A graphene conductive fiber production device
The improved graphene conductive fiber production equipment enables multi-angle stretching, resistance detection, and uniform winding of the raw material line, solving the problem of uneven detection and winding in existing equipment and improving the performance and production efficiency of graphene conductive fibers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ANHUI HUAQI ECOLOGICAL ENVIRONMENT MATERIALS CO LTD
- Filing Date
- 2026-04-14
- Publication Date
- 2026-07-10
AI Technical Summary
Existing graphene fiber production equipment has shortcomings in tensile testing, resistance testing, multi-angle tensile winding, and tension control, resulting in unstable performance and uneven winding of graphene conductive fibers.
The production equipment consists of a wire feeder, tension controller, graphene impregnation box, drying oven, resistance detector, and take-up device. Combined with a conical spring and multi-angle tensioning wheel system, it can achieve multi-angle stretching, resistance detection, and uniform winding of the raw material wire.
This improved the resistance detection accuracy and winding uniformity of graphene conductive fibers, ensuring the stability of conductivity and the continuity of production.
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Figure CN122358367A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of graphene fiber preparation technology, specifically to a graphene conductive fiber production equipment. Background Technology
[0002] Graphene fibers are mostly produced using a coating / impregnation method, in which conventional fibers are immersed in a graphene conductive slurry to form a conductive layer on their surface.
[0003] The core performance of graphene conductive fibers lies in their high 8×10 5 Its conductivity of S / m makes it approximately twice as conductive as copper, giving it a significant advantage in lightweight conductive materials. Furthermore, it also possesses high strength and flexibility, as well as excellent electrothermal and thermal management capabilities.
[0004] References such as CN201520967032.9, "Fiber Processing Apparatus and System for Preparing Graphene Fibers and Graphene Oxide Fibers," disclose an ionic liquid wetting and gelling system that wets the linear products extruded by the extrusion system in an ionic liquid; and a fiber stretching and collecting system that stretches and collects the ionic liquid-wetted linear products. This system achieves the preparation of graphene fibers of various diameters and the stretching effect on virgin fibers. Fiber preparation and stretching are achieved in a single line, resulting in fibers with stable properties and enabling continuous production.
[0005] References such as CN201910111608.4 A system and method for preparing graphene fibers by positive pressure spinning, including an extrusion device, a casting device, a spinning drying device, and a fiber winding device, wherein a graphene oxide suspension is pressurized and extruded onto a moving casting device; (2) the spun yarn after casting is dried to obtain nascent fibers, and the fiber winding device winds and collects the nascent fibers; (3) the nascent fibers are twisted; (4) the twisted fibers are chemically reduced to reduce the graphene oxide that makes up the fibers to graphene, thereby obtaining the final graphene fibers.
[0006] Existing technologies involve processing and twisting raw material threads and then combining them with graphene slurry to produce graphene conductive fibers. However, these technologies have the following problems:
[0007] 1. There is currently a lack of tensile and resistance testing methods for graphene conductive fibers;
[0008] 2. Existing winding machines only stretch the graphene conductive fibers horizontally before winding, without stretching them at multiple angles. This makes them prone to accumulating and stacking at one end during winding.
[0009] 3. The existing constraint uses a pagoda spring to squeeze the pressure plate to vertically constrain the raw material line, which serves to clamp and guide the line and adjust the movement speed of the subsequent raw material line. The raw material line is not tensioned horizontally and vertically. Insufficient tension will result in insufficient contact area for the impregnated graphene, leading to different conductivity.
[0010] 4. Existing tension controllers have a tapered spring installed at an angle. However, this angled installation can cause the gripper structure to collide with the vertical column during rotation, resulting in rotational blockage.
[0011] To address these issues, we provide a graphene conductive fiber production equipment. Summary of the Invention
[0012] The purpose of this invention is to overcome the shortcomings of the prior art and provide a graphene conductive fiber production equipment to solve the technical problems of insufficient performance of graphene conductive fibers caused by the inability to observe the tension in the preparation of graphene fibers in the prior art and insufficient tension.
[0013] To solve the above-mentioned technical problems, the present invention provides the following technical solution:
[0014] A graphene conductive fiber production equipment, comprising:
[0015] The feeder has multiple turns of raw material wire wound around its surface;
[0016] Tension controller 1: Guides and constrains the direction and tension of the raw material line;
[0017] The graphene impregnation box has an internal cavity filled with graphene slurry for the raw material line to pass through.
