An automatic test system for vehicle road test on a road surface generated in a cycle
The automated testing system for automobile road testing, which generates data through road surface cycles, solves the problems of high cost, low efficiency, and safety in existing automobile road testing. It enables high-precision, multi-dimensional performance testing in the laboratory, supporting the evaluation and improvement of automobile performance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-23
- Publication Date
- 2026-06-19
AI Technical Summary
Existing automotive road tests are costly, have poor repeatability, are time-consuming, have poor safety, and cannot provide multi-dimensional test data, thus failing to meet the accuracy and efficiency requirements of automotive performance testing.
The automated road test system for automobiles, which uses road surface cycle generation, includes a comprehensive scheduling module, a road surface cycle generation module, an environment generation module, a data acquisition module, a safety processing module, and a report analysis module. It simulates different road conditions, realizes automated and precise testing of multiple performance indicators, and provides real-time safety warnings and data analysis.
It enables efficient and safe vehicle performance testing in the laboratory, provides multi-dimensional test data, reduces testing costs and risks, improves test repeatability and accuracy, and supports the improvement of vehicle performance.
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Figure CN122237952A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the technical field of performance testing, specifically relating to an automatic testing system for automobile road testing with cyclic road surface generation. Background Technology
[0002] Road testing is a crucial method for verifying vehicle performance, determining whether newly designed, manufactured, or improved vehicles meet usage requirements and are suitable for operating conditions, and identifying defects and problems during actual driving. Currently, vehicle road testing primarily relies on real-world road testing. However, real-world road testing has several drawbacks.
[0003] 1) High cost: Automotive test tracks often occupy a large area, and the construction and maintenance costs are very high. Limited space often only allows a small number of vehicles to be tested at the same time, which leads to an increase in testing costs for vehicle developers.
[0004] 2) Poor test repeatability: Real-world road tests are complex and varied, resulting in poor repeatability. The conditions for each test cannot be exactly the same, leading to significant differences in test results. This makes it difficult to satisfactorily and accurately assess the stability and consistency of vehicle performance.
[0005] 3) Long cycle: Due to uncontrollable factors such as weather and traffic, the test progress is often not guaranteed, and the extended test cycle will affect the overall development progress of the vehicle.
[0006] 4) Poor safety: Driving on off-road surfaces, mountain roads, highways, and other similar surfaces poses certain risks. Actual road conditions do not provide sufficient safety measures, threatening the safety of both the driver and the vehicle.
[0007] 5) Inability to provide multi-dimensional test data: In actual vehicle road tests, the results are often checked after driving a specific distance or time. Road data and vehicle data are often separate and lack strong correlation, failing to provide robust data support for evaluating and improving vehicle performance.
[0008] With the rapid development of the automotive industry, higher requirements have been placed on the accuracy, efficiency, and repeatability of automotive performance testing. Summary of the Invention
[0009] The purpose of this invention is to provide an automated testing system for automobile road testing that generates road surfaces cyclically, in order to solve the technical problem that existing automobile road testing methods cannot meet current needs.
[0010] To achieve the above objectives, the present invention adopts the following technical solution:
[0011] An automated road testing system for automobiles, comprising: a comprehensive scheduling module, a road surface cycle generation module, an environment generation module, a data acquisition module, a safety processing module, and a report analysis module; the comprehensive scheduling module configures and plans the test plan and comprehensively manages the operation and data of the entire testing system; the road surface cycle generation module is used for generating and combining test road surfaces; the environment generation module is used for generating environmental information within the laboratory; the data acquisition module is used for integrating road conditions, vehicle conditions, and environmental information; the safety processing module is used for real-time monitoring and analysis of vehicle safety status, providing early warnings of safety hazards, and timely handling of accidents; the report analysis module is used for analyzing vehicle test results and generating test reports.
[0012] This invention achieves automated and precise testing of multiple performance indicators of a vehicle, including power performance, braking performance, handling performance, and economic performance, by simulating cyclical road conditions. This provides a reliable basis for vehicle research and development, production, and quality inspection. The configurable cyclical road surface provides real-time, end-to-end road condition data for vehicle road testing, offering reference data for improving vehicle performance. Real-time analysis of road and vehicle conditions enables early warning of safety hazards during road testing, timely response to accidents, and reduced risks of personal injury and vehicle damage. This solves the technical problem that existing vehicle road testing methods cannot meet current needs. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of an automatic testing system for vehicle road testing based on road surface cycle generation in an embodiment of the present invention;
[0014] Figure 2 This is a schematic diagram of the workflow of an automatic testing system for vehicle road testing that generates road surface cycles, according to an embodiment of the present invention. Detailed Implementation
[0015] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. The advantages and features of the present invention will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and are not to a precise scale, and are only used to facilitate and clarify the illustration of the embodiments of the present invention.
