Ceramic tube automatic airtightness detection welding integrated machine

The integrated automatic airtightness testing and welding machine for ceramic tubes solves the problems of low efficiency and inconsistent quality in ceramic tube production, realizes fully automated production, and improves production efficiency and product quality.

CN122380069APending Publication Date: 2026-07-14惠州市未来智能自动化设备有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
惠州市未来智能自动化设备有限公司
Filing Date
2026-06-15
Publication Date
2026-07-14

AI Technical Summary

Technical Problem

In existing technologies, the airtightness testing of ceramic tubes is separated from the wire welding process, resulting in low production efficiency, high labor costs, and difficulty in ensuring product quality consistency.

Method used

An automatic airtightness testing and welding machine for ceramic tubes was designed, which integrates multiple processes such as material handling, airtightness testing, appearance inspection, pre-soldering and wire welding. It realizes assembly line operation through structures such as turntables and turntables, and uses automated mechanisms to replace manual operation.

Benefits of technology

The entire process has been automated, which has significantly improved production efficiency, ensured the consistency of welding quality and yield rate, reduced manual intervention, and increased the degree of automation.

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Abstract

The application discloses a kind of automatic ceramic tube airtight detection welding integrated machine, including rack and be located on it take material mechanism, transfer material mechanism, airtight test unit, transfer material classification unit, appearance detection unit, material moving mechanism, pipe body supply unit, wire supply unit, wire welding unit and controller, take material mechanism and send ceramic tube to airtight test unit detection by transfer material mechanism;Transfer material classification unit is rejected according to detection result unqualified product;Material moving mechanism is sent to pre-soldering tin area by pipe body supply unit after the ceramic tube of detection qualified, and is removed to wire welding unit by multi-axis mechanical arm after pre-soldering tin;Wire supply unit realizes the automatic fixed-length cutting of wire, peeling and wire core pre-tin by linear guide rail, first wire clamp, wire cutting module and micro-motion module;Wire welding unit takes wire from wire supply unit and completes welding with multi-axis mechanical arm cooperation.The application integrates airtight detection, appearance detection and automatic wire welding, realizes fully automated production.
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