[0018] The drying oven has an internal drying tunnel and an external online temperature control cabinet; the raw material line used for impregnating graphene is dried into graphene conductive fibers.
[0019] Tension controller 2;
[0020] A resistance detector used to detect the resistance of graphene conductive fibers;
[0021] A take-up device for winding and recycling graphene conductive fibers.
[0022] In a further technical solution, the tension controller includes a lower housing with a base plate installed at the bottom; an upper mounting cavity is provided, and an adjuster is installed laterally.
[0023] The upper shell has multiple sets of vertical columns fixedly installed on the top, with strip grooves between adjacent vertical columns; a guide extrusion box is detachably installed at the end, with tensioning wheels and rollers installed inside the guide extrusion box, and a constraint plate installed on the top. The constraint plate constrains the raw material line to pass through the tensioning wheels and rollers and through the guide extrusion box.
[0024] The rotating body has a rotating shaft installed at the bottom, which is constrained to rotate within the mounting cavity; a gripper bar is installed at the top of the rotating body, and the top of the gripper bar passes through a strip groove and moves within the strip groove.
[0025] A conical spring is installed between the regulator and the rotating body to adjust the pressure of the rotating body.
[0026] In a further technical solution, the lower housing has a side mounting port 1, the adjuster includes an adjusting rod, the adjusting rod is constrained to rotate within the mounting port 1, and is provided with a threaded part; an extrusion plate is mounted on the adjusting rod, the extrusion plate has a threaded hole and is threadedly connected to the threaded part;
[0027] The extrusion plate has a first mounting groove ring on the side facing the rotating body, and the rotating body has a second mounting groove ring on the side facing the extrusion plate; the outer diameter of the first mounting groove ring is larger than the outer diameter of the second mounting groove ring.
[0028] Constraint opening slots are provided at both ends of the mounting cavity to accommodate the mounting shaft; mounting port two is installed on the side of the lower housing opposite to mounting port one; a fixing inclined plate is fixedly installed on the side of the rotating body opposite to the conical spring, and the fixing inclined plate passes through mounting port two.
[0029] The top of the rotating body is inclined and tilts upwards towards the fixed inclined plate; multiple sets of gripper bars are provided, and the number is consistent with the number of the strip grooves.
[0030] In a further technical solution, the adjusting rod includes a knob part and a mounting ring part, the mounting ring part being constrained within the mounting opening; the knob part, the mounting ring part, and the threaded part are integrally formed, the knob part extending out of the lower housing; a guide plate is provided on the extrusion plate, a side plate is provided on the upper housing, a guide groove is provided on the side plate, and the guide plate is installed and slides within the guide groove;
[0031] Insert the end of the adjusting lever away from the knob into the conical spring.
[0032] In a further technical solution, the guide extrusion box has a guide cavity inside, and the two ends of the guide cavity extend to the two ends of the guide extrusion box and are provided with a central hole; a support frame is installed inside the guide cavity, and a tensioning wheel is installed at the end of the support frame;
[0033] A row of wheels is installed on the side of the support frame facing the vertical column;
[0034] An extrusion threaded shaft is installed on the outside of the guide extrusion box, and a collar is installed on one side of the constraint plate. The collar is sleeved on the extrusion threaded shaft, and a position knob is installed on the extrusion threaded shaft. The position knob is threadedly connected to the extrusion threaded shaft to limit the position of the constraint plate downward.
[0035] In a further technical solution, a mounting plate one is installed laterally on the guide extrusion box, and a mounting plate two is installed at the end of the upper housing away from the guide extrusion box. Both mounting plate one and mounting plate two are detachably connected to the upper housing.
[0036] Positioning holes are provided at both ends of the base plate.
[0037] In a further technical solution, two sets of baffles are installed on the inner wall of the mounting cavity. The two sets of baffles are used to limit the movement of the extrusion plate toward the rotating body. The distance between the baffles and the rotating body is greater than the distance from the spiral part toward the end face of the rotating body to the rotating body.
[0038] In a further technical solution, the support frame is cross-shaped with a central ring in the middle and a connecting hole on the central ring; a connecting groove is provided on the support frame and extends to the end facing the tensioning wheel.
