly connected to a fourth movable seat (3232). A take-up roller (3237) is rotatably connected to the fourth movable seat (3232). A transmission roller group (3236) is provided on one side of the take-up roller (3237), and the transmission roller group (3236) is rotatably connected to the fourth movable seat (3232). A material tray (3234) is provided on one side of the transmission roller group (3236), and the material tray (3234) The transmission roller group (3236) is rotatably connected to the fourth moving seat (3232). Two clamps (3233) are provided on the other side of the transmission roller group (3236), and the clamps (3233) are slidably connected to the fourth moving seat (3232). A non-woven fabric belt (3235) is fixedly connected to the material tray (3234), and the other end of the non-woven fabric belt (3235) is fixedly connected to the take-up roller (3237) after passing around the clamps (3233) and the transmission roller group (3236).
10. An automatic fiber optic assembly machine according to claim 9, characterized in that: A second CCD vision detector (324) is provided on one side of each of the cleaner (323), fiber inserter (37), second glue tube (39), and third glue tube (311).