A method for optimizing hydrogen-rich carbon cycle oxygen blast furnace tuyere injection structure

By optimizing the tuyeres injection structure of the hydrogen-rich carbon-circulating oxygen blast furnace, the problems of ultra-high temperature burn-off and mechanical erosion caused by the combustion of strong reducing components with oxygen in the tuyeres have been solved, achieving long service life and efficient combustion of the tuyeres and ensuring stable operation of the blast furnace.

CN122413593APending Publication Date: 2026-07-17XINJIANG BAYI IRON & STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-03-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In hydrogen-rich carbon-circulating oxygen blast furnaces, the traditional tuyere structure suffers from ultra-high temperatures caused by the combustion of strong reducing components with oxygen, resulting in burn-out and melting of the tuyere wall. Furthermore, the displacement of the pulverized coal stream causes mechanical erosion, severely affecting the tuyere's lifespan and equipment stability.

Method used

By establishing a three-dimensional geometric model and using a multiphase flow chemical reaction coupled numerical model, turbulent flow, heat and mass transfer, pulverized coal combustion and coke gasification reaction are simulated. The tuyere injection structure is optimized, including oxygen pipe parameters, tuyere body structure and coal gun parameters. Combined with multi-index evaluation, the optimal design scheme that balances equipment safety and combustion efficiency is determined.

Benefits of technology

It significantly reduces the peak heat load on the tuyeres wall, reduces the risk of burn-off, improves fluid momentum matching, reduces the probability of pulverized coal flow deviation scouring the wall, improves pulverized coal burnout rate, extends tuyeres life, and ensures stable blast furnace operation.

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Abstract

本发明属于高炉冶炼工艺技术领域,具体公开了一种富氢碳循环氧气高炉风口喷吹结构的优化方法,包括以下步骤:S1:建立风口区域的三维几何模型,采用计算流体力学方法构建多相流化学反应耦合数值模型;S2:利用模型模拟湍流流动、传热传质、煤粉燃烧、气相燃烧、焦炭气化反应;S3:向三维几何模型内输入实际高炉操作参数作为边界条件,并设定关键评价指标;S4:根据边界条件和评价指标,优化风口喷吹结构;S5:基于优化后的风口喷吹结构,调整边界条件下的参数配比,依据评价指标筛选出兼顾设备安全与燃烧效率的参数范围;S6:将工艺参数匹配数据与风口喷吹结构优化数据结合,依据评价指标进行综合比对。
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