Combustion engine with function of conveniently discharging slag and removing waste
By designing slag discharge, vibration and anti-blocking mechanisms in the biomass combustion machine, the problems of waste slag discharge and hopper blockage are solved, and the automatic discharge of waste slag and smooth discharge of materials in the hopper are achieved, reducing the difficulty of operation.
Patent Information
- Application Number
- CN202420851502.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The biomass combustion engine is not convenient to discharge waste slag after combustion, and the operator needs to take it out manually, and the hopper is easily blocked, affecting the discharge process.
A combustion machine with a slag discharge mechanism, a vibration mechanism and an anti-blocking mechanism is designed. The slag is scraped into the bent pipe through the spiral blades and scrapers driven by the motor. The vibration mechanism uses the slide rod and the vibration plate to prevent material accumulation and blockage, and prevent blockage. The mechanism prevents the hopper from being blocked by rotating the anti-blocking rod.
The automatic discharge of waste slag is achieved, labor intensity is reduced, the hopper is blocked, and the normal operation and combustion effect of the combustion machine are ensured.
Smart Images

Figure CN222143028U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of burners, in particular to a burner with the function of convenient slag discharge and waste cleaning. Background Art
[0002] A burner is a device that converts substances into heat energy through the chemical reaction of combustion. That is, air and fuel are mixed in appropriate proportions through a premixing device to ensure their full combustion. Burners have a variety of classification methods based on their different properties. According to the fuel method, they are divided into: oil burners, gas burners, dual-fuel burners, and biomass burners.
[0003] Through research and analysis, it is found that biomass burners still have the following shortcomings to a certain extent.
[0004] For example, it is not convenient to discharge the waste slag produced after combustion, and the operator needs to open the box door and use tools to take it out, and the biomass added to the hopper is easy to accumulate and clog. During the feeding process, the operator needs to use tools to stir the feeding, which cannot meet the needs of use. In order to solve the above technical problems, we have designed a burner with convenient slag discharge and waste cleaning function. Utility Model Content
[0005] The utility model aims to provide a burner with convenient slag discharge and waste cleaning function, which has the advantages of convenient slag discharge and waste cleaning and vibration-preventing material discharge, solves the problem that it is inconvenient to discharge the waste slag produced after combustion, and the operator needs to open the box door and use tools to take it out, and the biomass added to the hopper is prone to accumulation and blockage, which cannot meet the use requirements.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a burner with convenient slag discharge and waste cleaning function, comprising a combustion chamber and a hopper, a slag discharge mechanism is installed at the bottom of the combustion chamber, a vibration mechanism is installed on the surface of the hopper, an anti-blocking mechanism is installed on the inner wall of the hopper, and the vibration mechanism includes a vibration plate.
[0007] Preferably, the slag discharge mechanism includes an annular inclined block, a bent pipe is connected to the bottom of the combustion chamber, the left side of the inner wall of the bent pipe is fixedly connected to a shell via a support rod, the right end of the bent pipe is fixedly connected to motor 1, the rotating shaft of motor 1 passes through the bent pipe and is fixedly connected to rotating rod 1, the left end of rotating rod 1 is rotatably embedded in the right side of the shell via a bearing, the surface fixed sleeve of rotating rod 1 is provided with spiral blade 1, the top of the shell is rotatably embedded with rotating rod 2 via a bearing, and the surface fixed sleeve of rotating rod 2 is provided with spiral blade 2.
[0008] Preferably, the bottom of the annular bevel block is fixedly connected to the bottom of the inner cavity of the combustion chamber, the left end of the rotating rod one and the lower end of the rotating rod two are fixedly connected with bevel gears, the two bevel gears are meshed with each other, and the surface of the upper end of the rotating rod two is fixedly connected with a scraper.
[0009] Preferably, the vibration mechanism includes two sliding rods, and both slidingly penetrate the surface of the hopper; the vibration plates are three, and both ends are fixedly sleeved on the surfaces of the two sliding rods; the top of the vibration plate is fixedly connected with a lever, and both ends of the two sliding rods are fixedly connected with a connecting plate; the top of the back side of the hopper is fixedly connected with a second motor through a support, and the rotating shaft of the second motor is fixedly connected with a cam; the surfaces of both ends of the sliding rods are movably sleeved with springs, and the two ends of the springs are respectively fixedly connected to the hopper and one side of the connecting plate.