[0039] In a further technical solution, the tension controller includes a position frame one and a position frame two, both of which are equipped with guide wheels, which are in movable contact with the graphene conductive fiber.
[0040] A constraint clamp is installed on the position frame, and a position post is movably connected inside the constraint clamp. A rotating clamp is hinged to the end of the position post, and a swing rod is clamped inside the rotating clamp. A moving wheel is connected to the end of the swing rod away from the rotating clamp. The moving wheel movably abuts against the graphene conductive fiber.
[0041] In a further technical solution, the take-up device includes a fixed frame, on which a steering wheel is provided and a winding roller is installed on the lower side; a rotary motor is installed at the end of the winding roller, and the rotary motor drives the winding roller to rotate; a recovery cylinder is detachably installed on the winding roller, and graphene conductive fibers are wound around the recovery cylinder.
[0042] A lead screw is installed on the side of the winding roller. The end of the lead screw passes through the fixed frame and is coaxially mounted with a winding roller motor. The winding roller motor controls the forward and reverse rotation of the lead screw. A nut seat is installed on the lead screw, and a fixed sleeve is installed on the nut seat. A fixed wheel is installed inside the fixed sleeve, and the fixed wheel is in movable contact with the graphene conductive fiber.
[0043] Compared with existing technologies, it has the following advantages:
[0044] 1. This invention uses a conical spring to connect the extrusion plate and the rotating body. Both the extrusion plate and the rotating body extend into the conical spring to achieve a guiding and stable connection. Initially, the rotating body and the extrusion plate pass parallel to each other through the conical spring, maintaining good alignment. Secondly, the rotation of the knob is restricted to within the mounting opening by the mounting ring. The threaded connection pushes or retracts, causing the extrusion plate to move. A baffle then limits the movement, preventing the extrusion plate from disengaging from the threaded part.
[0045] 2. The raw material line of this invention is first connected to the central ring, then passes through a connecting groove on one side and abuts against the surface of the tensioning wheel, then passes through a connecting groove on the other side and returns to the central ring through the corresponding connecting hole; finally, it passes through the central hole through the row wheel. Three sets of connectors can connect three sets of raw material lines, using the same method to tension the raw material lines, thereby enhancing the mixed graphene effect of the tensioned and discharged raw material lines.
[0046] 3. This invention inserts graphene conductive fibers through a guide wheel on one side, and then the moving wheel turns upward to pass through the guide wheel on the opposite side. The tension of the graphene conductive fibers drives the moving wheel to change height, which can intuitively express the tension level and make it easy for the operator to observe whether it meets the standard.
[0047] 4. The present invention achieves tensioning and recycling of graphene conductive fibers by means of a triangularly distributed steering wheel, a fixed wheel inside a fixed sleeve, and a recycling cylinder; wherein, the nut seat on the lead screw rotates and reciprocates with the roller motor at the end of the lead screw, thereby pulling the graphene conductive fibers to move, and reciprocating along the axis on the surface of the recycling cylinder, thereby uniformly winding them on the surface of the recycling cylinder. Attached Figure Description
[0048] Figure 1 This is a schematic diagram of the graphene conductive fiber production equipment of the present invention;
[0049] Figure 2 This is a schematic diagram of the structure of the conductor tension controller of the present invention. Figure 1 ;
[0050] Figure 3 This is a schematic diagram of the structure of the conductor tension controller of the present invention. Figure 2 ;
[0051] Figure 4 This is a schematic diagram of the internal structure of the lower housing of the present invention;
[0052] Figure 5 This is a side view of the lower housing of the present invention;
[0053] Figure 6 for Figure 5 AA section view;
[0054] Figure 7This is a schematic diagram of the upper housing of the present invention;
[0055] Figure 8 This is a schematic diagram of the structure of the guide extrusion box for removing the constraint plate according to the present invention;
[0056] Figure 9 for Figure 8 Enlarged view of part B;
[0057] Figure 10 This is a top view of the guide extrusion box of the present invention with the constraint plate removed;
[0058] Figure 11 for Figure 10 CC cross-section;
[0059] Figure 12 for Figure 11 DD cross-section;
[0060] Figure 13 for Figure 12 Enlarged view of part E;
[0061] Figure 14 This is a schematic diagram of the movement of the raw material line within the cross-sectional view DD of the guide extrusion box of the present invention;
[0062] Figure 15 This is a cross-sectional view of the graphene impregnation chamber of the present invention;
[0063] Figure 16 This is a schematic diagram of the drying oven structure of the present invention;
[0064] Figure 17 This is a schematic diagram of the tension control device II of the present invention;
[0065] Figure 18 This is a schematic diagram of the structure of the take-up device of the present invention;
[0066] Figure 19 for Figure 18 Enlarged view of part F;
[0067] Figure 20 This is a front view of the take-up device of the present invention;
[0068] Figure 21 for Figure 20 GG cross-sectional view.
