An online airflow uniform splitting device

Abstract

This invention discloses an online airflow uniform splitting device, belonging to the technical field of biscuit processing equipment. The device includes a mounting base, with a guide plate fixedly mounted on the upper end. Several exhaust pipes are fixedly mounted at equal intervals on the side of the mounting base. Several dividing pieces are fixedly mounted at equal intervals on the upper side of the guide plate. Through the structure of a first adsorption pipe and a stepped groove, combined with the airflow from the splitting pipe, a lateral negative pressure is generated on the biscuit, making it easier for the biscuit to move smoothly. The negative pressure plate and stepped groove structure allow the biscuit to move more smoothly near the splitting pipe. The intermittent airflow from the stepped groove reduces biscuit bouncing without affecting its movement. The negative pressure plate and the first adsorption pipe can adsorb and recover debris as the biscuit passes through, reducing debris residue.

Description

Technical Field

[0001] This invention relates to the field of biscuit processing equipment technology, and more specifically, to an online airflow uniformity and diversion device. Background Technology

[0002] With the development of the industry and the increasing demands of consumers for food safety and quality, the performance and hygiene of biscuit sorting devices have become particularly important. Most biscuit sorting devices use air blowing to achieve the sorting operation. Although this traditional method can achieve the sorting purpose to a certain extent, it has caused a series of serious drawbacks.

[0003] During the blowing process, crumbs from the biscuit surface will inevitably be blown everywhere. Once these crumbs spread, they will not only contaminate the overall environment of the production workshop, but also enter critical parts such as air nozzles, solenoid valves, and gaps in the slide rails. When crumbs accumulate in these places, they are very likely to breed bacteria, which seriously violates food hygiene requirements and poses a potential risk to consumers' health.

[0004] Because the airflow has a limited area of ​​contact, and the biscuits themselves have a high center of gravity and are thin, they are prone to tipping over, standing up, or even getting stuck in the chute when impacted by airflow. This not only causes uneven distribution of biscuits, affecting the continuity of the production process, but also requires frequent manual intervention for adjustment, increasing labor costs and reducing overall production efficiency.

[0005] In summary, existing biscuit diversion devices have significant shortcomings in terms of hygiene, reliability, and diversion efficiency, necessitating a novel device that can effectively address these issues. This device must not only meet food hygiene standards but also possess highly efficient and stable diversion performance to meet the stringent requirements of modern food production for both hygiene and high-efficiency manufacturing, ensuring the smooth operation of the biscuit production process and the steady improvement of product quality. Summary of the Invention

[0006] The purpose of this invention is to provide an online airflow uniformity and splitting device to solve the problems mentioned in the background art.

[0007] An online airflow uniform splitting device includes a mounting base, a guide plate fixedly mounted on the upper end of the mounting base, a plurality of exhaust pipes fixedly mounted at equal intervals on the side of the mounting base, a plurality of dividing members fixedly mounted at equal intervals on the upper side of the guide plate, a plurality of isolation members staggered on the side of the dividing members, a first adsorption tube opened on the upper side of one side of the dividing member, a first adsorption tube opened on the upper side of the dividing member, a second adsorption tube opened in the middle of the upper side of the dividing member, and a plurality of stepped grooves opened on the side of the guide plate located on the second adsorption tube. The guide plate is provided with an exhaust trough on the lower side of the stepped groove. A rotating cover is rotatably provided between the two exhaust troughs on both sides of the guide plate. A rotating base is provided at the lower end of the rotating cover. A drive motor is fixedly installed on the lower side of the rotating base. The mounting base has mounting frames on both sides, and mounting side plates are fixedly mounted on the upper ends of the mounting frames on both sides. A detection plate is rotatably mounted on the side of the mounting side plate. An upper frame is fixedly mounted between the mounting side plates on both sides, and a main control screen is fixedly mounted on the front side of the upper frame.

[0008] Furthermore, a flipping component is fixedly installed on the side of the detection plate, an arc-shaped fixing groove is opened on the side of the detection plate, and several adjustment grooves are equidistantly opened on the side of the flipping component. Several infrared detection components are fixedly installed on the flipping component at the position of the adjustment grooves. A connecting cable is provided at the upper end of the infrared detection component, and the infrared detection component is electrically connected to the upper frame through the infrared detection component.