[0016] It should be noted that, in order to clearly illustrate the content of this invention, several embodiments are provided to further explain different implementations of the invention. These embodiments are enumerated rather than exhaustive. Furthermore, for the sake of brevity, content mentioned in the preceding embodiments is often omitted in the following embodiments. Therefore, content not mentioned in the later embodiments can be referred to in the preceding embodiments.
[0017] Example 1
[0018] An automated testing system for vehicle road testing that generates road surface cycles, such as Figure 1 As shown, the system includes: a comprehensive scheduling module, a road surface cycle generation module, an environment generation module, a data acquisition module, a safety processing module, and a report analysis module;
[0019] The integrated scheduling module configures and plans the test schemes and comprehensively manages the operation and data of the entire test system.
[0020] The road surface cycle generation module is used to test road surface generation and combination.
[0021] The environment generation module is used to generate environmental information within the laboratory.
[0022] The data acquisition module is used to integrate road conditions, vehicle conditions, and environmental information;
[0023] The safety processing module is used to monitor and analyze the vehicle's safety status in real time, provide early warnings of potential safety hazards, and handle accidents promptly.
[0024] The report analysis module is used to analyze vehicle test results and generate test reports.
[0025] As an optional implementation, the integrated scheduling module is used to comprehensively manage the entire test system. It consists of a software system and a platform that carries the software system. The integrated scheduling module has the functions of test system start and stop control, test plan configuration, and vehicle under test management.
[0026] As an optional implementation, the test scheme configuration of the integrated scheduling module includes test road configuration, test environment configuration, and the vehicle under test management function is used to input basic vehicle information.
[0027] As an optional implementation, the road surface cycle generation module is used to cyclically generate test roads in the test area according to the test plan, and includes road surface components, test cycle tracks, road surface component configuration library, and road surface component delivery and retrieval mechanism.
[0028] As an optional implementation, the road surface component is a modular road surface unit, including a lower base structure layer and an upper characteristic road surface layer. The base structure layer is used to firmly connect with the test loop track through mechanical and magnetic means. The characteristic road surface layer simulates off-road, high-speed, mountain, and snow-covered road surfaces. The loop track and multiple road surface components work together to form a simulated test road surface, running at the speed specified in the test plan. The road surface component configuration library is used to store the road surface components and to load and unload them according to the timing specified in the test plan. The road surface component deployment and retrieval mechanism deploys the road surface components into the track and retrieves them into the library through methods such as tracks, AGVs, magnetic levitation, and the road surface components themselves.
[0029] As an optional implementation, the environment generation module is used to simulate natural environmental information in a laboratory environment, including temperature and humidity control equipment, wind power control equipment, air pressure control equipment, and solar radiation control equipment, to simulate environmental conditions such as temperature, humidity, air pressure, and radiation during road testing according to the test plan.
[0030] As an optional implementation method, the data acquisition module collects and records the vehicle condition, road conditions, and environmental information of the tested vehicle in real time.
[0031] As an optional implementation method, the data acquisition module accesses, analyzes, and stores existing information.
[0032] As an optional implementation, the data acquisition module uses an external sensing device to collect non-existent data information.
[0033] As an optional implementation, the safety processing module is used to perform real-time analysis and early warning of driving conditions, provide hazard warnings and safety alerts according to the set safe driving judgment criteria, and, in the event of an emergency, work with the road generation module to generate an emergency road surface and activate the safety processing mechanism inside the laboratory.
[0034] As an optional implementation, the report analysis module includes analysis software and the hardware platform on which it is hosted. It generates test reports based on the test results, and through big data and expert system processing, provides test data packages containing multiple dimensions such as road conditions, environment, vehicle condition, and vehicle vibration, to assist in vehicle performance analysis and provide performance improvement suggestions.
[0035] Furthermore, the automatic testing system for vehicle road testing with cyclic road surface generation consists of a comprehensive scheduling module, a cyclic road surface generation module, a data acquisition module, a safety processing module, and a report analysis module.
[0036] The integrated scheduling module configures and plans the test plan, and comprehensively manages the operation and data of the entire test system. The road surface generation module is responsible for generating and combining test road surfaces. The environment generation module is responsible for generating environmental information such as temperature, humidity, air pressure, and wind within the laboratory. The data acquisition module comprehensively collects road condition, vehicle condition, and environmental information. The safety handling module monitors and analyzes vehicle safety status in real time, provides early warnings of safety hazards, and handles accidents promptly. The report analysis module analyzes vehicle test results and generates test reports.
