An industrial visual intelligent quality inspection method for hardware manufacturing

By using a multi-light image acquisition and adaptive feature perception fusion network model, the problems of metal reflection interference and multi-scale defect detection in the quality inspection of hardware products are solved, realizing high-precision and real-time quality inspection and meeting the high-efficiency inspection needs of the production line.

CN122222977APending Publication Date: 2026-06-16DONGGUAN DIYUE PRECISION TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-03-18
Publication Date
2026-06-16

AI Technical Summary

Technical Problem

Existing industrial visual inspection technologies for hardware manufacturing suffer from problems such as interference from metal reflections, difficulty in detecting multi-scale defects, and insufficient inspection speed and accuracy, making it difficult to meet the demands of efficient and high-precision production.

Method used

By employing a multi-light image acquisition system combined with a variable-scale adaptive feature perception and fusion network model, a synthetic input image is generated through the registration and dynamic weighted fusion of coaxial light and low-angle light images. A deep learning model with a parallel multi-scale feature extraction structure, a dynamic weight fusion module, and a dual attention mechanism is constructed to achieve high-precision, real-time defect detection of hardware products.

Benefits of technology

It effectively overcomes interference from metal reflection, adaptively detects defects at multiple scales, improves detection accuracy and generalization ability, meets the real-time requirements of the production line, and achieves efficient quality judgment.

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Abstract

The application discloses an industrial visual intelligent quality inspection method for hardware manufacturing. The method first acquires coaxial light images and low-angle light images through multi-light source sequential lighting, generates a synthetic input image through registration and dynamic weighted fusion based on highlight discrimination to suppress metal reflection. Then, a variable scale adaptive feature perception and fusion network is constructed. The network captures different scale defect features through a parallel multi-scale feature extraction structure, adaptively fuses through a dynamic weight fusion module, and outputs positioning and segmentation results by a defect recognition head guided by a double attention mechanism. Finally, the trained model is used for real-time detection and quality judgment of products on the production line. The application effectively overcomes the detection difficulties caused by metal surface highlight interference and variable defect scale, significantly improving the precision, robustness and efficiency of hardware quality inspection.
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