Cooling system, cooling structure and cooling method of a high-pressure shaft furnace

By employing a cooling gas circulation loop, heat recovery, and annular cavity structure, the problems of gas crosstalk, heat waste, and carbon precipitation in the cooling system of the gas-based vertical furnace have been solved, achieving efficient and safe cooling, and improving reduction efficiency and equipment lifespan.

CN122405928APending Publication Date: 2026-07-17CHANGZHENG ENG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHANGZHENG ENG
Filing Date
2026-05-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing gas-based vertical shaft furnace cooling systems suffer from problems such as gas crosstalk, heat waste, carbon precipitation risk, and unreliable cooling structures under high pressure, which affect reduction efficiency and equipment safety.

Method used

It adopts a cooling gas circulation loop, a heat recovery unit, a cooling gas purification and circulation unit, and an annular cooling structure. The gas flow is controlled by a circulating fan, and a heat exchanger and a high-temperature cyclone dust collector are installed. An annular paving brick plate and a support plate are used to form a cooling gas collection annular cavity to control the composition ratio of the cooling gas and prevent carbon precipitation.

Benefits of technology

It improves reduction efficiency, saves energy and reduces consumption, prevents gas short circuits, avoids carbon precipitation, extends equipment life, and ensures system safety and uniform cooling.

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Abstract

本发明公开了一种高压竖炉的冷却系统、冷却结构及其冷却方法,属于冶金工业中的直接还原技术领域。本发明针对运行压力≥1MPaG的高压竖炉,集成了炉外循环冷却系统、防反串方法、防析碳方法及炉内冷却结构。冷却系统包括冷却气循环回路、含换热器的热量回收单元及净化循环单元,能有效回收冷却气显热并预热还原气。通过控制循环风机流量和补入纯氢气,使入炉冷却气H2 / CO比例大于1,从而防止气体反串和CO析碳。炉内采用由环形托砖板、内外层支撑板构成的周向连续环腔作为冷却气收集结构,集气均匀且不干扰物料顺行。本发明解决了高压竖炉中气体串扰、热量浪费、析碳严重及结构易损的难题,具有能效高、运行稳定、安全性好的优点。
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