[0009] By adopting the above technical solution, the tilt angle of the detection plate can be adjusted according to different types of biscuits, so that the infrared detector can be aligned with the biscuits passing below, making detection convenient.

[0010] Furthermore, the mounting base and the mounting frame are fixedly connected by a mounting bracket, and the side of the mounting frame is provided with an arc groove.

[0011] By adopting the above technical solution, the operator can fix the mounting frame in the middle of the device with bolts. The operator can adjust the tilt position of the mounting frame according to the angle of other devices to facilitate subsequent material unloading.

[0012] Furthermore, a negative pressure plate is fixedly installed on the side of the guide plate near the first adsorption tube, and a first negative pressure fan is fixedly installed on the lower side of the guide plate below the negative pressure plate. The lower side of the negative pressure plate is fixedly connected to the exhaust end of the first negative pressure fan.

[0013] By adopting the above technical solution, when the biscuit passes the negative pressure plate, the tiny airflow generated by the negative pressure plate will cause the biscuit to stick to the negative pressure plate, reducing shaking and preventing it from being blown out by the airflow.

[0014] Furthermore, the upper ends of the exhaust ducts are connected to the stepped ducts, and the lower ends of the paired exhaust ducts are connected to the sides of the rotating cover.

[0015] By adopting the above technical solution, the paired stepped grooves are connected to the corresponding exhaust grooves, so that the adjacent stepped grooves can be simultaneously subjected to negative pressure, which facilitates the matching of the diversion pipes.

[0016] Furthermore, the rotating cover has an exhaust groove on its side, a rotating component is fixedly installed at the lower end of the rotating cover, a ventilation groove is opened in the middle of the upper side of the rotating base, an annular groove corresponding to the ventilation groove is opened in the middle of the lower side of the rotating cover, a rotating groove corresponding to the rotating component is opened at the upper end of the rotating base, an air outlet pipe is fixedly installed on the side of the rotating base, the ventilation groove is connected to the air outlet pipe, and a third negative pressure fan is fixedly installed on the guide plate at the air outlet end of the air outlet pipe.

[0017] By adopting the above technical solution, the air outlet pipe can be connected to the middle of the upper rotating cover through the ventilation slot. When the rotating cover is rotating, the air outlet pipe can always draw air from the internal space of the ventilation slot, so that the middle of the ventilation slot and the rotating cover is always in a negative pressure state.

[0018] Furthermore, a circular through slot is provided in the middle of the rotating base, and the output end of the drive motor passes through the circular through slot in the middle of the rotating base and is fixedly connected to the rotating cover.

[0019] By adopting the above technical solution, the upper rotating cover can be driven to rotate by a drive motor, so that the exhaust duct can be regularly aligned with the stepped duct on the side.

[0020] Furthermore, cable fittings are fixedly installed on the side of the mounting side plate, and protective side plates are fixedly installed on both sides of the guide plate.

[0021] By adopting the above technical solution, the protective side plate can shield and protect both sides of the guide plate.

[0022] Furthermore, a sealing frame is fixedly installed on the upper side of the inner cavity of the mounting base, and a second negative pressure fan is arranged inside the sealing frame. The second negative pressure fan is connected to the first adsorption pipe and the second negative pressure fan on the upper side, respectively.

[0023] By adopting the above technical solution, the first and second adsorption tubes can be in a suction state by the second negative pressure fan, which facilitates the separation of biscuits.

[0024] Furthermore, a separation air pump is fixedly installed at the upper end of the upper frame, and the guide plate is provided with stepped plates on both sides of the isolation component.

[0025] By adopting the above technical solution, the air pump can divert sterile gas from the position of the diversion tube to the biscuits, and the stepped plate makes it convenient for the diversion tube to use a small amount of gas to evenly distribute the biscuits.