[0010] Preferably, the anti-blocking mechanism includes a fixed plate, the rear end of the fixed plate is fixedly connected to the back side of the inner cavity of the hopper, the surface of the front end of the fixed plate is rotatably inlaid with a vertical rod through a bearing, the surface of the vertical rod is fixedly sleeved with an anti-blocking rod, the upper end of the vertical rod is fixedly connected to a short plate, the top of the short plate is fixedly connected to a short rod, a groove is provided at the bottom of the middle vibration plate, and the upper end of the short rod extends to the inner cavity of the groove.
[0011] Preferably, the bottom of the right end of the bent pipe is connected to a discharge pipe, and a baffle is slidably provided on the right side of the discharge pipe.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model adds the combustible material into the hopper, controls the operation of the second motor to rotate the cam, and with the cooperation of the spring, the rotation of the cam continuously causes the connecting plate, the slide rod, the vibration plate and the lever to reciprocate. The movement of the vibration plate in the middle part drives the short rod, the short plate and the vertical rod to reciprocate forward and reverse, thereby causing the anti-blocking rod to rotate forward and reverse, thereby having the advantages of being able to vibrate and prevent the combustible material from being blocked in the hopper, effectively preventing the combustible material from being too tightly accumulated in the hopper and blocking it, affecting the normal feeding, so that the combustion effect of the burner will not be affected by the lack of material when burning.
[0014] 2. The utility model controls the operation of motor 1 to rotate rotating rod 1 and spiral blade 1. With the cooperation of bevel gear, the rotation of rotating rod 1 rotates rotating rod 2 and spiral blade 2, and then rotates the scraper, so that the waste residue falling onto the annular bevel block after combustion can be scraped off into the curved pipe. Under the action of rotating spiral blade 1 and spiral blade 2, the utility model has the advantage of being able to easily discharge the waste residue, effectively avoiding the large amount of waste residue accumulation in the combustion chamber that affects the combustion. At the same time, there is no need to manually remove the waste residue, thereby reducing labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0016] Figure 2 This is a bottom-up stereoscopic schematic diagram of the utility model;
[0017] Figure 3 It is a partially cutaway perspective schematic diagram of the combustion chamber and the elbow of the utility model;
[0018] Figure 4 For this utility model Figure 3 A is an enlarged schematic diagram;
[0019] Figure 5 It is a partial cutaway perspective diagram of the hopper of the utility model;
[0020] Figure 6 It is a three-dimensional schematic diagram of the vertical rod and the short plate of the utility model.
[0021] In the figure: 1. combustion chamber; 2. hopper; 3. slag discharge mechanism; 31. annular inclined block; 32. elbow; 33. shell; 34. motor 1; 35. rotating rod 1; 36. spiral blade 1; 37. rotating rod 2; 38. spiral blade 2; 39. bevel gear; 310. scraper; 4. vibration mechanism; 41. slide rod; 42. vibration plate; 43. lever; 44. connecting plate; 45. motor 2; 46. cam; 47. spring; 5. anti-blocking mechanism; 51. fixed plate; 52. vertical rod; 53. anti-blocking rod; 54. short plate; 55. short rod; 6. discharge pipe; 7. baffle. DETAILED DESCRIPTION
[0022] See also Figure 1-Figure 6 A burner with convenient slag discharge and waste cleaning function includes a combustion chamber 1 and a hopper 2. A slag discharge mechanism 3 is installed at the bottom of the combustion chamber 1, a vibration mechanism 4 is installed on the surface of the hopper 2, and an anti-blocking mechanism 5 is installed on the inner wall of the hopper 2. The vibration mechanism 4 includes a vibration plate 42.
[0023] See also Figure 1 , Figure 2 , Figure 3 and Figure 4The slag discharge mechanism 3 includes an annular inclined block 31, a bend pipe 32 is connected to the bottom of the combustion chamber 1, and the left side of the inner wall of the bend pipe 32 is fixedly connected to the shell 33 through a support rod. By setting the shell 33, the bevel gear 39 is protected so that it will not contact with the waste slag and affect the transmission therebetween. The right end of the bend pipe 32 is fixedly connected to a motor 34, and the rotating shaft of the motor 34 passes through the bend pipe 32 and is fixedly connected to a rotating rod 35. The left end of the rotating rod 35 is rotatably embedded in the right side of the shell 33 through a bearing, and a spiral blade 36 is fixedly sleeved on the surface of the rotating rod 35. The top of the shell 33 is rotatably embedded with a rotating rod 2 37 through a bearing, and a spiral blade 2 38 is fixedly sleeved on the surface of the rotating rod 2 37. By setting the spiral blade 1 36 and the spiral blade 2 38, the waste slag entering the bend pipe 32 can be easily transported and discharged under the action of their rotation.
