A polycrystalline diamond compact containing a material with a negative thermal expansion coefficient, a method of making the same, and a drill bit

By adding a material with a negative coefficient of thermal expansion to polycrystalline diamond composite sheets, the problems of high thermal stress and environmental pollution in traditional composite sheets are solved, and the high-temperature stability and impact resistance are improved, while the wear resistance is also significantly enhanced.

CN122403986APending Publication Date: 2026-07-17CNPC GREATWALL DRILLING COMPANY +1
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Patent Information

Application Number
CN202510076047.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In traditional polycrystalline diamond composite sheets, the large difference in the coefficients of thermal expansion between cobalt and diamond leads to high thermal stress and easy failure. Furthermore, traditional cobalt removal methods suffer from environmental pollution and long processing times.

Method used

A polycrystalline diamond composite sheet containing a material with a negative coefficient of thermal expansion, such as zirconium tungstate, hafnium tungstate, or nepheline, is prepared by adding such material to the polycrystalline diamond composite layer of the polycrystalline diamond composite sheet through high temperature and high pressure synthesis.

Benefits of technology

It significantly improves the high-temperature stability and impact resistance of polycrystalline diamond composite sheets, reduces deformation, enhances wear resistance, and achieves heat resistance up to nearly 900℃, while maintaining a moderate cost.

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Abstract

本发明提供了一种含负热膨胀系数材料的聚晶金刚石复合片及其制备方法和钻头,其中,所述聚晶金刚石复合片包括硬质合金衬底和设置于所述硬质合金衬底上的聚晶金刚石复合层,所述聚晶金刚石复合层包含金刚石微粉和负热膨胀系数材料;以聚晶金刚石复合层的总重量为100%计,所述负热膨胀系数材料的含量为0.01‑3wt%。本发明提供的含负热膨胀系数材料的聚晶金刚石复合片的聚晶金刚石复合层中含有负热膨胀系数材料添加剂,使得该含负热膨胀系数材料的聚晶金刚石复合片具有优异的高热稳定性,并且该聚晶金刚石复合片在高温条件下的形变量显著降低以及相较于传统聚晶金刚石复合片,该聚晶金刚石复合片的耐磨性和抗冲击性能等也有显著提高。
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