[0026] Compared with the prior art, the advantages of this invention are: 1. In this invention, by setting a structure with a first adsorption tube and a stepped groove, and in conjunction with the airflow of the diversion tube, a negative pressure will be generated laterally on the biscuit, thereby making it easier for the biscuit to move smoothly in a diversion.

[0027] 2. In this invention, by setting a structure with a negative pressure plate and a stepped groove, the negative pressure plate can make the biscuit move more smoothly when it is close to the diversion pipe, and the intermittent airflow of the stepped groove reduces the jumping of the biscuit caused by the airflow without affecting the movement of the biscuit.

[0028] 3. In this invention, the negative pressure plate and the first adsorption tube can adsorb and recycle the crumbs when the biscuit passes through, reducing crumb residue. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 These are two structural schematic diagrams of the overall structure of the present invention; Figure 3 This is a schematic diagram of the structure of the infrared detection element of the present invention; Figure 4 This is a cross-sectional view of the overall structure of the present invention; Figure 5 This is a schematic diagram of the material guide plate of the present invention; Figure 6 This is a cross-sectional view of the sealing frame of the present invention; Figure 7 This is an exploded view of the rotating groove of the present invention; Figure 8 This is a split view of two parts of the rotating groove of the present invention.

[0030] The labels in the diagram are as follows: 1. Mounting side panel; 2. Detection plate; 3. Mounting frame; 4. Mounting base; 5. Guide plate; 501. Isolator; 6. Diverter pipe; 7. Main control panel; 8. Divider; 9. Upper frame; 10. Flip-over component; 11. Cable assembly; 12. Mounting bracket; 13. Protective side panel; 14. Adjustment groove; 15. Negative pressure plate; 16. First negative pressure fan; 17. Infrared detection component; 18. Connecting cable. 19. Sealing frame; 20. Separating air pump; 21. Exhaust pipe; 22. First adsorption pipe; 23. Stepped groove; 24. Second adsorption pipe; 25. Stepped plate; 26. Second negative pressure fan; 27. Third negative pressure fan; 28. Exhaust duct; 29. ​​Drive motor; 30. Rotating base; 3001. Air outlet pipe; 31. Rotating cover; 32. Ventilation slot; 33. Rotating groove; 34. Exhaust duct; 35. Rotating component. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] like Figure 1 - Figure 8 As shown, the embodiment of the present invention provides: including a mounting base 4, a guide plate 5 fixedly mounted on the upper end of the mounting base 4, a plurality of exhaust pipes 21 fixedly mounted at equal intervals on the side of the mounting base 4, a plurality of dividing pieces 8 fixedly mounted at equal intervals on the upper side of the guide plate 5, a plurality of isolation pieces 501 staggered on the side of the dividing pieces 8, a first adsorption pipe 22 opened on the upper side of one side of the dividing piece 8, a first adsorption pipe 22 opened on the upper side of the dividing piece 8, a second adsorption pipe 24 opened in the middle of the upper side of the dividing piece 8, and a plurality of stepped grooves 23 opened on the side of the guide plate 5 located on the second adsorption pipe 24. The guide plate 5 is provided with an exhaust trough 28 on the lower side of the stepped groove 23. The guide plate 5 is rotatably provided with a rotating cover 31 between the two exhaust troughs 28. The lower end of the rotating cover 31 is provided with a rotating base 30. The lower side of the rotating base 30 is fixedly installed with a drive motor 29. Mounting base 4 has mounting frames 3 on both sides, mounting side plates 1 are fixedly mounted on the upper end of the mounting frames 3 on both sides, a detection plate 2 is rotatably mounted on the side of the mounting side plate 1, an upper frame 9 is fixedly mounted between the two mounting side plates 1, and a main control screen 7 is fixedly mounted on the front side of the upper frame 9. A flipping component 10 is fixedly installed on the side of the detection plate 2. An arc-shaped fixing groove is opened on the side of the detection plate 2. Several adjustment grooves 14 are equally spaced on the side of the flipping component 10. Several infrared detectors 17 are fixedly installed on the flipping component 10 at the position of