A leaf filter filter cloth based on PA material and a preparation method thereof

By using a multi-layered structure and modification treatment of PA material filter cloth, the problems of poor alkali resistance, easy aging, easy adhesion, and rapid flux decay of traditional filter cloth in alumina production are solved, thereby improving the stability and durability of the filter cloth and reducing production costs.

CN122402017APending Publication Date: 2026-07-17

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Filing Date
2026-06-10
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional leaf filter cloths have poor resistance to alkali hydrolysis in the alumina production process. The fibers are prone to aging and breakage. The surface of the filter cloth is rough and easy to adhere. The filtration flux decays quickly, the pressure stability is poor, it is easy to bulge and deform, the fatigue resistance is weak, and it needs to be replaced frequently, resulting in high production costs.

Method used

The filter cloth made of PA material includes an anti-sticking filter surface layer, a fine interception middle layer, a high-strength base fabric layer, an elastic support interlayer, and a bonded wear-resistant bottom layer. It is shaped by a bidirectional double-line equidistant quilting structure, combined with hydrophobic anti-sticking and alkali-resistant sealing modification treatment, to form a gradient filtration and support system.

Benefits of technology

It achieves easy peeling of red mud filter cake, non-clogging of mesh, non-deformation under high pressure, stable filtrate compliance, and resistance to bending and cracking, thereby reducing production costs and replacement frequency.

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Abstract

本发明公开了一种基于PA 材质的叶滤机滤布及其制备方法,属于过滤材料技术领域,滤布由外至内依次包括防粘过滤表层、精细截留中层、高强度PA 基布层、弹性支撑夹层、贴合耐磨底层,滤布整体采用纵横双向双线等距绗缝定型结构,滤布两端均设置有双层包边双线,本滤布采用五层复合梯度结构,过滤时,铝酸钠粗液先经防粘表层快速渗透并剥离赤泥滤饼;再由精细截留中层精准拦截微小固体颗粒,控制滤液的浮游物;高强度 PA 基布层提供力学支撑,弹性夹层辅助缓冲分散压力,底层贴合滤叶骨架密封防漏,整体通过绗缝定型稳固结构,实现防粘剥离、精准过滤、高强承压、耐磨密封协同作用,稳定产出高纯度的铝酸钠精液。
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