A filter and separation device and method for aluminum liquid in aluminum ingot production
By using a dual filtration and flux refining mechanism in aluminum ingot production, combined with stirring and heating design, the problems of incomplete impurity removal and easy clogging in existing equipment have been solved, thereby improving the purity and production efficiency of aluminum ingots.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- CHONGQING SOUTHWEST ALUMINUM IND CO LTD
- Filing Date
- 2026-04-03
- Publication Date
- 2026-06-30
AI Technical Summary
In the existing aluminum ingot production process, the filtration device does not remove impurities completely, is prone to clogging, has unstable filtration components, and low flux reaction efficiency, which affects the purity of aluminum ingots and production efficiency.
It adopts a centrifugal cylinder with a rounded bottom protrusion, and is equipped with a dual filtration mechanism and a flux refining mechanism. Combined with a stirring assembly and a heater, it realizes multi-stage filtration and flux reaction. The heat conduction assembly is used for heat preservation, and the pressure assembly ensures structural stability.
It achieves multi-stage impurity removal, prevents clogging, improves the purity and production efficiency of aluminum ingots, and ensures the stability and reaction efficiency of the filtration process.
Smart Images

Figure CN122303605A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of aluminum ingot production technology, and in particular to an aluminum liquid filtration and separation device for aluminum ingot production. Background Technology
[0002] In the aluminum ingot production process, molten aluminum often contains various impurities, including solid particles and trace element impurities. The presence of these impurities can seriously affect the purity and mechanical properties of aluminum ingots, reducing the quality of the final product. Existing aluminum molten aluminum filtration devices generally suffer from problems such as a single filtration stage and incomplete impurity removal. Furthermore, during the filtration process, molten aluminum is prone to solidification due to temperature drops, clogging the filter structure. Simultaneously, the reaction efficiency between molten aluminum and refining flux is low, failing to quickly remove trace element impurities. In addition, some devices lack sufficient installation stability of the filter components, which are prone to displacement during filtration due to the impact of molten aluminum or centrifugal force, leading to increased filter gaps, affecting filtration efficiency, and hindering improvements in production efficiency and product quality. Summary of the Invention
[0003] The purpose of this invention is to provide an aluminum liquid filtration and separation device for aluminum ingot production, which aims to solve the problems of incomplete impurity removal, easy clogging, unstable filter components, and low flux reaction efficiency in existing devices.
[0004] To achieve the above objectives, the present invention provides an aluminum liquid filtration and separation device for aluminum ingot production, comprising a centrifuge cylinder with an arc-shaped protrusion at the bottom, a top cover on the top of the centrifuge cylinder, a stirring assembly and a feeding mechanism on the top cover, a dual filtration mechanism inside the centrifuge cylinder, and a flux refining mechanism below the centrifuge cylinder; an annular groove is provided on the bottom inner side of the centrifuge cylinder, the dual filtration mechanism includes a fixing ring engaged in the annular groove, a first annular filter plate and a second annular filter plate are provided on the upper end of the fixing ring, the first annular filter plate is located inside the second annular filter plate, and a plurality of support columns are uniformly and vertically arranged in the interlayer between the two, an mounting ring is provided above the plurality of support columns, a heat-conducting assembly is provided in the mounting ring and the plurality of support columns, and a plurality of pressure components are uniformly arranged on the mounting ring.
[0005] The heat-conducting component includes a heater disposed at one end of the mounting ring, a circular tube for connecting the circuit is disposed on the top of the heater, an installation port communicating with the circular tube is disposed at a corresponding position on the top cover, a heat-conducting ring embedded in the mounting ring is disposed at the output end of the heater, and a plurality of heat-conducting rods are uniformly disposed below the heat-conducting ring, the heat-conducting rods extending into the interior of the support column.
[0006] The stirring assembly includes a stirring motor disposed above the top cover. The output end of the stirring motor is provided with a stirring shaft extending into the interior of the centrifuge cylinder. A stirring plate is welded to the end of the stirring shaft, and the bottom of the stirring plate has the same curvature as the arc-shaped protrusion.
[0007] The feeding mechanism includes a feeding trough connected to the top cover, a coarse filter plate is provided in the feeding trough, a driving component is provided at the top of the feeding trough, and a scraper is provided at the output end of the driving component that contacts the upper surface of the coarse filter plate.