the adjustment grooves 14. A connecting cable 18 is provided at the upper end of the infrared detector 17. The infrared detector 17 is electrically connected to the upper frame 9. The tilt angle of the detection plate 2 can be adjusted according to different types of biscuits so that the infrared detector 17 can be aligned with the biscuits passing below for easy detection. Mounting base 4 and mounting frame 3 are fixedly connected by mounting bracket 12. The side of mounting frame 3 is provided with arc groove. The operator can fix the mounting frame 3 in the middle of the device with bolts. The operator can adjust the tilt position of mounting frame 3 according to the angle of other devices to facilitate subsequent material feeding. A negative pressure plate 15 is fixedly installed on the side of the guide plate 5 near the first adsorption tube 22. A first negative pressure fan 16 is fixedly installed on the lower side of the guide plate 5 below the negative pressure plate 15. The lower side of the negative pressure plate 15 is fixedly connected to the exhaust end of the first negative pressure fan 16. When the biscuit passes the position of the negative pressure plate 15, the small airflow formed by the negative pressure plate 15 will make the biscuit stick to the position of the negative pressure plate 15, reduce shaking, and prevent it from being blown out by the airflow later. The upper ends of the exhaust ducts 28 are connected to the stepped ducts 23 respectively, the lower ends of the pairs of exhaust ducts 28 are connected to the side of the rotating cover 31, and the pairs of stepped ducts 23 are connected to the corresponding exhaust ducts 28, so that the adjacent stepped ducts 23 can be under negative pressure simultaneously, which facilitates the matching of the diversion pipe 6. The rotating cover 31 has an exhaust trough 34 on its side, and a rotating component 35 is fixedly installed at the lower end of the rotating cover 31. The upper middle part of the rotating base 30 has a ventilation trough 32, and the lower middle part of the rotating cover 31 has an annular groove corresponding to the ventilation trough 32. The upper end of the rotating base 30 has a rotating groove 33 corresponding to the rotating component 35. An exhaust pipe 3001 is fixedly installed on the side of the rotating base 30. The ventilation trough 32 is connected to the exhaust pipe 3001. A third negative pressure fan 27 is fixedly installed on the guide plate 5 at the air outlet end of the exhaust pipe 3001. The exhaust pipe 3001 can be connected to the middle part of the upper rotating cover 31 through the ventilation trough 32. When the rotating cover 31 is rotating, the exhaust pipe 3001 can always draw air from the internal space of the ventilation trough 32, so that the ventilation trough 32 and the middle part of the rotating cover 31 are always in a negative pressure state. A circular through slot is provided in the middle of the rotating base 30. The output end of the drive motor 29 passes through the circular through slot in the middle of the rotating base 30 and is fixedly connected to the rotating cover 31. The drive motor 29 can drive the upper rotating cover 31 to rotate, so that the exhaust duct 34 can be regularly aligned with the stepped duct 23 on the side. Cable fittings 11 are fixedly installed on the side of the mounting side plate 1, and protective side plates 13 are fixedly installed on both sides of the guide plate 5. The protective side plates 13 can shield and protect both sides of the guide plate 5. A sealing frame 19 is fixedly installed on the upper side of the inner cavity of the mounting base 4. A second negative pressure fan 26 is installed inside the sealing frame 19. The second negative pressure fan 26 is connected to the first adsorption tube 22 and the second negative pressure fan 26 on the upper side respectively. The second negative pressure fan 26 can make the first adsorption tube 22 and the second adsorption tube 24 in the exhaust state respectively, which facilitates the biscuit diversion. A separation air pump 20 is fixedly installed at the upper end of the upper frame 9. The guide plate 5 is located on both sides of the isolation component 501 and has stepped plates 25. The separation air pump 20 can divert sterile gas from the position of the diversion pipe 6 to the biscuits. The stepped plates 25 make it convenient for the diversion pipe 6 to use a small amount of gas to evenly distribute the biscuits.

