A barium titanate ceramic capacitor dielectric and a microwave sintering method and capacitor thereof

The microwave sintering method solved the problems of long sintering time and austenitic ripening in the preparation of barium titanate ceramic capacitor dielectric, achieving efficient preparation and excellent grain uniformity, and improving the product's resistance to electric field shock.

CN122403971APending Publication Date: 2026-07-17KUNSHAN QINGYUAN ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
KUNSHAN QINGYUAN ELECTRONIC TECHNOLOGY CO LTD
Filing Date
2026-05-26
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies for preparing barium titanate ceramic capacitor dielectrics suffer from long sintering times, low efficiency, and a tendency to exhibit austenitization, leading to abnormal grain growth and affecting product uniformity and reliability.

Method used

The microwave sintering method is adopted. The first microwave sintering is used to remove the binder, and the second microwave sintering is used to densify the material. The volumetric heating characteristics of microwaves enable the green body to heat up rapidly and uniformly inside and outside, shorten the sintering cycle, limit the residence time of grains at high temperature, and suppress the austenitic ripening phenomenon.

Benefits of technology

It significantly improves the preparation efficiency, reduces energy consumption, and the prepared barium titanate ceramic capacitor dielectric has a narrow grain size distribution, good uniformity, and strong resistance to electric field shock.

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Abstract

本发明提供了一种钛酸钡陶瓷电容器介质及其微波烧结方法、电容器,所述微波烧结方法包括:(1)将钛酸钡粉体与粘结剂进行第一混合后成型,得到坯体;或将钛源、钡源与粘结剂进行第二混合后成型,得到坯体;(2)对步骤(1)所得坯体进行第一微波烧结,得到中间体;(3)对步骤(2)所得中间体进行第二微波烧结,得到钛酸钡陶瓷电容器介质。本发明提供的微波烧结方法,大幅缩短了整体烧结时间,不仅显著地提高了效率并降低了能耗,同时还极大地缩短了晶粒在高温下的停留时间,从根本上抑制了由界面能驱动的奥氏熟化现象,最终制得的钛酸钡陶瓷电容器介质的晶粒尺寸分布窄,均一性较优,因此而表现出较强的耐电场冲击性能。
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