Trapezoidal wire paper tube online winding method

Abstract

This invention discloses an online winding method for a trapezoidal steel wire paper tube, comprising the following steps: The trapezoidal steel wire paper tube is used as a steel wire winding drum; five steel wire curling zones are provided; the winding machine operates at 70% of its rated speed until the steel wire wound at the lowest curling zone is flush with the outer diameter of the adjacent curling zone or has a height difference of less than 1mm; the winding machine operates at 80% of its rated speed until the steel wire wound at the current curling zone is flush with the outer diameter of the adjacent curling zone or has a height difference of less than 1mm; the winding machine uses... When the winding machine operates at 90% of its rated speed, the wire wound up to the current wire curling area should be flush with the outer diameter of the adjacent wire curling area or have a height difference of less than 1mm. When the winding machine operates at 95% of its rated speed, the wire wound up to the current wire curling area should be flush with the outer diameter of the adjacent wire curling area or have a height difference of less than 1mm. When the winding machine operates at 100% of its rated speed, the wire wound up to the current wire curling area should be flush with the outer diameter of the anti-derailment platform at the end of the drum or have a height difference of less than 1mm.

Description

Technical Field

[0001] This invention relates to steel wire preparation technology and equipment, specifically, a method for online winding of trapezoidal steel wire paper tubes. Background Technology

[0002] Currently, steel wire winding generally uses metal I-beams. Metal I-beams are heavy, making it inconvenient to transport the wound steel wire. At the same time, metal I-beams are expensive, which increases the cost of steel wire to a certain extent. Finally, the subsequent handling of metal I-beams is inconvenient, resulting in resource waste due to the accumulation and storage of metal I-beams after the steel wire is used up.

[0003] Therefore, a method for online winding of trapezoidal steel wire paper tubes is provided to solve the above problems. Summary of the Invention

[0004] The purpose of this invention is to provide an online winding method for trapezoidal steel wire paper tubes.

[0005] The present invention achieves the above objectives through the following technical solutions: A method for online winding of a trapezoidal steel wire paper tube, comprising the following steps: 1) Set up a trapezoidal steel wire paper tube, which is used as a steel wire winding drum; The trapezoidal steel wire paper tube includes a hollow winding shaft sleeve, and both ends of the hollow winding shaft sleeve are provided with a drum side plate, and a drum end anti-detachment platform is provided corresponding to the drum side plate. Between the anti-detachment platforms at the ends of the two drums, there are several wire coiling areas, with no less than 5 wire coiling areas, and the diameter of each area increases by 10-20% and the length decreases by 5-10% respectively. 2) The trapezoidal steel wire paper tube is fitted onto the winding shaft of the winding machine through a hollow winding shaft sleeve; 3) The number of wire coiling zones is defined as 5; First, the winding machine uses 70% of the rated speed to wind up the wires until the lowest wire coiling zone is level with the outer diameter of the adjacent wire coiling zone or the height difference is less than 1mm. 4) In sequence, the winding machine uses 80% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire curling area is flush with the outer diameter of the adjacent wire curling area or the height difference is less than 1mm. 5) In sequence, the winding machine uses 90% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire curling area is flush with the outer diameter of the adjacent wire curling area or the height difference is less than 1mm. 6) In sequence, the winding machine uses 95% of its rated speed to wind up the wire until the outer diameter of the wire wound in the current wire curling area is flush with the outer diameter of the adjacent wire curling area or the height difference is less than 1mm. 7) Finally, the winding machine uses 100% of the rated speed to wind up the wire until the wire wound in the current wire curling area is flush with the outer diameter of the anti-derailment platform at the end of the drum or the height difference is less than 1mm. 8) Complete the wire winding.

[0006] Furthermore, the anti-detachment platform at the end of the drum is evenly equipped with reinforcing ribs to prevent the steel wire from collapsing.

[0007] Furthermore, the diameter of the anti-detachment platform at the end of the drum is 80%-95% of the diameter of the drum side plate.

[0008] Furthermore, the thickness of the anti-detachment platform at the end of the drum is not less than 3cm.

[0009] Furthermore, one or both of the two roller side plates are provided with wire edge slots to fix the wire head after the wire is fully wound.