[0033] Working principle of the invention: The device is supported by the mounting base 4, and the guide plate 5 at the upper end is used to carry and guide the movement of the biscuits. The mounting base 4 and the mounting frame 3 are fixedly connected by the mounting bracket 12. The arc groove on the side of the mounting frame 3 makes it easy for the operator to fix it in the middle of the device with bolts and adjust the tilt position according to the angle of other equipment to facilitate the subsequent feeding of biscuits. The biscuits move from the negative pressure plate 15 to the isolation member 501 under the influence of gravity and inertia. The detection plate 2, which is rotatably mounted on the side of the mounting side plate 1, can be angled by the side-fixed flipping member 10. The operator can align the infrared detector 17 with the biscuit passing below according to the different types of biscuits on the production line. It is electrically connected to the upper frame 9 through the connecting cable 18 to detect the biscuits and provide data support for subsequent diversion operations. The negative pressure plate 15 is connected to the first negative pressure fan 16 on the lower side, which can generate continuous negative pressure. When the biscuit passes through the negative pressure plate 15... When in position, the lower side of the biscuit will be in contact with the negative pressure plate 15 to reduce shaking during movement and prevent it from being blown out by subsequent airflow, ensuring the stability of the biscuit during transmission. The infrared detector 17 will detect the biscuits passing by on the lower side. Odd-numbered biscuits will slide from the side near the diversion tube 6 to the side of the isolation member 501 under the action of gravity. When even-numbered biscuits pass through the position of the diversion tube 6, the separation air pump 20 will pump out sterile airflow from the diversion tube 6, which can give a lateral force to the passing biscuit, causing the biscuit to move to the side away from the diversion tube 6, thereby separating the biscuits. The second negative pressure fan 26 inside the upper sealing frame 19 of the inner cavity of the mounting base 4 puts the first adsorption tube 22 and the second adsorption tube 24 into a suction state. When an even number of biscuits pass through the negative pressure plate 15, the second negative pressure fan 26 on the lower side of the first adsorption tube 22 and the stepped groove 23 is started. At this time, the first adsorption tube 22 and the second adsorption tube 24 will generate a horizontal negative pressure. When the airflow is ejected from the diversion pipe 6, the biscuits can move quickly. The airflow on both sides can effectively reduce the excessive unidirectional airflow of the traditional diversion pipe 6, which causes the biscuits to become unstable during movement and fall over, stand up, or even get stuck at the slide opening. The stepped plates 25 on both sides of the isolation piece 501 on the guide plate 5 assist the diversion pipe 6 in using a small amount of gas to achieve uniform diversion of biscuits. Meanwhile, the exhaust duct 28 connected to the lower end of the stepped groove 23 on the guide plate 5 is connected to the side of the rotating cover 31. The exhaust pipe 3001 on the side of the rotating base 30 at the lower end of the rotating cover 31 is connected to the middle of the rotating cover 31 through the ventilation groove 32. Under the action of the third negative pressure fan 27, the ventilation groove 32 and the middle of the rotating cover 31 are always kept in a negative pressure state. The drive motor 29 drives the rotating cover 31 to rotate, so that the exhaust duct 34 is regularly aligned with the stepped groove 23 on the side, realizing the intermittent negative pressure of the stepped groove 23. When the biscuit moves to the bottom of the diversion pipe 6, the biscuit is simultaneously pushed by the diversion pipe 6 and the second adsorption pipe 24. Since the diversion pipe 6 does not generate an upward airflow, the biscuit is easy to tip over. If a negative pressure area is generated below, it will easily affect the movement of the biscuit. However, the rotating cover 31 can quickly apply alternating negative pressure to the exhaust duct 28, so that the biscuit remains stable and does not affect the horizontal movement of the biscuit, reducing the jumping of the biscuit caused by the airflow.

[0034] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed invention.