[0008] The drive assembly includes a drive motor disposed at one end of the feeding trough, an output end of the drive motor having a drive shaft extending into the feeding trough, a driven shaft parallel to the drive shaft being disposed at one end of the feeding trough, the drive shaft and the driven shaft being driven by a transmission kit, and a connecting frame being disposed on both the drive shaft and the driven shaft, the bottom of the two connecting frames being fixedly connected to the scraper.
[0009] The transmission assembly includes a drive wheel mounted on the drive shaft, a driven wheel mounted on the driven shaft, and a belt for transmission fitted on the drive wheel and the driven wheel.
[0010] The centrifuge cylinder has multiple discharge ports evenly distributed around its bottom periphery. The flux refining mechanism includes a spiral conduit connected to the discharge ports. A refining cylinder is located below the centrifuge cylinder. The bottom of the refining cylinder has a discharge pipe with a ceramic valve. Multiple spiral conduits are embedded in the inner wall of the refining cylinder. The lower section of the spiral conduit extends into the refining cylinder, and the lower outlet of the spiral conduit faces the horizontal side of the refining cylinder axis.
[0011] The refining cylinder is provided with a conveying pipe extending into the refining cylinder at the top. Two branch pipes are uniformly connected to the conveying pipe, and multiple drain holes for discharging flux are uniformly arranged below the branch pipes.
[0012] The pressure assembly includes a telescopic rod disposed above the mounting ring, a mounting plate disposed on the top of the telescopic rod, a pulley disposed on the mounting plate that contacts the top cover, and a pressure spring sleeved on the outside of the telescopic rod between the mounting ring and the mounting plate.
[0013] This invention also provides a method for filtering and separating molten aluminum in aluminum ingot production, comprising the following steps:
[0014] Assembly and preheating of the device: Insert the retaining ring into the annular groove of the centrifuge tube, tighten the top cover, and achieve a stable installation of the dual filtration mechanism through the pressure assembly; start the heater and preheat the filter plate to 650-680℃ through the heat-conducting ring and heat-conducting rod.
[0015] Feeding and coarse filtration: The molten aluminum is introduced through the feeding tank, the coarse filter plate intercepts large particles of impurities, and the drive component drives the scraper to clean the impurities, thus avoiding clogging of the filter holes.
[0016] Stirring and centrifugation with dual filtration: The stirring motor drives the stirring plate to rotate, causing the aluminum liquid to flow centrifugally. Fine impurities are intercepted step by step by the first and second annular filter plates under the action of centrifugal force.
[0017] Flux refining: Molten aluminum is tangentially introduced into the refining cylinder through a spiral conduit, forming a rotating flow; flux is evenly sprayed through the drain hole of the distributor pipe, reacting fully with the molten aluminum to remove trace element impurities.
[0018] Finished product discharge: After the reaction is completed, the ceramic valve is opened, and the purified aluminum liquid is discharged through the discharge pipe for subsequent aluminum ingot casting.
[0019] Beneficial effects:
[0020] Multi-stage filtration and purification: The coarse filter plate of the feeding mechanism achieves primary filtration (removing large particulate impurities), the double ring filter plate of the dual filtration mechanism achieves secondary fine filtration (removing fine particulate impurities), and the flux refining mechanism removes trace element impurities. This triple purification ensures the purity of the aluminum liquid and improves the mechanical properties of the aluminum ingot.
[0021] Anti-clogging and heat preservation design: The heat-conducting components preheat the annular filter plate to prevent the aluminum liquid from solidifying and clogging the filter holes; the scraper of the feeding mechanism can clean the impurities of the coarse filter plate in time to ensure that the filtration channel is unobstructed; the spiral conduit is embedded in the side wall of the refining cylinder to keep the aluminum liquid warm and maintain its fluidity.
[0022] Stable and reliable structure: The top cover is sealed by a threaded connection, and the pressure component generates elastic force by squeezing the top cover, so that the fixing ring is firmly pressed into the annular groove, avoiding displacement of the dual filtration mechanism; the stirring plate is adapted to the curvature of the bottom of the centrifuge cylinder to ensure smooth stirring and centrifugation.
[0023] High reaction efficiency: The spiral conduit causes the molten aluminum to rotate and flow inside the refining cylinder, and the distributor and drain hole enable uniform spraying of flux, which greatly increases the contact area and reaction efficiency between flux and molten aluminum, shortens refining time, and improves production efficiency. Attached Figure Description
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0025] Figure 1 This is a schematic diagram of the aluminum liquid filtration and separation device for aluminum ingot production according to the present invention.