[0037] Furthermore, the integrated scheduling module is used for comprehensive management of the entire testing system, consisting of a software system and the platform supporting the software system. The integrated scheduling module has functions for test system start / stop control, test plan configuration, and vehicle-under-test management. Test plan configuration includes test surface configuration and test environment configuration. The vehicle-under-test management function is used to input basic vehicle information.
[0038] The road surface circulation generation module is used to cyclically generate test roads within the test area according to the test plan. It consists of road surface components, a test circulation track, a road surface component configuration library, and a road surface component deployment and retrieval mechanism. The road surface components are modular road surface units, including a lower base structure layer and an upper feature road surface layer. The base structure layer is used to securely connect with the test circulation track using mechanical, magnetic, or other methods. The feature road surface layer simulates off-road, high-speed, mountain, and snow-covered road surfaces. The circulation track, in conjunction with multiple road surface components, forms the simulated test road surface, running at the speed specified in the test plan. The road surface component configuration library stores the road surface components and performs loading and unloading of the components according to the timing specified in the test plan. The road surface component deployment and retrieval mechanism deploys road surface components onto the track and retrieves them into the library using methods such as tracks, AGVs, magnetic levitation, and the components themselves.
[0039] The environment generation module is used to simulate natural environmental information in a laboratory setting. It includes environmental output devices such as temperature and humidity control equipment, wind power control equipment, air pressure control equipment, and solar radiation control equipment, simulating environmental conditions such as temperature, humidity, air pressure, and radiation during road testing according to the test plan. The environment generation module requires a sealed laboratory and is optional. If the road testing system is built in an open-air environment, then testing will rely on the natural environment.
[0040] The data acquisition module collects and records real-time information on the vehicle's condition, road conditions, and environment. For existing information, the module integrates, analyzes, and stores data such as road conditions, environmental conditions, vehicle fuel consumption, and engine speed. For non-existent data, external sensors are used for acquisition, such as vibration levels of major vehicle components and environmental information under outdoor testing conditions.
[0041] The safety processing module is used to analyze and warn about driving conditions in real time, and to issue hazard warnings and safety alerts according to the set safe driving judgment criteria. In case of emergency, it works with the road generation module to generate emergency road surfaces such as slowing down, accelerating, and slowing down, and activates the internal safety processing mechanisms such as anti-collision and hoisting mechanisms.
[0042] The report analysis module includes analysis software and the hardware platform on which it is hosted. It generates test reports based on the test results and, through big data and expert systems, provides test data packages covering multiple dimensions such as road conditions, environment, vehicle condition, and vehicle vibration. This assists in vehicle performance analysis and provides performance improvement suggestions.
[0043] Typical workflows for road testing systems are not limited to, for example Figure 2 As shown, it includes the following steps:
[0044] 1) Enter the information of the vehicle being tested
[0045] Upon receiving a testing task, vehicle information is entered into the system. This information includes, but is not limited to, the client, vehicle model, vehicle name, dimensions, and weight.
[0046] 2) Configure the test plan
[0047] Based on the client's testing requirements and vehicle conditions, a test plan is configured, including information on road conditions, speed, environment, and safety warnings. After the information is generated, the test plan is verified and checked. Once verification is successful, the test data of the vehicle under test is input into the system according to the test plan, including data that the vehicle itself can provide and data acquired through external sensing devices. Testing begins after the preparation tasks are completed.
[0048] 3) Road surface generation cycle
[0049] Based on the configured road surface information, test road surfaces are generated cyclically according to a timeline. The road surface component library, in conjunction with the road surface component delivery mechanism, sequentially transfers road surface components to the circulating track, forming a continuous test road surface that runs at a set speed. After passing through the test area, the road surface components are returned to the road surface component library via the road surface component retrieval mechanism.
[0050] 4) Environment generation
[0051] The environment generation module constructs the laboratory environment according to the configured test plan, configuring environmental conditions such as temperature, humidity, air pressure, and radiation within the laboratory. For outdoor testing, the test is conducted according to the on-site environment.
[0052] 5) Data monitoring
[0053] During the test, road surface information, vehicle information, and environmental information are monitored in real time. The monitoring data is shared throughout the system. First, it is used by the safety processing module to make safety judgments. Second, it provides data for the report analysis module to generate test reports. Third, it provides timely feedback and correction data to the road generation and environment generation modules.
[0054] 6) Safety procedures
[0055] During testing, the safety status of vehicles and personnel is analyzed in real-time using image recognition, data analysis, and other methods. Early warnings of safety risks are issued, and alerts are sent to testing and management personnel. Emergency response to sudden hazards includes controlling road conditions, intervening in vehicle control, and activating safety protection devices.
[0056] 7) Generate report
[0057] After the test concludes or is stopped for any reason, the report analysis module generates a test report based on the test results. The generated report includes, but is not limited to, road conditions, vehicle conditions, and environmental information on the timeline, and provides test results or performance improvement suggestions based on the test results.