[0069] In the picture:
[0070] 1. Lower housing; 11. Base plate; 12. Mounting port one; 13. Constraint opening slot; 14. Mounting port two; 15. Baffle;
[0071] 2. Adjuster; 21. Threaded part; 22. Knob part; 23. Mounting ring part; 24. Extrusion plate; 241. Mounting groove ring one; 242. Guide plate;
[0072] 3. Upper shell; 31. Graphene slurry; 32. Strip groove; 33. Side plate; 34. Guide groove; 35. Mounting plate two; 36. Vertical column; 37. Extrusion threaded shaft; 38. Position knob;
[0073] 4. Guide extrusion box; 41. Drying tunnel; 42. Online temperature control cabinet; 43. Constraint plate; 44. Center hole; 45. Support frame; 431. Collar part; 46. Mounting plate one; 451. Center ring; 452. Connecting groove; 47. Tensioning wheel; 48. Roller arrangement;
[0074] 51. Position Frame 1; 52. Position Frame 2; 53. Guide Wheel; 54. Constraint Clamp; 55. Position Post; 56. Rotary Clamp; 57. Swing Rod; 58. Moving Wheel;
[0075] 71. Fixed frame; 72. Steering wheel; 73. Winding roller; 74. Rotary motor; 75. Recycling drum; 76. Lead screw; 77. Nut seat; 78. Fixed sleeve; 79. Fixed wheel;
[0076] 8. Rotating body; 81. Rotating shaft; 82. Gripper rod; 83. Mounting groove ring II; 84. Fixing inclined plate;
[0077] 9. Conical spring;
[0078] 10. Wire feeder; 20. Tension controller one; 30. Graphene impregnation box; 40. Drying oven; 50. Tension controller two; 60. Resistance detector; 70. Wire take-up device; 100. Raw material wire; 200. Graphene conductive fiber. Detailed Implementation
[0079] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0080] Example 1
[0081] Please see Figure 1-4 As shown in Figures 8-14, this invention provides a technical solution:
[0082] like Figure 1 As shown, a graphene conductive fiber production device is horizontally displayed, comprising:
[0083] Wire feeder 10, with multiple turns of raw material wire 100 wound around its surface;
[0084] Tension controller 120 guides and constrains the direction and tension of the raw material line 100;
[0085] Graphene immersion chamber 30;
[0086] Drying oven 40;
[0087] Tension controller 250;
[0088] Resistance detector 60 is used to detect the resistance of graphene conductive fiber 200;
[0089] The take-up device 70 winds and recycles the graphene conductive fiber 200. A smart monitoring control screen can also be added to monitor in real time the speed at which the raw material line enters the graphene impregnation tank, the remaining graphene slurry, tension detection, real-time resistance data, and take-up completion status. This is achieved by installing corresponding sensors or cameras at various points for detection. For example, resistance data is transmitted digitally via signal lines and then encoded before being decoded to obtain the data information. Take-up completion can be observed using a camera. The actual layout is not limited to a single horizontal orientation; it can also include bends, requiring the use of bend rollers to adjust the direction of the raw material line 100 or the graphene conductive fiber 200.
[0090] like Figure 2 The diagram shown is a structural diagram of a tension controller 1. The tension controller 1 20 includes a lower housing 1, a base plate 11 installed at the bottom, and an installation cavity opened at the top, with an adjuster 2 installed laterally.
[0091] The upper shell 3 has multiple sets of vertical columns 36 fixedly installed on the top, and a strip groove 32 is provided between adjacent vertical columns 36; a guide extrusion box 4 is detachably installed at the end, a tensioning wheel 47 and a row wheel 48 are installed inside the guide extrusion box 4, and a constraint plate 43 is installed on the top. The constraint plate 43 constrains the raw material line 100 through the tensioning wheel 47 and the row wheel 48 and through the guide extrusion box 4.