[0024] See also Figure 3 and Figure 4 The bottom of the annular inclined block 31 is fixedly connected to the bottom of the inner cavity of the combustion chamber 1. By setting the annular inclined block 31, it is convenient to guide most of the fallen waste slag into the curved pipe 32. The left end of the rotating rod 1 35 and the lower end of the rotating rod 2 37 are fixedly connected with a bevel gear 39. The two bevel gears 39 are meshed with each other. The surface of the upper end of the rotating rod 2 37 is fixedly connected with a scraper 310.
[0025] See also Figure 1 , Figure 2 and Figure 5 The vibration mechanism 4 includes two slide bars 41, and the number of the slide bars 41 is two, and both slide through the surface of the hopper 2, the number of the vibration plates 42 is three, and both ends of the vibration plates 42 are fixedly sleeved on the surfaces of the two slide bars 41, and the top of the vibration plate 42 is fixedly connected with a lever 43. By setting the lever 43, the combustion material in the hopper 2 is moved under the action of its reciprocating movement to avoid accumulation and blockage, and the two ends of the two slide bars 41 are fixedly connected with a connecting plate 44, and the top of the back side of the hopper 2 is fixedly connected with a motor 2 45 through a support, and the rotating shaft of the motor 2 45 is fixedly connected with a cam 46. By setting the cam 46, the connecting plate 44 is squeezed and driven under the action of the motor 2 45 driving it to rotate, and the connecting plate 44 and the slide bar 41 can be reciprocated under the cooperation of the spring 47. The surfaces of the two ends of the slide bar 41 are movably sleeved with springs 47. By setting the spring 47, the moving connecting plate 44 and the slide bar 41 can be returned, and the two ends of the spring 47 are respectively fixedly connected to the hopper 2 and one side of the connecting plate 44.
[0026] See also Figure 1 , Figure 5 and Figure 6The anti-blocking mechanism 5 includes a fixed plate 51. By setting the fixed plate 51, a mounting position is provided for the vertical rod 52. The rear end of the fixed plate 51 is fixedly connected to the back of the inner cavity of the hopper 2. The surface of the front end of the fixed plate 51 is rotatably inlaid with the vertical rod 52 through a bearing. The surface of the vertical rod 52 is fixedly sleeved with an anti-blocking rod 53. By setting the anti-blocking rod 53, under the action of its rotation, the material discharge process will not be blocked. The upper end of the vertical rod 52 is fixedly connected to a short plate 54, and the top of the short plate 54 is fixedly connected to a short rod 55. By setting the short rod 55, under the action of the movement of the middle part vibration plate 42, the short plate 54 and the vertical rod 52 are rotated. A groove is provided at the bottom of the middle vibration plate 42, and the upper end of the short rod 55 extends to the inner cavity of the groove.
[0027] See also Figure 1 and Figure 3 The bottom of the right end of the curved pipe 32 is connected to a discharge pipe 6, and a baffle 7 is slidably provided on the right side of the discharge pipe 6. By providing the discharge pipe 6 and the baffle 7, it is convenient to discharge the waste residue and to control the opening and closing.
[0028] When in use, by adding the combustible material into the hopper 2, the operation of the motor 2 45 is controlled to rotate the cam 46, and with the cooperation of the spring 47, the cam 46 rotates continuously to make the connecting plate 44, the slide bar 41, the vibration plate 42 and the lever 43 move back and forth, and the movement of the middle part of the vibration plate 42 drives the short rod 55, the short plate 54 and the vertical rod 52 to rotate back and forth, thereby making the anti-blocking rod 53 rotate forward and backward, so as to vibrate and prevent the combustible material in the hopper 2. By controlling the operation of the motor 1 34 to rotate the rotating rod 1 35 and the spiral blade 1 36, with the cooperation of the bevel gear 39, the rotation of the rotating rod 1 35 causes the rotating rod 2 37 and the spiral blade 2 38 to rotate, thereby causing the scraper 310 to rotate, so as to facilitate the scraping of the waste residue that falls onto the annular inclined block 31 after combustion into the curved pipe 32, and under the action of the rotating spiral blade 1 36 and the spiral blade 2 38, the waste residue can be discharged easily.
