Rock wool board cutting apparatus

Abstract

This invention discloses a rock wool board cutting device, comprising a feeding module, a conveying module, a longitudinal cutting module, a transverse cutting module, and a cutting module sequentially arranged on a frame. The cutting module has a cutting blade with a movable joint at its end. The rock wool board is conveyed from the feeding module, and the cutting blade of the cutting module, driven by the longitudinal and transverse cutting modules in conjunction with the conveying module, performs simple or complex cutting paths. This invention, through the cooperation of the longitudinal and transverse cutting modules and the movable joints of the cutting module, achieves cutting of the target contour or pattern of the rock wool board. Compared to the traditional single-cutting approach, the cutting path breaks through the limitation of a straight path, allowing for on-demand cutting based on the wall surface layout, avoiding the time-consuming and labor-intensive temporary manual processing, and ensuring controllable project schedule and cost. Appropriate structural adjustments are made to the conveying mechanism to accommodate the forces during cutting, and a transition section is set between the feeding and cutting areas to ensure smooth operation of the entire process.

Description

Technical Field

[0001] This invention relates to the field of rock wool board production technology, and more specifically, to rock wool board cutting equipment. Background Technology

[0002] Rock wool board, also known as rock wool insulation and decorative board, is an inorganic fiber board made primarily of basalt through high-temperature melting and processing. It possesses thermal insulation, fire-retardant, and sound-absorbing properties. Lightweight, with low thermal conductivity, it absorbs heat and is not easily spontaneously combustible, making it widely used in the external insulation surfaces of building materials. It boasts the highest fire resistance rating of A1, effectively preventing the spread of fire. It is highly dimensionally stable, not elongating, shrinking, or deforming during a fire. It is also heat-resistant, with a melting point exceeding 1000℃, and does not produce smoke or burning droplets / fragments during a fire, nor does it release harmful substances or gases. In actual construction, rock wool boards often need to be cut according to specific requirements. Common cutting tools include electric cutting machines and hand saws. Electric cutting machines offer high efficiency and are suitable for cutting large quantities of rock wool boards, such as when cutting entire batches of rock wool boards to uniform specifications on construction sites. Hand saws are a backup option when there is no power supply or for cutting small quantities of rock wool boards. In addition, auxiliary tools such as a measuring tape and pencil are needed for measuring and marking cutting dimensions. Before cutting, the required dimensions of the rock wool board must be accurately measured. Use a measuring tape to measure the length and width of the rock wool board and make clear marks with a pencil. If a specific shape needs to be cut, such as a circle or arc, a template or tools such as rope or chalk can be used to draw the outline. During measurement and marking, ensure the accuracy of the dimensions; the error should be controlled within a very small range to avoid affecting subsequent installation due to inaccurate dimensions. Adjust the blade of the electric cutter to a suitable height, slightly greater than the thickness of the rock wool board. Connect the power supply, start the cutter, place the rock wool board stably on the operating table, and slowly push the rock wool board along the previously marked lines, allowing the blade to cut at a uniform speed. Maintain a stable feed speed during cutting to avoid uneven cut surfaces due to excessive speed. Hold the hand saw, align the saw teeth with the marked lines, and cut by pulling back and forth. During the pulling process, keep the saw blade perpendicular to the surface of the rock wool board to avoid tilting the saw blade and causing a non-perpendicular cut surface.

[0003] However, current cutting equipment mainly uses cross-cutting, which can only cut rock wool boards of fixed sizes. For some special-shaped facades, manual temporary processing is still required, which affects the construction period and increases construction costs. Summary of the Invention

[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a rock wool board cutting device to solve one or more of the above-mentioned problems.

[0005] To achieve the above objectives, the present invention provides the following technical solution: Rock wool board cutting equipment, including equipment arranged sequentially on a frame The feeding module transmits one or more unprocessed blocks of rock wool boards; A transmission module that transports unprocessed or processed rock wool boards along the transmission direction; A longitudinal sliding module, which is slidably connected to the frame along the longitudinal direction, is located above the transmission module; A transverse cutting module, which is slidably connected to the longitudinal cutting module in a transverse direction; A cutting module, which is connected to the cross-cutting module, has a cutting blade with a movable joint at its end; The rock wool board is conveyed from the feeding module, and the cutting module's cutting blade, driven by the longitudinal cutting module and the transverse cutting module in coordination, performs simple or complex cutting paths.