[0026] Figure 2 yes Figure 1 Enlarged view of point A in the middle.
[0027] Figure 3 This is a cross-sectional view of the aluminum liquid filtration and separation device for aluminum ingot production according to the present invention.
[0028] Figure 4 This is a schematic diagram of the internal structure of the centrifuge cylinder and refining cylinder of the present invention.
[0029] Figure 5 This is a schematic diagram of the dual filtration mechanism of the present invention.
[0030] Figure 6 This is a schematic diagram of the conveying pipe and the diversion pipe of the present invention.
[0031] Figure 7 This is a flowchart of the steps of an aluminum liquid filtration and separation method for aluminum ingot production according to the present invention.
[0032] 101-Centrifuge cylinder, 102-Top cover, 103-Feeding trough, 104-Coarse filter plate, 105-Drive motor, 106-Drive shaft, 107-Driven shaft, 108-Drive wheel, 109-Driven wheel, 110-Belt, 111-Connecting frame, 112-Scraper, 113-Agitator motor, 114-Agitator shaft, 115-Agitator plate, 116-Fixing ring, 117-First annular filter plate, 118- Second annular filter plate, 119-mounting ring, 120-heater, 121-heat conducting ring, 122-heat conducting rod, 123-support column, 124-discharge port, 125-spiral conduit, 126-conveying pipe, 127-diverter pipe, 128-leakage hole, 129-discharge pipe, 130-ceramic valve, 131-refining cylinder, 132-pressure spring, 133-pulley, 134-telescopic rod, 135-round tube. Detailed Implementation
[0033] First Embodiment
[0034] Please see Figures 1-6 ,in, Figure 1This is a schematic diagram of the aluminum liquid filtration and separation device for aluminum ingot production according to the present invention. Figure 2 yes Figure 1 Enlarged view of point A in the middle. Figure 3 This is a cross-sectional view of the aluminum liquid filtration and separation device for aluminum ingot production according to the present invention. Figure 4 This is a schematic diagram of the internal structure of the centrifuge cylinder and refining cylinder of the present invention. Figure 5 This is a schematic diagram of the dual filtration mechanism of the present invention. Figure 6 This is a schematic diagram of the conveying pipe and the diversion pipe of the present invention.
[0035] This invention provides an aluminum liquid filtration and separation device for aluminum ingot production, comprising a centrifuge cylinder 101 with an arc-shaped protrusion at the bottom, a top cover 102 above the centrifuge cylinder 101, a stirring assembly and a feeding mechanism on the top cover 102, a dual filtration mechanism inside the centrifuge cylinder 101, and a flux refining mechanism below the centrifuge cylinder 101; an annular groove is provided on the bottom inner side of the centrifuge cylinder 101, the dual filtration mechanism includes a fixing ring 116 locked in the annular groove, a first annular filter plate 117 and a second annular filter plate 118 are provided on the upper end of the fixing ring 116, the first annular filter plate 117 is located inside the second annular filter plate 118, and a plurality of support columns 123 are uniformly and vertically arranged in the interlayer between the two, an mounting ring 119 is provided above the plurality of support columns 123, a heat conduction assembly is provided inside the mounting ring 119 and the plurality of support columns 123, and a plurality of pressure components are uniformly arranged on the mounting ring 119.
[0036] In this embodiment, the top cover 102 and the centrifuge cylinder 101 are connected by threads, which ensures the sealing performance of the device and facilitates disassembly and maintenance. When installing the dual filtration mechanism, first insert the fixing ring 116 into the annular groove at the bottom of the centrifuge cylinder 101, and then tighten the top cover 102. The inner wall of the top cover 102 will squeeze the pulley 133 of the pressure component, causing the mounting plate to move downward, causing the pressure spring 132 to contract and generate a continuous elastic force. This force is transmitted to the mounting ring 119 through the telescopic rod 134, which in turn pushes the fixing ring 116 to fit tightly against the inner wall of the annular groove, thus achieving a stable fixation of the dual filtration mechanism. This effectively avoids the filter plate from shifting due to the impact of molten aluminum or centrifugal force during filtration, ensuring uniform filtration gaps and improving filtration efficiency. The mounting ring 119 is placed over multiple support columns 123, the first annular filter plate 117, and the second annular filter plate 118. Multiple pressure components firmly press the mounting ring onto these components. When the dual filtration mechanism needs to be disassembled, the top cover 102 is opened, and the mounting ring 119 is pulled upwards to raise it. At the same time, multiple heat-conducting rods 122 are pulled out from the multiple support columns 123.
