Stress-constant continuous fiber composite structure prestress application device and method

By combining a temperature-controlled heating lifting platform, a clamp positioning assembly, and a load application assembly, the problem of prestressing devices in existing technologies being unable to maintain constant stress and adaptability is solved. This enables efficient and precise application of prestress in composite materials, improving the molding quality of composite materials and the versatility of the machine.

CN122401943APending Publication Date: 2026-07-17FUJIAN UNIV OF TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
FUJIAN UNIV OF TECH
Filing Date
2026-05-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing prestressing devices mostly apply stress based on constant strain, which leads to stress relaxation in composite materials and makes it impossible to maintain constant stress. The fixture fixing layout is difficult to adapt to structures with different fiber layup types. The separation of heating and prestressing application results in low molding efficiency and poor accuracy. The high friction of the transmission mechanism affects the accuracy of prestressing, resulting in uneven prestressing of composite curved parts, inability to estimate internal stress after curing, low dimensional accuracy, and large dispersion of mechanical properties.

Method used

The device employs a combination of a temperature-controlled heating lifting platform, a clamp positioning assembly, a fiber stretching assembly, and a load application assembly. It applies loads by combining a heavy object with a weighing instrument to achieve constant stress application. The clamp positioning assembly uses a slide rail combined with a slider to adapt to different arc-shaped structures. The load application assembly and the fiber stretching assembly are detachably connected to adapt to different composite material structures. A displacement sensor monitors stress changes in real time.

Benefits of technology

It achieves constant application of prestress in composite materials, improves the applicability and accuracy of the device, adapts to different fiber layup types, enhances molding efficiency and precision, reduces stress distribution unevenness, and ensures high-quality production of composite materials.

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Abstract

本发明公开了基于恒定应力的连续纤维复合材料结构预应力施加装置及方法,本方案装置的控温升降加热台含加热板组件与升降组件;夹具定位组件采用圆环滑轨与滑块;纤维拉伸组件设有U形夹具结构;载荷施加模块采用可替换的模具结构,通过连接杠杆、承载平台与称重仪器,实现恒定应力加载;本方案通过称重与位移数据闭环控制,可在加热固化过程中保持恒定预应力,适配不同铺层类型的复合材料结构成型,具有施加应力稳定、铺层角度可调、控温精准、通用性强、成型质量高等优点,有效解决传统预应力施加装置布局固定、实用性低、预应力水平施加精度低、同时改善了复合材料固化过程纤维的应力松弛导致成型结构面内应力水平无法有效获取的问题。
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