[0006] Furthermore, the cutting module is provided with at least three cutting blades, and the cutting blades do not interfere with each other.

[0007] Furthermore, the feeding module includes Multiple feeding conveyor stations are located at the starting end of the frame and are equipped with conveyor belts and motors; Support plates of different heights are detachably connected to the bottom of the feeding conveyor table; The setting angle of the feeding conveyor can be adjusted by installing support plates at different heights.

[0008] Furthermore, the feeding module and the transmission module are connected by a transition platform, and the half of the transition platform near the transmission module is covered with the transmission belt with a motor.

[0009] Furthermore, the transmission module includes Several longitudinally arranged transmission beams are provided with transmission wheels on one and / or both sides; the transmission wheels rotate through a chain and a motor fitted with a side-mounted gear that moves along the track. A reinforcing beam abuts below the transmission beam and is fixedly connected to the frame.

[0010] Furthermore, the longitudinal slicing module includes Two sliding seats are slidably connected in sliding grooves opened on the side plates of the frame; The connecting beam connects to the sliding seats on both sides, and the end face is aligned with the transverse cutting module.

[0011] Furthermore, the transverse cutting module includes Several mounting bases are slidably engaged with the connecting beam, and a telescopic unit is provided at the bottom; A telescopic cylinder is mounted on the mounting base and connected to the telescopic unit via a transmission component; the telescopic cylinder drives the telescopic unit to extend or retract longitudinally.

[0012] Furthermore, the cutting blade with a movable joint is mounted on the cutting module through a locking connector at the end of the telescopic unit.

[0013] Furthermore, the spacing between different transmission beams is different, and the spacing between adjacent transmission beams gradually increases in the same direction.

[0014] Furthermore, the surface of the transmission belt is provided with irregular protrusions and / or irregular depressions.

[0015] In summary, the present invention has the following beneficial effects: by using the horizontal and vertical cutting modules and the movable joints of the cutting module in conjunction with the pre-programmed program, the cutting of rock wool board target contours or patterns can be achieved. Compared with the traditional single cutting approach, the cutting blade path breaks through the limitation of straight path and can be cut as needed according to the wall surface of the exterior facade, avoiding the time-consuming and labor-intensive temporary manual processing, and ensuring the controllability of construction period and cost; by making appropriate structural adjustments to the transmission mechanism to match the force during cutting, a transition section is set between the feeding and cutting areas to ensure the smoothness of the entire processing action. Attached Figure Description

[0016] Figure 1 A schematic diagram of the overall structure of one embodiment of the present invention; Figure 2 This is a schematic diagram of the feeding module structure in one embodiment of the present invention; Figure 3 This is a schematic diagram of a transition platform structure in one embodiment of the present invention; Figure 4 A schematic diagram of the transmission module structure in one embodiment of the present invention; Figure 5 This is a schematic diagram of the cutting module structure in one embodiment of the present invention.

[0017] In the diagram: 10, frame; 11, transition table; 20, feeding module; 21, feeding conveyor table; 22, conveyor belt; 23, support plate; 30, conveyor module; 31, conveyor beam; 32, conveyor wheel; 40, longitudinal cutting module; 41, sliding seat; 42, connecting beam; 50, transverse cutting module; 51, mounting base; 52, telescopic unit; 53, telescopic cylinder; 60, cutting module. Detailed Implementation Example