[0037] Furthermore, the heat-conducting assembly includes a heater 120 disposed at one end of the mounting ring 119. The top of the heater 120 is provided with a circular tube 135 for connecting the circuit. The top cover 102 is provided with a mounting port communicating with the circular tube 135 at a corresponding position. The output end of the heater 120 is provided with a heat-conducting ring 121 embedded in the mounting ring 119. A plurality of heat-conducting rods 122 are evenly disposed below the heat-conducting ring 121, and the heat-conducting rods 122 extend into the interior of the support column 123.
[0038] In this embodiment, the heat-conducting ring 121 is made of copper alloy with high thermal conductivity. The heat-conducting rod 122 is integrally formed with the heat-conducting ring 121 and is in close contact with the support column 123, the first annular filter plate 117, and the second annular filter plate 118. During operation, the heat generated after the heater 120 is started is quickly transferred to each heat-conducting rod 122 through the heat-conducting ring 121, and then conducted by the heat-conducting rod 122 to the first annular filter plate 117 and the second annular filter plate 118, preheating the filter plates to a range suitable for the temperature of the aluminum liquid (650-680℃), avoiding local solidification of the aluminum liquid due to low temperature filter plates, clogging the filter holes, and ensuring the fluidity of the aluminum liquid during the filtration process. After the top cover 102 is connected to the centrifuge cylinder 101 by threads, the round tube 135 is aligned with the mounting port to form a channel for installing electrical wires.
[0039] Furthermore, the stirring assembly includes a stirring motor 113 disposed above the top cover 102. The output end of the stirring motor 113 is provided with a stirring shaft 114 extending into the centrifuge cylinder 101. A stirring plate 115 is welded to the end of the stirring shaft 114. The bottom of the stirring plate 115 has the same curvature as the arc-shaped protrusion.
[0040] In this embodiment, the stirring plate 115 is completely in contact with the arc-shaped protrusion at the bottom of the centrifuge cylinder 101. After the stirring motor 113 is started, the stirring shaft 114 drives the stirring plate 115 to rotate at a speed of 30-40 r / min. This can not only fully stir the aluminum liquid and make the impurities in the aluminum liquid evenly distributed, but also drive the aluminum liquid to form a centrifugal flow. Under the action of centrifugal force, the impurities move to the outside, which is convenient for the dual filtration mechanism to intercept and improve the filtration efficiency.
[0041] Furthermore, the feeding mechanism includes a feeding trough 103 connected to the top cover 102, a coarse filter plate 104 is provided in the feeding trough 103, a driving component is provided at the top of the feeding trough 103, and a scraper 112 is provided at the output end of the driving component that contacts the upper surface of the coarse filter plate 104.
[0042] In this embodiment, the coarse filter plate 104 has a pore size of 1mm, which is used to intercept large particulate impurities (such as metal scraps, slag, etc.) with a diameter greater than 1mm in the molten aluminum. The scraper 112 is made of high-temperature resistant rubber and is in close contact with the upper surface of the coarse filter plate 104. It is driven by the drive assembly to move back and forth, which can scrape the impurities intercepted on the coarse filter plate 104 to the side of the feeding tank 103 in a timely manner, so as to avoid the accumulation of impurities and blockage of the filter holes, and ensure smooth flow of molten aluminum.
[0043] Furthermore, the drive assembly includes a drive motor 105 disposed at one end of the feeding trough 103. The output end of the drive motor 105 is provided with a drive shaft 106 extending into the feeding trough 103. One end of the feeding trough 103 is provided with a driven shaft 107 parallel to the drive shaft 106. The drive shaft 106 and the driven shaft 107 are driven by a transmission kit. Both the drive shaft 106 and the driven shaft 107 are provided with connecting brackets 111. The bottom of the two connecting brackets 111 is fixedly connected to the scraper 112.
[0044] In this embodiment, the drive motor 105 is a stepper motor, which can precisely control the speed. The drive shaft 106 and the driven shaft 107 drive the scraper 112 to move synchronously through the connecting bracket 111, ensuring that the scraper 112 moves smoothly and avoiding tilting or damage to the scraper 112 due to uneven force, thereby improving the stability and thoroughness of impurity removal.
