A new energy enameled flat wire defect on-line detection device
By bending the enameled flat wire into a triangle and heating it to soften it, combined with automated cleaning, the problem of difficult identification of cracks in the enameled flat wire was solved, improving detection accuracy and product quality.
CN122449065APending Publication Date: 2026-07-24GUANGDONG JINGXUN LIYA SPECIAL WIRE
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Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- GUANGDONG JINGXUN LIYA SPECIAL WIRE
- Filing Date
- 2026-05-06
- Publication Date
- 2026-07-24
AI Technical Summary
Technical Problem
In the existing technology, crack-like defects in enameled flat wires are difficult to identify effectively, leading to missed detection by testing equipment and affecting product quality and service life.
Method used
The enameled flat wire is bent into a triangular structure using guide rollers and movable rollers, and then softened by controlled heating elements. The local stress generated by bending exposes hidden cracks, and automated cleaning is achieved through wiping pads and transmission wheels to ensure detection accuracy.
Benefits of technology
It significantly improves defect identification, reduces missed detections, lowers safety hazards and production costs, and adapts to the needs of large-scale and high-speed production.
✦ Generated by Eureka AI based on patent content.
Smart Images
Figure CN122449065A_ABST
Abstract
The present application belongs to the technical field of defect detection, and specifically relates to a new energy enameled flat wire defect on-line detection device, which comprises a mounting portion, a lifting mechanism, a detection mechanism, a softening mechanism and a noise reduction mechanism. The mounting mechanism comprises a bearing plate, guide rollers and movable rollers, the guide rollers and the movable rollers are both rotationally installed on the outer wall of the bearing plate, the guide rollers are provided at least in two, and the movable rollers are located between the two guide rollers. The detection mechanism comprises an acquisition assembly and a mounting table, the mounting table is slidingly arranged on the outer wall of the bearing plate, and the shell of the acquisition assembly is fixedly connected with the outer wall of the mounting table. The lifting mechanism is used for controlling the synchronous lifting of the acquisition assembly and the movable rollers. The noise reduction mechanism comprises a mounting box and wiping pieces, the mounting box is detachably installed on the inner wall of the bearing plate, the wiping pieces are arranged in the interior of the mounting box, the wiping pieces are provided at least in two and are respectively located on the two sides of the enameled flat wire. Through the cooperation of the above structure, it is ensured that the defects can be accurately captured, and the missed detection situation is effectively reduced.
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