[0018] Rock wool board cutting equipment, such as Figure 1As shown, it mainly includes a feeding module 20, a transition table 11, a transmission module 30, a longitudinal cutting module 40, a transverse cutting module 50, and a cutting module 60 arranged sequentially along the transmission direction. In other words, it is roughly divided into the transmission-related feeding module 20, transition table 11, and transmission module 30, and the cutting-related longitudinal cutting module 40, transverse cutting module 50, and cutting module 60. Figure 2 As shown, the feeding module 20 includes three feeding conveyor tables 21, three sets of support plates 23 corresponding to various height dimensions, and three sets of dedicated motor-driven conveyor belts 22. Each feeding conveyor table 21, each set of support plates 23, and each set of conveyor belts 22 constitute a complete feeding conveyor station. The three feeding conveyor stations work together to complete the conveying of rock wool boards of different sizes. The feeding conveyor table 21 is set at the starting end of the frame 10. After the motor, conveyor belt 22, and necessary transmission components are pre-installed, the feeding conveyor table 21 and the conveyor belt 22 are connected. A dedicated mounting slot is pre-cut under the feeding conveyor table 21. Depending on the processing needs, some rock wool boards may need to be fed at a non-horizontal angle. Therefore, support plates 23 of different heights need to be installed at the bottom of the feeding conveyor table 21 to adjust the setting angle of each feeding conveyor table 21 in turn to achieve the adjustment of the feeding angle. The three feeding and conveying stations can be set to the same angle or different initial angles; they can transport a single large rock wool board or multiple small rock wool boards. For example... Figure 3 As shown, the end of the feeding conveyor 21 connects to the transition platform 11. The front half of the transition platform 11 is a smooth surface, while the rear half is a combination structure of motor-transmission component-transmission belt 22. The end of the transition platform 11 connects to the transmission module 30, thus enabling the transition of rock wool boards between the feeding module 20 and the transmission module 30. The surface of the transmission belt 22 has irregular protrusions or depressions, or a surface structure with both protrusions and depressions, mainly to enhance the friction of the rock wool boards in contact, and improve the overall efficiency, smoothness, and stability of the transmission.

[0019] like Figure 1 As shown, the transmission module 30 is arranged longitudinally and mainly includes six transmission beams 31 and twelve rows of transmission wheels 32. Each transmission wheel 32 has an integrated gear on its outer side and connects to the corresponding transmission beam 31 on its inner side. Each transmission beam 31 can have transmission wheels 32 installed on one side or both sides. A transmission chain is fitted onto the gear on the outer side of each transmission wheel 32. A connecting shaft is threaded through the end of each transmission beam 31 as a drive shaft. The drive shaft is driven by a motor, which in turn drives the outermost transmission wheel 32 to rotate, and the chain drives all the transmission wheels 32 to move together. A grounded reinforcing beam is installed below the transmission beams 31 to enhance the overall structural strength of the transmission module 30. The transmission module 30 is responsible for transmitting unprocessed rock wool boards and then for transmitting processed rock wool boards.

[0020] The longitudinal cutting module 40 is slidably connected to the frame 10, and the transverse cutting module 50 is slidably docked to the longitudinal cutting module 40, forming a dynamic structure in the XY plane. Specifically, the longitudinal cutting module 40 includes two sliding seats 41 and a connecting beam 42. The sliding seats 41 are respectively installed in sliding grooves opened along the inner edge of the baffles on both sides of the frame 10. The two sliding seats 41 are aligned and fixedly connected by the connecting beam 42, forming a connecting frame structure that moves synchronously on both sides above the transmission module 30. Both the longitudinal cutting module 40 and the transverse cutting module 50 are equipped with corresponding drive motors and transmission components, which are the most basic components of the machine tool and will not be described in detail. The transverse cutting module 50 includes six mounting seats 51, six telescopic units 52, and six telescopic cylinders 53. The mounting seats 51 are slidably connected to the connecting beam 42 of the longitudinal cutting module 40 in a ring-like manner, and can be provided with moving grooves to facilitate sliding if necessary. Figure 5 As shown, the back of the mounting base 51 is used for slotting and edge-sealing to connect to the connecting beam 42. A telescopic cylinder 53 is mounted on the front of the mounting base 51, and a telescopic unit 52 is mounted on the bottom of the mounting base 51. The telescopic cylinder 53 and the telescopic unit 52 are linked; it is only necessary to ensure that the telescopic cylinder 53 drives the end of the telescopic unit 52 to achieve telescopic movement. The end of the telescopic unit 52 connects to the cutting module 60. The mounting base 51 can be installed at the front or rear of the connecting beam 42, and can be aligned or staggered. The end of the telescopic unit 52 has a connection port for a locking structure, which is used to install and fix the cutting blade with movable joints. The cutting module 60 may also include a heating unit for the cutting blade, a controller, a frequency converter, etc. The longitudinal sliding of the longitudinal cutting module 40, the lateral sliding of the transverse cutting module 50, the individual movement of each cutting module 60, and the automatically controllable joint rotation of the cutting blade itself are combined to achieve a diversified cutting path design.