[0010] Compared with the prior art, the present invention uses a trapezoidal paper tube to wind the steel wire, which effectively reduces the weight of the steel wire roll after winding. The trapezoidal paper tube is also low in cost and easy to recycle, making it convenient to handle the carrier tube after the steel wire is used up. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the present invention. Detailed Implementation

[0012] Example 1:

[0013] See Figure 1 This embodiment demonstrates an online winding method for trapezoidal steel wire paper tubes, the steps of which include: 1) Set up a trapezoidal steel wire paper tube 100, which is used as a steel wire winding drum; The trapezoidal steel wire paper tube 100 includes a hollow winding shaft sleeve 1, and both ends of the hollow winding shaft sleeve are provided with a drum side plate 2, and a drum end anti-detachment platform 3 is provided corresponding to the drum side plate. One of the two roller edge plates 2 is provided with a wire edge slot for fixing the wire head after the wire is fully wound; The anti-detachment platform 3 at the end of the drum is evenly equipped with reinforcing ribs to prevent the steel wire from collapsing. The diameter of the anti-detachment platform 3 at the end of the drum is 80% of the diameter of the drum side plate 2; The thickness of the anti-detachment platform 3 at the end of the drum is not less than 3cm; Between the two drum end anti-detachment platforms 3, there are several wire coiling areas 4, the number of which is not less than 5, with the diameter increasing by 10% and the length decreasing by 5% in successive ... 2) The trapezoidal steel wire paper tube 100 is fitted onto the winding shaft of the winding machine through a hollow winding shaft sleeve 1; 3) The number of wire coiling zones 4 is defined as 5; First, the winding machine uses 70% of the rated speed to wind up the wire until the wire wound in the lowest wire coiling zone 4 is flush with the outer diameter of the adjacent wire coiling zone 4 or the height difference is less than 1mm. 4) In sequence, the winding machine uses 80% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 5) In sequence, the winding machine uses 90% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 6) In sequence, the winding machine uses 95% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 7) Finally, the winding machine uses 100% of the rated speed to wind up the wire until the wire wound in the current wire curling area 4 is flush with the outer diameter of the anti-derailment platform 3 at the end of the drum or the height difference is less than 1mm. 8) Complete the wire winding.

[0014] Example 2:

[0015] See Figure 1 This embodiment demonstrates an online winding method for trapezoidal steel wire paper tubes, the steps of which include: 1) Set up a trapezoidal steel wire paper tube 100, which is used as a steel wire winding drum; The trapezoidal steel wire paper tube 100 includes a hollow winding shaft sleeve 1, and both ends of the hollow winding shaft sleeve are provided with a drum side plate 2, and a drum end anti-detachment platform 3 is provided corresponding to the drum side plate. Both roller edge plates 2 are equipped with wire edge slots for fixing the wire head after the wire is fully wound. The anti-detachment platform 3 at the end of the drum is evenly equipped with reinforcing ribs to prevent the steel wire from collapsing. The diameter of the anti-detachment platform 3 at the end of the drum is 95% of the diameter of the drum side plate 2; The thickness of the anti-detachment platform 3 at the end of the drum is not less than 3cm; Between the two drum ends anti-detachment platforms 3, there are several wire coiling areas 4, the number of which is not less than 5, with the diameter increasing by 20% and the length decreasing by 10% in successive ... 2) The trapezoidal steel wire paper tube 100 is fitted onto the winding shaft of the winding machine through a hollow winding shaft sleeve 1; 3) The number of wire coiling zones 4 is defined as 5; First, the winding machine uses 70% of the rated speed to wind up the wire until the wire wound in the lowest wire coiling zone 4 is flush with the outer diameter of the adjacent wire coiling zone 4 or the height difference is less than 1mm. 4) In sequence, the winding machine uses 80% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 5) In sequence, the winding machine uses 90% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 6) In sequence, the winding machine uses 95% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 7) Finally, the winding machine uses 100% of the rated speed to wind up the wire until the wire wound in the current wire curling area 4 is flush with the outer diameter of the anti-derailment platform 3 at the end of the drum or the height difference is less than 1mm. 8) Complete the wire winding.

[0016] Example 3:

