High-precision linear interpolation control method, device and terminal equipment of motion control unit

By using endpoint diamond frame determination and adaptive control of the main and secondary axes, the problem of low accuracy in linear interpolation schemes was solved, achieving high-precision interpolation, improving the trajectory and machining accuracy of motion control, and optimizing the efficiency and stability of interpolation calculations.

CN122411287APending Publication Date: 2026-07-17CENT SOUTH UNIV
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Patent Information

Application Number
CN202610640583.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-05-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing linear interpolation scheme has the problem of low machining accuracy, especially in high-precision motion control scenarios, the maximum contour error is as high as 0.707 pulse equivalents, which cannot meet the precision machining requirements of high-end equipment.

Method used

Endpoint deviation compensation is achieved by using discrete reference points at the endpoint and diamond frame determination. Combined with adaptive determination of the main and secondary axes, precise control by deviation recursion formula, and collaborative logic of fixed-step feed of the main axis and adaptive adjustment of the secondary axis with deviation, the maximum contour error of linear interpolation is controlled within 0.5 pulse equivalents.

Benefits of technology

It improves interpolation accuracy by about 30%, significantly enhancing the trajectory accuracy and machining accuracy of motion control. Furthermore, through hardware parallel execution and pipeline optimization, it avoids software computation delays and scheduling interference, ensuring constant interpolation delay and low timing jitter, thereby improving interpolation computation efficiency and motion stability.

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Abstract

本申请涉及运动控制技术领域,并提供了一种运动控制单元的高精度直线插补控制方法、装置及终端设备,该方法包括:确定待插补直线的起点坐标和终点坐标;通过判定终点坐标与终点钻石框的关系得到终点判定结果;基于起点坐标和终点坐标,确定待插补直线的偏差递推公式;基于待插补直线的第i个插补点的坐标,调用偏差递推公式,计算得到第i个插补点对应的偏差;基于偏差的正负符号确定副轴的进给状态,并结合主轴沿进给方向固定步进的进给模式,生成进给判定结果;基于进给判定结果对第i个插补点的坐标进行更新,得到第i+1个插补点的坐标;基于终点判定结果对第i+1个插补点的坐标进行更新。这样提高了运动控制的轨迹精度与加工精度。
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