[0021] The rock wool board is conveyed from the feeding module 20. Driven by the transmission module 30, the cutting module 60, driven by the longitudinal cutting module 40 and the transverse cutting module 50, performs simple or complex cutting routes. Example

[0022] The difference from Example 1 is that, as Figure 4 As shown, the six transmission beams 31 are not evenly spaced. The spacing between adjacent transmission beams 31 gradually increases in the same transverse direction. That is, the spacing between transmission beams 31 continuously expands in a certain direction, which can enrich the diversity of cutting routes and allow for the selection of larger cutting spans.

[0023] It should be noted that this specific embodiment is merely an explanation of the present invention and is not intended to limit the present invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A rock wool board cutting device, characterized in that: Including those arranged sequentially on the frame (10) Feeding module (20) which transmits unprocessed whole or multiple rock wool boards; The transmission module (30) transports unprocessed or processed rock wool boards along the transmission direction; The longitudinal cutting module (40) is slidably connected to the frame (10) along the longitudinal direction and is located above the transmission module (30); A transverse cutting module (50) is slidably connected to the longitudinal cutting module (40) in a transverse direction; A cutting module (60) is connected to the cross-cutting module (50) and has a cutting blade with a movable joint at its end; The rock wool board is conveyed from the feeding module (20), and the cutting module (60) is driven by the longitudinal cutting module (40) and the transverse cutting module (50) to carry out simple or complex cutting routes.

2. The rock wool board cutting equipment according to claim 1, characterized in that: The cutting module (60) is provided with at least three cutting blades, and the cutting blades do not interfere with each other.

3. The rock wool board cutting equipment according to claim 1, characterized in that: The feeding module (20) includes Multiple feeding conveyor stations (21) are set at the starting end of the frame (10) and equipped with conveyor belts (22) and motors; Support plates (23) of different heights are detachably connected to the bottom of the feed conveyor (21); The setting angle of the feed conveyor (21) can be adjusted by installing the support plates (23) at different heights.

4. The rock wool board cutting equipment according to claim 3, characterized in that: The feeding module (20) and the transmission module (30) are connected by a transition platform (11), and the half of the transition platform (11) near the transmission module (30) is covered with the transmission belt (22) with a motor.

5. The rock wool board cutting equipment according to claim 1, characterized in that: The transmission module (30) includes A number of longitudinally arranged transmission beams (31) are provided with transmission wheels (32) on one side and / or both sides; the transmission wheels (32) rotate through a chain and motor fitted with a side-mounted gear; A reinforcing beam, which abuts below the transmission beam (31), is fixedly connected to the frame (10).

6. The rock wool board cutting equipment according to claim 1, characterized in that: The longitudinal cutting module (40) includes Two sliding seats (41) are slidably connected in the sliding grooves opened on both sides of the frame (10); The connecting beam (42) connects to the sliding seats (41) on both sides and the transverse cutting module (50) is abutted on its end face.

7. The rock wool board cutting equipment according to claim 6, characterized in that: The transverse cutting module (50) includes Several mounting bases (51) are slidably engaged with the connecting beam (42), and telescopic units (52) are provided at the bottom. Telescopic cylinder (53) is mounted on the mounting base (51) and connected to telescopic unit (52) via a transmission component; the telescopic cylinder (53) drives the telescopic unit (52) to extend or retract longitudinally.

8. The rock wool board cutting equipment according to claim 7, characterized in that: The cutting blade with a movable joint is mounted on the cutting module (60) through a locking connector at the end of the telescopic unit (52).

9. The rock wool board cutting equipment according to claim 5, characterized in that: The spacing between different transmission beams (31) is different, and the spacing between adjacent transmission beams (31) gradually increases in the same direction.

10. The rock wool board cutting equipment according to any one of claims 3 or 4, characterized in that: The surface of the transmission belt (22) is provided with irregular protrusions and / or irregular depressions.

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