Performance regulation method of wind power jacket anticorrosive coating suitable for marine salt spray environment, composite coating, microcapsule and method

By introducing core-shell structured microcapsules into the coating of offshore wind turbine jackets, the problem of easy degradation of traditional microcapsules in high salt spray environments has been solved, enabling the coating to self-repair and improve its anti-corrosion performance, thus extending the service life of wind power facilities.

CN122399698APending Publication Date: 2026-07-17XIAN THERMAL POWER RES INST CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
XIAN THERMAL POWER RES INST CO LTD
Filing Date
2026-04-13
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to detect and effectively repair microcracks in offshore wind turbine jackets in a timely manner. Traditional microcapsules are prone to premature degradation or leakage in high salt spray environments, resulting in decreased corrosion resistance and insufficient mechanical and corrosion resistance of the repaired area.

Method used

The microcapsules employ a core-shell structure, with the wall material composed of polyurethane formed by the reaction of HDI trimer and polyethylene glycol PEG2000. The core material contains polyurethane acrylate RJ423, 1,6-hexanediol diacrylate HDDA, and photoinitiator 1173. They are prepared through interfacial polymerization. The microcapsule particle size is 15μm to 60μm, the wall thickness is 1μm to 5μm, the initial decomposition temperature is higher than 130℃, and the final decomposition temperature is higher than 500℃. When added to an aqueous polyurethane matrix, they form a composite coating to achieve self-healing.

Benefits of technology

Under ultraviolet light, the microcapsules rupture and release the repair agent, enabling the coating to repair itself efficiently, restoring the physical barrier function and corrosion resistance of the damaged area, enhancing the mechanical integrity of the coating, and extending the service life of wind power facilities.

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Abstract

本公开提供一种适应海上盐雾环境的风电导管架防腐涂层性能调控方法、复合涂层、微胶囊及方法,通过创新的界面聚合工艺与精密的配方设计,成功构建了结构规整、性能稳定的微胶囊功能单元,并将其作为修复载体引入水性聚合物基体中形成智能涂层。当涂层因外界应力产生微损伤时,该体系能够触发微胶囊破裂释放修复组分,并在紫外光辐照下迅速完成固化反应,从而实现涂层的高效自主修复。这一过程不仅显著恢复了损伤区域的物理屏障功能和耐腐蚀性能,更同步重建了其力学完整性,最终使涂层在严苛腐蚀环境下仍能维持长期可靠的防护能力,有效延长了基体结构的使用寿命。
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