[0045] Furthermore, the transmission assembly includes a drive wheel 108 disposed on the drive shaft 106, a driven wheel 109 disposed on the driven shaft 107, and a belt 110 for transmission is sleeved on the drive wheel 108 and the driven wheel 109.
[0046] In this embodiment, both the driving pulley 108 and the driven pulley 109 are synchronous pulleys, and the belt 110 is a high-temperature resistant synchronous belt to ensure that there is no slippage during transmission, thereby achieving synchronous rotation of the driving shaft 106 and the driven shaft 107, and thus ensuring the smooth reciprocating movement of the scraper 112 and improving the transmission reliability of the drive assembly.
[0047] Furthermore, a plurality of discharge ports 124 are evenly arranged around the bottom periphery of the centrifuge cylinder 101. The flux refining mechanism includes a spiral conduit 125 connected to the discharge port 124. A refining cylinder 131 is arranged below the centrifuge cylinder 101. A discharge pipe 129 with a ceramic valve 130 is arranged at the bottom of the refining cylinder 131. The plurality of spiral conduits 125 are embedded in the inner wall of the refining cylinder 131. The lower section of the spiral conduit 125 extends into the refining cylinder 131. The lower outlet of the spiral conduit 125 faces the horizontal side of the axis of the refining cylinder 131.
[0048] In this embodiment, the centrifuge cylinder 101 has 4-6 discharge ports 124 evenly arranged at its bottom. Each discharge port 124 is connected to a spiral conduit 125. The conduit is made of high-temperature resistant stainless steel and is embedded in the side wall of the refining cylinder 131. This design utilizes the heat-insulating environment of the refining cylinder 131 to keep the aluminum liquid inside the conduit warm and prevent temperature drop. The lower outlet of the conduit is arranged tangentially to the refining cylinder 131, so that the aluminum liquid flows in a vortex along the inner wall after entering the refining cylinder 131, increasing the contact area between the aluminum liquid and the flux.
[0049] Furthermore, a conveying pipe 126 extending into the refining cylinder 131 is provided at the top of the refining cylinder 131. Two diversion pipes 127 are uniformly connected to the conveying pipe 126. A plurality of drain holes 128 for discharging flux are uniformly provided below the diversion pipes 127.
[0050] In this embodiment, two diversion pipes 127 are symmetrically distributed inside the refining cylinder 131, and the orifices 128 have a diameter of 3-5 mm and are evenly distributed below the diversion pipes 127. The flux (such as magnesium chloride-sodium fluoride mixed flux) is transported to the diversion pipes 127 through the conveying pipe 126, and then evenly sprayed into the rotating aluminum liquid through multiple orifices 128, so that the flux and aluminum liquid are fully mixed and reacted, and the trace element impurities such as iron, silicon, and hydrogen in the aluminum liquid are efficiently removed.
[0051] Furthermore, the pressure assembly includes a telescopic rod 134 disposed above the mounting ring 119, a mounting plate disposed on the top of the telescopic rod 134, a pulley 133 disposed on the mounting plate that contacts the top cover 102, and a pressure spring 132 sleeved on the outside of the telescopic rod 134 disposed between the mounting ring 119 and the mounting plate.
[0052] In this embodiment, the pulley 133 is made of high-temperature resistant ceramic material, which can reduce friction between the top cover 102 and the mounting plate during tightening and avoid component wear. The telescopic rod 134 acts as a guide to ensure that the pressure spring 132 does not deviate during contraction and extension, so that the elastic force is transmitted vertically to the mounting ring 119, ensuring that the fixing ring 116 is evenly stressed and tightly fits the annular groove, thereby improving the installation stability of the dual filtration mechanism.
[0053] Working principle:
[0054] Assembly and preheating of the device: Insert the retaining ring 116 into the annular groove of the centrifuge cylinder 101, tighten the top cover 102, and achieve a stable installation of the dual filtration mechanism through the pressure assembly; start the heater 120, and preheat the first annular filter plate 117 and the second annular filter plate 118 to 650-680℃ through the heat-conducting ring 121 and the heat-conducting rod 122.
[0055] Feeding and coarse filtration: The aluminum liquid is introduced through the feeding tank 103, the coarse filter plate 104 intercepts large particles of impurities, and the drive component drives the scraper 112 to clean the impurities and avoid clogging of the filter holes.