[0092] like Figure 4 As shown, the rotating body 8 has a rotating shaft 81 mounted at its bottom, which constrains its rotation within the mounting cavity. A gripper rod 82 is mounted at the top of the rotating body 8, and the top of the gripper rod 82 passes through and moves within a strip groove 32. The gripper rod and the vertical column form a shark gripper shape, creating a rotational-constrained material line effect. Figure 3 Mainly presented in Figure 2 The position gripper bar rotates to form a longitudinal limit, which constrains but does not block the passage of the raw material line.
[0093] A conical spring 9 is installed between the regulator 2 and the rotating body 8. The conical spring connects the regulator and the rotating body respectively, and serves to connect and adjust the pressure of the rotating body 5.
[0094] like Figure 4 As shown, the lower housing 1 has a side mounting opening 12, the adjuster 2 includes an adjusting rod, the adjusting rod is constrained to rotate within the mounting opening 12, and is provided with a threaded part 21; an extrusion plate 24 is mounted on the adjusting rod, the extrusion plate 24 has a threaded hole and is threadedly connected to the threaded part 21.
[0095] like Figure 8 As shown, when the constraint plate is opened, a guide cavity is provided inside the guide extrusion box 4. The two ends of the guide cavity extend to the two ends of the guide extrusion box 4 and are provided with a central hole 44. A support frame 45 is installed in the guide cavity, and a tensioning wheel 47 is installed at the end of the support frame 45.
[0096] A set of rollers 48 is installed on the side of the support frame 45 facing the vertical column 36; in this embodiment, three sets of rollers are arranged along the axial direction of the central hole. A bearing plate is installed outside the rollers, and a drive shaft is provided on the top of the bearing plate. The rollers rotate on the bearing plate through the drive shaft; mounting holes are opened on the bearing plate to position them in the guide cavity.
[0097] like Figure 2 As shown, a compression threaded shaft 37 is installed on the outer side of the guide compression box 4, and a collar portion 431 is installed on one side of the constraint plate 43. The collar portion 431 is sleeved on the compression threaded shaft 37. A position knob 38 is installed on the compression threaded shaft 37 and is threadedly connected to the compression threaded shaft 37 to limit the position of the constraint plate 43 downward. Furthermore, in conjunction with... Figure 8 As you can see, there are vertical guide holes inside to accommodate the insertion and installation of the constraint plate.
[0098] like Figure 8 As shown, the guide extrusion box 4 is laterally mounted with an installation plate 46, and the upper housing 3 is mounted with an installation plate 35 at the end away from the guide extrusion box 4. Both the installation plate 46 and the installation plate 35 are detachably connected to the upper housing 3. Positioning holes are provided at both ends of the bottom plate 11.
[0099] like Figure 7-9 As shown, the support frame 45 is cross-shaped, with a central ring 451 in the middle and a connecting hole on the central ring 451; the support frame 45 has a connecting groove 452 that extends to the end facing the tension wheel 41. Figure 7 and 9 The image shows three sets of directional connectors, with tensioning wheels installed at the ends of the connectors, forming an adjacent angle of 90°. (Example) Figure 13 As shown, connecting grooves are formed on both sides of the connector, and these connecting grooves extend into the central ring through connecting holes. Figure 14The winding distribution involves first connecting to the central ring, then passing through a connecting groove on one side to abut against the surface of the tensioning wheel, then passing through a connecting groove on the other side and returning to the central ring through the corresponding connecting hole; finally, it passes through the central hole via the row wheel. Three sets of connectors can connect three sets of raw material lines, using the same method to tension the raw material lines and achieve a hybrid graphene effect that enhances the output raw material lines.
[0100] Example 2
[0101] like Figure 1-7 As shown, this is another embodiment of the present invention, such as... Figure 6 As shown, the extrusion plate 24 has a mounting groove ring 241 on the side facing the rotating body 8, and the rotating body 8 has a mounting groove ring 83 on the side facing the extrusion plate 24; the outer diameter of the mounting groove ring 241 is larger than the outer diameter of the mounting groove ring 83, which is adapted to the different sizes of the ends of the conical spring 9, ensuring connection alignment and stability, and avoiding collision between the clamping rod and the vertical column after installation, which would cause the extrusion fixing inclined plate to be blocked;
[0102] Constraint opening slots 13 are provided at both ends of the mounting cavity to fit the mounting shaft 81; a mounting port 14 is installed on the side of the lower housing 1 that is opposite to the mounting port 12; a fixing inclined plate 84 is fixedly installed on the side of the rotating body 8 that is opposite to the conical spring 9, and the fixing inclined plate 84 passes through the mounting port 14.
