A method, device, equipment and medium for detecting defects of an insulator

By analyzing the edge contours of insulator images and the edge structure data of the skirts, a defect level numerical value is constructed, which solves the problem of unstable defect region boundaries in traditional detection methods and realizes the coherence and consistency of defect detection assessment.

CN122415501APending Publication Date: 2026-07-17PINGXIANG HUARUI ELECTRIC PORCELAIN APPLIANCE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
PINGXIANG HUARUI ELECTRIC PORCELAIN APPLIANCE CO LTD
Filing Date
2026-04-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional insulator defect detection methods are susceptible to fluctuations in acquisition height, deviations in observation angle, and component obstruction, which can lead to distortion of defect area boundaries, difficulty in consistently judging the degree of defects, insufficient consistency in inspection results, and easy discrepancies in judgments during the review process, thereby weakening the reliability of equipment condition assessment and the pertinence of early warning.

Method used

By extracting the number of visible pixels on the edge contour of the insulator image, calculating the gradient change sequence of the occlusion rate, analyzing the edge structure data of the umbrella skirt, and combining the pixel gradient direction vector and the direction perturbation path, a closed missing region is constructed, and the defect level value is calculated.

Benefits of technology

It enhances the consistency of defect localization, strengthens the stability of defect boundary extraction and the objectivity of grade classification, and improves the consistency of condition assessment.

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Abstract

本发明涉及缺陷检测技术领域,具体为一种绝缘子缺陷检测方法、装置、设备及介质,方法包括以下步骤,分析绝缘子图像边缘轮廓可见像素数量与理论轮廓参考像素数量之间的比例差值,构建遮挡率梯度变化序列,依据序列极值构建遮挡变化高度区间并筛选主采样图像,对相邻高度图像缺失区域进行坐标映射计算,构建伞裙边缘结构数据,结合像素梯度方向偏转分析、轮廓路径提取及标准轮廓路径比对形成闭合缺失区域,并依据缺失区域面积比例与方向扰动路径数据进行缺陷等级判定。本发明中,通过多高度图像联动分析恢复遮挡场景下的边缘结构连续性,增强异常边界识别、缺失区域提取与等级判定能力,提高绝缘子缺陷定位连贯性、识别准确性、一致性状态评估可靠性。
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