[0056] Stirring and centrifugation with dual filtration: The stirring motor 113 drives the stirring plate 115 to rotate, causing the aluminum liquid to flow centrifugally. Fine impurities are intercepted step by step by the first annular filter plate 117 and the second annular filter plate 118 under the action of centrifugal force.
[0057] Flux refining: The molten aluminum is tangentially introduced into the refining cylinder 131 through the spiral conduit 125, forming a rotating flow; the flux is evenly sprayed through the drain hole 128 of the distributor 127, and reacts fully with the molten aluminum to remove trace element impurities.
[0058] Finished product discharge: After the reaction is completed, the ceramic valve 130 is opened, and the purified aluminum liquid is discharged through the discharge pipe 129 for subsequent aluminum ingot casting.
[0059] Second Embodiment
[0060] Based on the first embodiment, please refer to Figure 7 , Figure 7 This is a flowchart of the steps of an aluminum liquid filtration and separation method for aluminum ingot production according to the present invention.
[0061] This invention provides a method for filtering and separating molten aluminum in aluminum ingot production, comprising the following steps:
[0062] S1: Insert the retaining ring 116 into the annular groove of the centrifuge cylinder 101, tighten the top cover 102, and achieve a stable installation of the dual filtration mechanism through the pressure assembly; start the heater 120, and preheat the first annular filter plate 117 and the second annular filter plate 118 to 650-680℃ through the heat-conducting ring 121 and the heat-conducting rod 122.
[0063] S2: The aluminum liquid is introduced through the feeding tank 103, the coarse filter plate 104 intercepts large particles of impurities, and the drive component drives the scraper 112 to clean the impurities and avoid clogging of the filter holes.
[0064] S3: The stirring motor 113 drives the stirring plate 115 to rotate, causing the aluminum liquid to flow centrifugally. Fine impurities are intercepted step by step by the first annular filter plate 117 and the second annular filter plate 118 under the action of centrifugal force.
[0065] S4: The molten aluminum is tangentially introduced into the refining cylinder 131 through the spiral conduit 125, forming a rotating flow; the flux is evenly sprayed through the drain hole 128 of the distributor 127, and reacts fully with the molten aluminum to remove trace element impurities.
[0066] S5: After the reaction is complete, open the ceramic valve 130, and the purified aluminum liquid is discharged through the discharge pipe 129 for subsequent aluminum ingot casting.
[0067] The above description discloses only one preferred embodiment of the present invention, and should not be construed as limiting the scope of the present invention. Those skilled in the art will understand that all or part of the processes of the above embodiments can be implemented, and equivalent changes made in accordance with the claims of the present invention are still within the scope of the present invention.
Claims
1. An aluminum molten metal filtration and separation device for aluminum ingot production, characterized in that, The centrifuge tube (101) includes a centrifuge tube (101) with an arc-shaped protrusion at the bottom, a top cover (102) is provided on the top cover (102), a stirring assembly and a feeding mechanism are provided on the top cover (102), a double filtration mechanism is provided inside the centrifuge tube (101), and a flux refining mechanism is provided below the centrifuge tube (101). The centrifuge tube (101) has an annular groove at its inner bottom. The dual filtration mechanism includes a fixing ring (116) that is locked in the annular groove. The upper end of the fixing ring (116) is provided with a first annular filter plate (117) and a second annular filter plate (118). The first annular filter plate (117) is located inside the second annular filter plate (118), and a plurality of support columns (123) are uniformly and vertically arranged in the interlayer between the two. An installation ring (119) is provided above the plurality of support columns (123). A heat-conducting component is provided inside the installation ring (119) and the plurality of support columns (123). A plurality of pressure components are uniformly arranged on the installation ring (119).
2. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 1, characterized in that, The heat-conducting component includes a heater (120) disposed at one end of the mounting ring (119). The top of the heater (120) is provided with a circular tube (135) for connecting the circuit. The top cover (102) is provided with a mounting port communicating with the circular tube (135) at a corresponding position. The output end of the heater (120) is provided with a heat-conducting ring (121) embedded in the mounting ring (119). A plurality of heat-conducting rods (122) are uniformly disposed below the heat-conducting ring (121). The heat-conducting rods (122) extend into the interior of the support column (123).
3. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 2, characterized in that, The stirring assembly includes a stirring motor (113) disposed above the top cover (102). The output end of the stirring motor (113) is provided with a stirring shaft (114) extending into the centrifuge cylinder (101). A stirring plate (115) is welded to the end of the stirring shaft (114). The bottom of the stirring plate (115) has the same curvature as the arc-shaped protrusion.
4. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 3, characterized in that, The feeding mechanism includes a feeding trough (103) connected to the top cover (102), a coarse filter plate (104) is provided in the feeding trough (103), a driving component is provided at the top of the feeding trough (103), and a scraper (112) is provided at the output end of the driving component that contacts the upper surface of the coarse filter plate (104).
5. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 4, characterized in that, The drive assembly includes a drive motor (105) disposed at one end of the feeding trough (103). The output end of the drive motor (105) is provided with a drive shaft (106) extending into the feeding trough (103). One end of the feeding trough (103) is provided with a driven shaft (107) parallel to the drive shaft (106). The drive shaft (106) and the driven shaft (107) are driven by a transmission kit. Both the drive shaft (106) and the driven shaft (107) are provided with connecting brackets (111). The bottom of the two connecting brackets (111) is fixedly connected to the scraper (112).
6. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 5, characterized in that, The transmission assembly includes a drive wheel (108) disposed on the drive shaft (106), a driven wheel (109) disposed on the driven shaft (107), and a belt (110) for transmission is sleeved on the drive wheel (108) and the driven wheel (109).
7. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 6, characterized in that, The centrifuge cylinder (101) has a plurality of discharge ports (124) evenly arranged around its bottom periphery. The flux refining mechanism includes a spiral conduit (125) connected to the discharge port (124). A refining cylinder (131) is arranged below the centrifuge cylinder (101). A discharge pipe (129) with a ceramic valve (130) is arranged at the bottom of the refining cylinder (131). The plurality of spiral conduits (125) are embedded in the inner wall of the refining cylinder (131). The lower section of the spiral conduit (125) extends into the refining cylinder (131). The lower outlet of the spiral conduit (125) faces the horizontal side of the axis of the refining cylinder (131).
8. The aluminum molten metal filtration and separation device for aluminum ingot production as described in claim 7, characterized in that, The top of the refining cylinder (131) is provided with a conveying pipe (126) extending into the refining cylinder (131). The conveying pipe (126) is uniformly connected with two branch pipes (127). Below the branch pipes (127) are a plurality of drain holes (128) for discharging flux.
9. The aluminum liquid filtration and separation device for aluminum ingot production as described in claim 8, characterized in that, The pressure assembly includes a telescopic rod (134) disposed above the mounting ring (119), a mounting plate disposed on the top of the telescopic rod (134), a pulley (133) disposed on the mounting plate that contacts the top cover (102), and a pressure spring (132) sleeved on the outside of the telescopic rod (134) disposed between the mounting ring (119) and the mounting plate.
10. A method for filtering and separating molten aluminum in aluminum ingot production, comprising using the molten aluminum filtration and separation device for aluminum ingot production as described in claims 1-9 to filter and separate the molten aluminum, characterized in that, Assembly and preheating of the device: Insert the retaining ring (116) into the annular groove of the centrifuge tube (101), tighten the top cover (102), and achieve a stable installation of the dual filtration mechanism through the pressure assembly; Start the heater (120) to preheat the first annular filter plate (117) and the second annular filter plate (118) to 650-680°C through the heat-conducting ring (121) and the heat-conducting rod (122); Feeding and coarse filtration: The aluminum liquid is introduced through the feeding tank (103), the coarse filter plate (104) intercepts large particles of impurities, and the drive component drives the scraper (112) to clean the impurities and avoid clogging of the filter holes; Stirring centrifugation and dual filtration: The stirring motor (113) drives the stirring plate (115) to rotate, causing the aluminum liquid to flow centrifugally. Fine impurities are intercepted step by step by the first annular filter plate (117) and the second annular filter plate (118) under the action of centrifugal force. Flux refining: The molten aluminum is tangentially introduced into the refining cylinder (131) through the spiral conduit (125) to form a rotating flow; the flux is evenly sprayed through the drain hole (128) of the distributor (127) to fully react with the molten aluminum and remove trace element impurities; Finished product discharge: After the reaction is completed, the ceramic valve (130) is opened, and the purified aluminum liquid is discharged through the discharge pipe (129) for subsequent aluminum ingot casting.