[0103] like Figure 6 As shown, the top of the rotating body 8 is inclined and tilts upwards towards the fixed inclined plate 84 to ensure the initial connection effect; the gripper rod 82 is provided in multiple sets and the number is consistent with the strip groove 32.
[0104] like Figure 6 As shown, the adjusting rod includes a knob part 22 and a mounting ring part 23, with the mounting ring part 23 constrained within the mounting opening 12; the knob part 22, the mounting ring part 23, and the threaded part 21 are integrally formed, with the knob part 22 extending out of the lower housing 1; a guide plate 242 is provided on the extrusion plate 24, and a side plate 33 is provided on the upper housing 3, with a guide groove 34 provided on the side plate 33, and the guide plate 242 is installed and slides within the guide groove 34; the end of the adjusting rod away from the knob part 22 is inserted into the conical spring 9.
[0105] like Figure 4 The inner wall of the mounting cavity is equipped with two sets of baffles 15. The two sets of baffles 15 are used to restrict the movement of the extrusion plate 24 toward the rotating body 8. The distance between the two sets of baffles is less than the length of the extrusion plate. The distance between the baffles 15 and the rotating body 8 is greater than the distance from the end face of the spiral part toward the rotating body 8 to the rotating body 8.
[0106] In this embodiment, a conical spring is used to connect the extrusion plate and the rotating body. Both the extrusion plate and the rotating body extend into the conical spring to achieve a guiding and stable connection. Initially, the rotating body and the extrusion plate pass parallel to each other through the conical spring, maintaining good alignment. Furthermore, the rotation of the knob is restricted to within the mounting opening by the mounting ring. The threaded connection pushes or retracts, causing the extrusion plate to move, and a baffle further limits its movement, preventing the extrusion plate from disengaging from the threaded part.
[0107] In use, the raw material wire is first threaded through the central hole on one side, then tensioned by the corresponding connector, and then extended through the guide extrusion box via the rollers; subsequently, it passes between the vertical column and the gripper bar, and then through the tension controller through the second mounting plate. It is then dried in the drying oven; the tension controller then uses a winding gauge to measure tension changes, a resistance detector to check conductivity, and finally a take-up device to recover the graphene conductive fiber.
[0108] Example 3
[0109] like Figure 15-21 As shown, this is another embodiment of the present invention, based on embodiment 2.
[0110] like Figure 15 As shown, the graphene impregnation tank 30 has an internal accommodating cavity filled with graphene slurry 31 for the raw material line 100 to pass through.
[0111] like Figure 16 As shown, the drying chamber 40 has an internal drying chamber 41 and an external online temperature control cabinet 42. A temperature control sensor is embedded in the surface and extends into the drying chamber 41 to monitor the temperature and transmit it to the online temperature control cabinet. The online temperature control cabinet can display the temperature at the corresponding position through a display panel on its surface. The raw material line 100 used for impregnating graphene is dried into graphene conductive fiber 200.
[0112] like Figure 17As shown, the tension controller 50 includes a position frame 51 and a position frame 52. Guide wheels 53 are mounted on both position frames 51 and 52, and the guide wheels 53 movably abut against the graphene conductive fiber 200. A constraint clamp 54 is mounted on position frame 51, and a position post 55 is movably connected inside the constraint clamp 54. A rotating clamp 56 is hinged to the end of the position post 55, and a swing rod 57 is clamped inside the rotating clamp 56. A moving wheel 58 is connected to the end of the swing rod 57 away from the rotating clamp 56. If the load is insufficient, a weight can be added to the moving wheel to increase its mass. The moving wheel 58 movably abuts against the graphene conductive fiber 200. The graphene conductive fiber enters from the right side and then passes upwards through the moving wheel, passing through the guide wheel on the opposite side. When the graphene conductive fiber is loose, the downward rotation of the swing rod causes the moving wheel to descend; when the graphene conductive fiber is tight, the upward rotation of the swing rod causes the moving wheel to rise. Initially, the constraint clamp is manually opened and a position post is installed.