[0017] See Figure 1 This embodiment demonstrates an online winding method for trapezoidal steel wire paper tubes, the steps of which include: 1) Set up a trapezoidal steel wire paper tube 100, which is used as a steel wire winding drum; The trapezoidal steel wire paper tube 100 includes a hollow winding shaft sleeve 1, and both ends of the hollow winding shaft sleeve are provided with a drum side plate 2, and a drum end anti-detachment platform 3 is provided corresponding to the drum side plate. One or both of the two roller edge plates 2 are provided with wire edge slots for fixing the wire head after the wire is fully wound; The anti-detachment platform 3 at the end of the drum is evenly equipped with reinforcing ribs to prevent the steel wire from collapsing. The diameter of the anti-detachment platform 3 at the end of the drum is 87% of the diameter of the drum side plate 2; The thickness of the anti-detachment platform 3 at the end of the drum is not less than 3cm; Between the two drum end anti-detachment platforms 3, there are several wire coiling areas 4, the number of which is not less than 5, with the diameter increasing by 15% and the length decreasing by 8% in successive ... 2) The trapezoidal steel wire paper tube 100 is fitted onto the winding shaft of the winding machine through a hollow winding shaft sleeve 1; 3) The number of wire coiling zones 4 is defined as 5; First, the winding machine uses 70% of the rated speed to wind up the wire until the wire wound in the lowest wire coiling zone 4 is flush with the outer diameter of the adjacent wire coiling zone 4 or the height difference is less than 1mm. 4) In sequence, the winding machine uses 80% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 5) In sequence, the winding machine uses 90% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 6) In sequence, the winding machine uses 95% of the rated speed to wind up the wire until the outer diameter of the wire wound in the current wire winding zone 4 is flush with the outer diameter of the adjacent wire winding zone 4 or the height difference is less than 1mm. 7) Finally, the winding machine uses 100% of the rated speed to wind up the wire until the wire wound in the current wire curling area 4 is flush with the outer diameter of the anti-derailment platform 3 at the end of the drum or the height difference is less than 1mm. 8) Complete the wire winding.

[0018] Compared with the prior art, the present invention uses a trapezoidal paper tube to wind the steel wire, which effectively reduces the weight of the steel wire roll after winding. The trapezoidal paper tube is also low in cost and easy to recycle, making it convenient to handle the carrier tube after the steel wire is used up.

[0019] The above are merely some embodiments of the present invention. For those skilled in the art, various modifications and improvements can be made without departing from the inventive concept of the present invention, and all such modifications and improvements fall within the scope of protection of the present invention.

Claims

1. A trapezoidal steel wire paper tube online winding method, characterized in that: The steps include: 1) Set the trapezoidal steel wire paper tube, which is used as a steel wire winding drum; The trapezoidal steel wire paper tube includes a hollow winding shaft sleeve, both ends of which are provided with drum side plates, and corresponding drum end anti-displacement platforms are provided; Between the two drum end anti-displacement platforms, a plurality of steel wire curling zones are provided, the number of which is not less than 5, the diameters of which are increased by 10-20% in turn, and the lengths of which are decreased by 5-10% in turn; 2) The trapezoidal steel wire paper tube is sleeved on the winding shaft of the winding machine through the hollow winding shaft sleeve; 3) The number of steel wire curling zones is defined as 5; first, the winding machine uses 70% of the rated speed for winding until the steel wire wound in the lowest steel wire curling zone is flush with the outer diameter of the adjacent steel wire curling zone or the height difference is less than 1mm; 4) In turn, the winding machine uses 80% of the rated speed for winding until the steel wire wound in the current steel wire curling zone is flush with the outer diameter of the adjacent steel wire curling zone or the height difference is less than 1mm; 5) In turn, the winding machine uses 90% of the rated speed for winding until the steel wire wound in the current steel wire curling zone is flush with the outer diameter of the adjacent steel wire curling zone or the height difference is less than 1mm; 6) In turn, the winding machine uses 95% of the rated speed for winding until the steel wire wound in the current steel wire curling zone is flush with the outer diameter of the adjacent steel wire curling zone or the height difference is less than 1mm; 7) Finally, the winding machine uses 100% of the rated speed for winding until the steel wire wound in the current steel wire curling zone is flush with the outer diameter of the drum end anti-displacement platform or the height difference is less than 1mm; 8) Complete the steel wire winding.

2. A method of on-line winding of trapezoidal paper tube with steel wire according to claim 1, characterized in that: The inside of the drum end anti-displacement platform is uniformly provided with reinforcing ribs to prevent the steel wire from collapsing.

3. A method of on-line winding of trapezoidal paper tube with steel wire according to claim 2, characterized in that: The diameter of the drum end anti-displacement platform is 80%-95% of the diameter of the drum side plate.

4. A method of on-line winding of trapezoidal paper tube according to claim 3, characterized in that: The thickness of the drum end anti-displacement platform is not less than 3cm.

5. A method of on-line winding of trapezoidal paper tube with steel wire according to claim 1, characterized in that: One of the two drum side plates is provided with a steel wire edge clamping groove for fixing the steel wire head after winding.

6. A method of on-line winding of trapezoidal paper tube according to claim 1, characterized in that: Both of the two drum side plates are provided with a steel wire edge clamping groove for fixing the steel wire head after winding.

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