[0029] In summary: the burner with convenient slag discharge and waste cleaning function, through the cooperation of the slag discharge mechanism 3, the vibration mechanism 4 and the anti-blocking mechanism 5, solves the problem that it is inconvenient to discharge the waste slag produced after combustion, and the operator needs to open the box door and use tools to take it out, and the biomass added to the hopper is easy to accumulate and clog, which cannot meet the use requirements.
Claims
1. A burner with convenient slag and waste removal function, comprising a combustion chamber (1) and a hopper (2), characterized in that: A slag discharge mechanism (3) is installed at the bottom of the combustion chamber (1), a vibration mechanism (4) is installed on the surface of the hopper (2), an anti-blocking mechanism (5) is installed on the inner wall of the hopper (2), and the vibration mechanism (4) includes a vibration plate (42).
2. A burner with convenient slag and waste removal function according to claim 1, characterized in that: The slag discharge mechanism (3) comprises an annular inclined block (31), the bottom of the combustion chamber (1) is connected to a curved pipe (32), the left side of the inner wall of the curved pipe (32) is fixedly connected to a shell (33) via a support rod, the right end of the curved pipe (32) is fixedly connected to a motor 1 (34), the rotating shaft of the motor 1 (34) passes through the curved pipe (32) and is fixedly connected to a rotating rod 1 (35), the left end of the rotating rod 1 (35) is rotatably embedded in the right side of the shell (33) via a bearing, the surface of the rotating rod 1 (35) is fixedly sleeved with a spiral blade 1 (36), the top of the shell (33) is rotatably embedded with a rotating rod 2 (37) via a bearing, and the surface of the rotating rod 2 (37) is fixedly sleeved with a spiral blade 2 (38).
3. A burner with convenient slag and waste removal function according to claim 2, characterized in that: The bottom of the annular inclined block (31) is fixedly connected to the bottom of the inner cavity of the combustion chamber (1); the left end of the rotating rod 1 (35) and the lower end of the rotating rod 2 (37) are fixedly connected to a bevel gear (39); the two bevel gears (39) are meshed with each other; and the surface of the upper end of the rotating rod 2 (37) is fixedly connected to a scraper (310).
4. A burner with convenient slag and waste removal function according to claim 1, characterized in that: The vibration mechanism (4) comprises two slide bars (41), and the number of the slide bars (41) is two, and both slide through the surface of the hopper (2); the number of the vibration plates (42) is three, and both ends of the vibration plates (42) are fixedly sleeved on the surfaces of the two slide bars (41); the top of the vibration plate (42) is fixedly connected with a lever (43); the two ends of the two slide bars (41) are fixedly connected with a connecting plate (44); the top of the back of the hopper (2) is fixedly connected with a second motor (45) through a support, and the rotating shaft of the second motor (45) is fixedly connected with a cam (46); the surfaces of both ends of the slide bars (41) are movably sleeved with springs (47), and the two ends of the spring (47) are respectively fixedly connected to the hopper (2) and one side of the connecting plate (44).
5. The burner with convenient slag and waste removal function according to claim 1 is characterized in that: The anti-blocking mechanism (5) comprises a fixed plate (51), the rear end of the fixed plate (51) is fixedly connected to the back side of the inner cavity of the hopper (2), the surface of the front end of the fixed plate (51) is rotatably inlaid with a vertical rod (52) through a bearing, the surface of the vertical rod (52) is fixedly sleeved with an anti-blocking rod (53), the upper end of the vertical rod (52) is fixedly connected to a short plate (54), the top of the short plate (54) is fixedly connected to a short rod (55), the bottom of the middle vibration plate (42) is provided with a groove, and the upper end of the short rod (55) extends to the inner cavity of the groove.
6. A burner with convenient slag and waste removal function according to claim 2, characterized in that: The bottom of the right end of the curved pipe (32) is connected to a discharge pipe (6), and a baffle (7) is provided on the right side of the discharge pipe (6) for sliding through.