[0113] like Figure 18-21 As shown, the take-up device 70 includes a fixed frame 71, on which a steering wheel 72 is mounted, and a winding roller 73 is mounted on its lower side. A rotary motor 74 is mounted at the end of the winding roller 73, driving the winding roller 73 to rotate. A recovery cylinder 75 is detachably mounted on the winding roller 73, and graphene conductive fiber 200 is wound around the recovery cylinder 75. A lead screw 76 is mounted laterally on the winding roller 73, and the end of the lead screw 76 passes through the fixed frame 71 and is coaxially mounted with a winding roller motor, which controls the forward and reverse rotation of the lead screw 76. A nut seat 77 is mounted on the lead screw 76, and a fixed sleeve 78 is mounted on the nut seat 77. A fixed wheel 79 is installed inside the fixed sleeve 78, and the fixed wheel 79 movably abuts against the graphene conductive fiber 200. In this embodiment, the steering wheel, the fixed wheel inside the fixed sleeve, and the recovery cylinder are arranged in a triangular pattern, as shown in the figure. Figure 20 As shown, the graphene conductive fiber is tensioned and recycled; the nut seat on the screw rotates and reciprocates with the roller motor at the end of the screw, thereby pulling the graphene conductive fiber to move and reciprocate along the axis on the surface of the recycling cylinder, thus uniformly winding it on the surface of the recycling cylinder.
[0114] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.
Claims
1. A graphene conductive fiber production equipment, characterized in that, include: The wire feeder (10) has multiple turns of raw material wire (100) wound around its surface. Tension controller 1 (20) guides and constrains the direction and tension of the raw material line (100); The graphene impregnation box (30) has an internal accommodating cavity filled with graphene slurry (31) for the raw material line (100) to pass through the accommodating cavity; The drying oven (40) has an internal drying tunnel (41) and an external online temperature control cabinet (42); the raw material line (100) used for impregnating graphene is dried into graphene conductive fibers (200). Tension controller 2 (50); A resistance detector (60) is used to detect the resistance of the graphene conductive fiber (200); A take-up device (70) is used to wind and recycle graphene conductive fibers (200).
2. The graphene conductive fiber production equipment according to claim 1, characterized in that, The tension controller (20) includes a lower housing (1) with a base plate (11) installed at the bottom; an installation cavity is opened at the top, and an adjuster (2) is installed on the side. The upper shell (3) has multiple sets of vertical columns (36) fixedly installed on the top, and a strip groove (32) is provided between adjacent vertical columns (36); a guide extrusion box (4) is detachably installed at the end, and a tensioning wheel (47) and a row wheel (48) are installed inside the guide extrusion box (4); a constraint plate (43) is installed on the top, and the constraint plate (43) constrains the raw material line (100) through the tensioning wheel (47) and the row wheel (48) and through the guide extrusion box (4); The rotating body (8) has a rotating shaft (81) installed at the bottom, which is constrained to rotate within the mounting cavity; the rotating body (8) has a gripper rod (82) installed at the top, which passes through the strip groove (32) and moves within the strip groove (32); A conical spring (9) is installed between the regulator (2) and the rotating body (8) to adjust the pressure of the rotating body (8).
3. The graphene conductive fiber production equipment according to claim 2, characterized in that, The lower housing (1) has a side mounting port (12). The regulator (2) includes an adjusting rod that is constrained to rotate within the mounting port (12) and has a threaded part (21). An extrusion plate (24) is mounted on the adjusting rod. The extrusion plate (24) has a threaded hole and is threadedly connected to the threaded part (21). The extrusion plate (24) has a mounting groove ring one (241) on the side facing the rotating body (8), and the rotating body (8) has a mounting groove ring two (83) on the side facing the extrusion plate (24); the outer diameter of the mounting groove ring one (241) is larger than the outer diameter of the mounting groove ring two (83). Constraint opening slots (13) are provided at both ends of the mounting cavity to fit the mounting shaft (81); mounting port two (14) is installed on the side of the lower housing (1) facing away from mounting port one (12); a fixing inclined plate (84) is fixedly installed on the side of the rotating body (8) facing away from the conical spring (9), and the fixing inclined plate (84) passes through mounting port two (14). The top of the rotating body (8) is inclined and tilts upward toward the fixed inclined plate (84); the gripper bar (82) is provided in multiple sets and the number is consistent with the number of the strip groove (32).
