Preparation method of silicon optical chip
By using a single mask and a single electron beam exposure method to simultaneously define the patterns of the MRM array and the AWG chip on the wafer, the problem of high optical path splicing loss and low integration density of silicon photonics chips is solved, achieving higher integration density and smaller chip area.
Patent Information
- Application Number
- CN202610888927.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-06-18
- Publication Date
- 2026-07-24
- Estimated Expiration
- 2046-06-18
AI Technical Summary
Existing silicon photonics chips suffer from high optical path splicing loss and low integration density, mainly due to the coupling gap between the MRM array and the AWG chip. This requires additional mode conversion structures or transition waveguides, resulting in a large chip area and making it difficult to achieve miniaturization and high channel number expansion.
The entire pattern of the MRM array and AWG chip is defined on the wafer simultaneously using a single mask and single electron beam exposure method, eliminating discrete coupling links. Silicon waveguides, sidewall air trenches, and thermal vias are etched on the wafer, and a dual gradient structure, heating resistors, and wavelength calibration electrodes are fabricated. After depositing a passivation layer, laser cutting is performed to fabricate the silicon photonic chip.
It effectively eliminates coupling losses caused by multiple alignments and splicings between discrete components, improves the integration of silicon photonics chips, reduces optical path splicing losses, and achieves higher integration and smaller chip area.