[0058] 8) End
[0059] Restore the system after the test is finished.
[0060] 9) Other
[0061] Road testing systems are complex, multi-faceted systems requiring coordination among various parties. The above process only describes the main steps and does not fully cover all the details of the system. The above process may be modified, deleted, added to, or adjusted based on actual circumstances.
[0062] In this application embodiment, cyclical test conditions with configurable road surface conditions and environment are provided for automobile road testing, facilitating thorough and repeated testing; multi-dimensional and richer test data are provided for vehicle performance evaluation, facilitating accurate judgment and improvement of vehicle performance; the area occupied by test sites is reduced, lowering the threshold for test site construction; test costs for automobile research and development units are reduced; and safe early warning and emergency response measures are provided for automobile testing, significantly reducing the risk of personal injury and vehicle damage.
Claims
1. An automatic test system for road testing of vehicles on a road surface generated from a road profile, characterized in that include: The system includes a comprehensive scheduling module, a road surface cycle generation module, an environmental generation module, a data acquisition module, a safety processing module, and a report analysis module. The integrated scheduling module configures and plans the test schemes and comprehensively manages the operation and data of the entire test system. The road surface cycle generation module is used to test road surface generation and combination. The environment generation module is used to generate environmental information within the laboratory. The data acquisition module is used to integrate road conditions, vehicle conditions, and environmental information; The safety processing module is used to monitor and analyze the vehicle's safety status in real time, provide early warnings of potential safety hazards, and handle accidents promptly. The report analysis module is used to analyze vehicle test results and generate test reports.
2. The pavement-circulation-generated automotive road test automatic test system of claim 1, wherein, The integrated scheduling module is used for comprehensive management of the entire testing system. It consists of a software system and a platform that carries the software system. The integrated scheduling module has the functions of starting and stopping the testing system, configuring test plans, and managing the vehicles under test.
3. The pavement-circulation-generated automotive road test automatic test system of claim 2, wherein The test scheme configuration of the integrated scheduling module includes test road configuration, test environment configuration, and the vehicle under test management function is used to input basic vehicle information.
4. The pavement-circulation-generated automotive road test automatic test system of claim 1, wherein The road surface cycle generation module is used to generate test roads in the test area according to the test plan. It consists of road surface components, test cycle tracks, road surface component configuration library, and road surface component delivery and retrieval mechanism.
5. The pavement-circulation-generated automotive road test automatic test system of claim 4, wherein The road surface components are modular road surface units, including a lower base structure layer and an upper characteristic road surface layer. The base structure layer is used to firmly connect with the test loop track through mechanical and magnetic means. The characteristic road surface layer simulates off-road, high-speed, mountain, and snow-covered road surfaces. The loop track, in conjunction with multiple road surface components, forms a simulated test road surface and runs at the speed specified in the test plan. The road surface component configuration library is used to store the road surface components and to load and unload them at the times specified in the test plan. The road surface component deployment and retrieval mechanism deploys and retrieves road surface components into the track and into the library through methods such as tracks, AGVs, magnetic levitation, and the road surface components themselves.
6. The pavement-circulation-generated automotive road test automatic test system of claim 1, wherein The environment generation module is used to simulate natural environmental information in a laboratory environment, including temperature and humidity control equipment, wind power control equipment, air pressure control equipment, and solar radiation control equipment, and to simulate environmental conditions such as temperature, humidity, air pressure, and radiation during road testing according to the test plan.
7. The pavement-circulation-generated automotive road test automatic test system of claim 1, wherein The data acquisition module collects and records the vehicle condition, road conditions, and environmental information of the tested vehicle in real time.
8. The pavement-circulation-generated automotive road test automatic test system of claim 6, wherein, The data acquisition module accesses, analyzes, and stores existing information.
9. The pavement-circulation-generated automotive road test automatic test system of claim 6, wherein, The data acquisition module uses external sensing devices to collect non-existent data information.
10. The pavement-circulation-generated automotive road test automatic test system of claim 1, wherein, The safety processing module is used to analyze and warn about driving conditions in real time, and to provide hazard warnings and safety alerts according to the set safe driving judgment criteria. In case of emergency, it works with the road generation module to generate an emergency road surface and activate the safety processing mechanism inside the laboratory.
11. The pavement-circulation-generated automotive road test automatic test system of claim 1, wherein, The report analysis module includes analysis software and the hardware platform on which it is hosted. It generates test reports based on the test results, and through big data and expert system processing, it provides test data packages containing multiple dimensions such as road conditions, environment, vehicle condition, and vehicle vibration to assist in vehicle performance analysis and provide performance improvement suggestions.