4. The graphene conductive fiber production equipment according to claim 2, characterized in that, The adjusting lever includes a knob part (22) and a mounting ring part (23), the mounting ring part (23) being constrained within the mounting opening (12); the knob part (22), the mounting ring part (23) and the threaded part (21) are integrally formed, and the knob part (22) extends out of the lower housing (1); a guide plate (242) is provided on the extrusion plate (24), a side plate (33) is provided on the upper housing (3), a guide groove (34) is provided on the side plate (33), and the guide plate (242) slides within the guide groove (34); The end of the adjusting lever away from the knob (22) is inserted into the conical spring (9).
5. The graphene conductive fiber production equipment according to claim 3, characterized in that, The guide extrusion box (4) has a guide cavity inside, and the two ends of the guide cavity extend to the two ends of the guide extrusion box (4) and are provided with a central hole (44); a support frame (45) is installed in the guide cavity, and a tensioning wheel (47) is installed at the end of the support frame (45). A row of wheels (48) is installed on the side of the support frame (45) facing the vertical column (36). An extrusion threaded shaft (37) is installed on the outside of the guide extrusion box (4), and a collar (431) is installed on one side of the constraint plate (43). The collar (431) is sleeved on the extrusion threaded shaft (37). A position knob (38) is installed on the extrusion threaded shaft (37). The position knob (38) is threaded on the extrusion threaded shaft (37) to limit the position of the constraint plate (43) downward.
6. The graphene conductive fiber production equipment according to claim 4, characterized in that, The guide extrusion box (4) is laterally mounted with a mounting plate 1 (46), and a mounting plate 2 (35) is mounted at the end of the upper housing (3) away from the guide extrusion box (4). Both the mounting plate 1 (46) and the mounting plate 2 (35) are detachably connected to the upper housing (3). Positioning holes are provided at both ends of the base plate (11).
7. The graphene conductive fiber production equipment according to claim 6, characterized in that, The inner wall of the mounting cavity is equipped with two sets of baffles (15). The two sets of baffles (15) are used to restrict the movement of the extrusion plate (24) toward the rotating body (8). The distance between the baffle (15) and the rotating body (8) is greater than the distance from the end face of the spiral part toward the rotating body (8) to the rotating body (8).
8. The graphene conductive fiber production equipment according to claim 4, characterized in that, The support frame (45) is cross-shaped, with a central ring (451) in the middle and a connecting hole on the central ring (451); the support frame (45) has a connecting groove (452) that extends to the end facing the tension wheel (47).
9. The graphene conductive fiber production equipment according to claim 4, characterized in that, The tension controller 2 (50) includes position frame 1 (51) and position frame 2 (52). Both position frame 1 (51) and position frame 2 (52) are equipped with guide wheels (53), and the guide wheels (53) are in movable contact with the graphene conductive fiber (200). A constraint clamp (54) is installed on the position frame (51). A position post (55) is movably connected inside the constraint clamp (54). A rotating clamp (56) is hinged to the end of the position post (55). A swing rod (57) is clamped inside the rotating clamp (56). A moving wheel (58) is connected to the end of the swing rod (57) away from the rotating clamp (56). The moving wheel (58) movably abuts against the graphene conductive fiber (200).
10. The graphene conductive fiber production equipment according to claim 4, characterized in that, The take-up device (70) includes a fixed frame (71), a steering wheel (72) is provided on the fixed frame (71), and a winding roller (73) is installed on the lower side; a rotary motor (74) is installed at the end of the winding roller (73), and the rotary motor (74) drives the winding roller (73) to rotate; a recovery cylinder (75) is detachably installed on the winding roller (73), and the recovery cylinder (75) is wound with graphene conductive fiber (200). A lead screw (76) is installed on the side of the winding roller (73). The end of the lead screw (76) passes through the fixed frame (71) and is coaxially mounted with the winding roller motor. The winding roller motor controls the forward and reverse rotation of the lead screw (76). A nut seat (77) is installed on the lead screw (76), and a fixed sleeve (78) is installed on the nut seat (77). A fixed wheel (79) is installed inside the fixed sleeve (78). The fixed wheel (79) is in movable contact with the graphene conductive fiber (200).