Claims

1. An online airflow uniform splitting device, comprising a mounting base (4), characterized in that: A guide plate (5) is fixedly installed on the upper end of the mounting base (4). Several exhaust pipes (21) are fixedly installed at equal intervals on the side of the mounting base (4). Several dividing pieces (8) are fixedly installed at equal intervals on the upper side of the guide plate (5). Several isolation pieces (501) are staggered on the side of the dividing pieces (8). A first adsorption pipe (22) is opened on the upper side of one side of the dividing piece (8). A first adsorption pipe (22) is opened on the upper side of the dividing piece (8). A second adsorption pipe (24) is opened in the middle of the upper side of the dividing piece (8). Several stepped grooves (23) are opened on the side of the guide plate (5) located on the second adsorption pipe (24). The guide plate (5) is provided with an exhaust trough (28) on the lower side of the stepped groove (23). The guide plate (5) is rotatably provided with a rotating cover (31) between the two exhaust troughs (28). The rotating cover (31) is provided with a rotating base (30) at the lower end. The rotating base (30) is fixedly installed with a drive motor (29) on the lower side. The mounting base (4) is provided with mounting frames (3) on both sides. Mounting side plates (1) are fixedly installed on the upper end of the mounting frames (3) on both sides. A detection plate (2) is rotatably provided on the side of the mounting side plate (1). An upper frame (9) is fixedly installed between the mounting side plates (1) on both sides. A main control screen (7) is fixedly installed on the front side of the upper frame (9).

2. The online airflow uniform splitting device according to claim 1, characterized in that: A flipping component (10) is fixedly installed on the side of the detection plate (2). An arc-shaped fixing groove is opened on the side of the detection plate (2). Several adjustment grooves (14) are equally spaced on the side of the flipping component (10). Several infrared detection components (17) are fixedly installed on the flipping component (10) at the position of the adjustment groove (14). A connecting cable (18) is provided at the upper end of the infrared detection component (17). The infrared detection component (17) is electrically connected to the upper frame (9) through the infrared detection component (17).

3. The online airflow uniform splitting device according to claim 1, characterized in that: The mounting base (4) and the mounting frame (3) are fixedly connected by the mounting bracket (12), and the side of the mounting frame (3) is provided with an arc groove.

4. The online airflow uniform splitting device according to claim 1, characterized in that: A negative pressure plate (15) is fixedly installed on the side of the guide plate (5) near the first adsorption tube (22). A first negative pressure fan (16) is fixedly installed on the lower side of the guide plate (5) and the lower side of the negative pressure plate (15) is fixedly connected to the exhaust end of the first negative pressure fan (16).

5. The online airflow uniform splitting device according to claim 1, characterized in that: The upper ends of the exhaust ducts (28) are connected to the stepped ducts (23), and the lower ends of the pairs of exhaust ducts (28) are connected to the side of the rotating cover (31).

6. The online airflow uniform splitting device according to claim 1, characterized in that: The rotating cover (31) has an exhaust groove (34) on its side. A rotating component (35) is fixedly installed at the lower end of the rotating cover (31). A ventilation groove (32) is provided in the middle of the upper side of the rotating base (30). An annular groove corresponding to the ventilation groove (32) is provided in the middle of the lower side of the rotating cover (31). A rotating groove (33) corresponding to the rotating component (35) is provided at the upper end of the rotating base (30). An air outlet pipe (3001) is fixedly installed on the side of the rotating base (30). The ventilation groove (32) is connected to the air outlet pipe (3001). A third negative pressure fan (27) is fixedly installed on the guide plate (5) at the air outlet end of the air outlet pipe (3001).

7. The online airflow uniform splitting device according to claim 1, characterized in that: The rotating base (30) has a circular through slot in the middle, and the output end of the drive motor (29) passes through the circular through slot in the middle of the rotating base (30) and is fixedly connected to the rotating cover (31).

8. The online airflow uniform splitting device according to claim 1, characterized in that: Cable fittings (11) are fixedly installed on the side of the mounting side plate (1), and protective side plates (13) are fixedly installed on both sides of the guide plate (5).

9. The online airflow uniform splitting device according to claim 1, characterized in that: A sealing frame (19) is fixedly installed on the upper side of the inner cavity of the mounting base (4). A second negative pressure fan (26) is provided inside the sealing frame (19). The second negative pressure fan (26) is connected to the first adsorption pipe (22) and the second negative pressure fan (26) on the upper side respectively.

10. The online airflow uniform splitting device according to claim 1, characterized in that: A separation air pump (20) is fixedly installed at the upper end of the upper frame (9), and the guide plate (5) is provided with stepped plates (25) on both sides of the isolation component (501).

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