Multifunctional glue-free environment-friendly composite summer sleeping mat

Abstract

The utility model discloses a multifunctional adhesive-free environment-friendly composite summer sleeping mat, which relates to the technical field of summer sleeping mats and at least comprises a summer sleeping mat surface layer and a summer sleeping mat inner layer, the summer sleeping mat surface layer comprises surface layer warp yarns and surface layer weft yarns; a summer sleeping mat surface layer is formed by interweaving surface layer warp yarns and surface layer weft yarns, a summer sleeping mat inner layer is formed by interweaving inner layer warp yarns and inner layer weft yarns, and second weaving threads in the surface layer warp yarns are simultaneously interwoven with the summer sleeping mat surface layer and the summer sleeping mat inner layer, so that one surface of the summer sleeping mat surface layer is connected with one surface of the summer sleeping mat inner layer. According to the multifunctional double-layer summer sleeping mat, glue is not needed, the multifunctional double-layer summer sleeping mat with different styles on the front face and the back face can be obtained through integrated weaving, and in the using process, the phenomena of interlayer falling and mat face bubbling cannot occur.

Description

Technical Field

[0001] The present application relates to the technical field of cooling mats, and in particular to a multifunctional glue-free environmentally friendly composite cooling mat. Background Art

[0002] At present, there are more and more new fabric mat products on the market, especially composite fabric mats are very popular among users. Existing composite fabric mats include at least: knitted cool fabric mats and woven rattan mats. Among them, the knitted cool fabric mat is made of ice-cooling silk as the mat surface and then compounded with 3D warp knitted mesh lining cloth. The knitted cool fabric mat uses ice-cooling silk. The finished mat has the functions of fast heat conduction and cool touch. The woven rattan mat is made of rattan thread as the mat surface and then compounded with non-woven fabric. The rattan thread used in the mat surface of the woven rattan mat contains cellulose fiber, which has the functions of fast moisture absorption and volatilization and a dry mat surface.

[0003] However, existing composite fabric mats require glue for bonding during the manufacturing process (for example, the bonding process of knitted cool fabric mats and bottom warp knitted mesh fabrics and the bonding process of woven imitation rattan mats and bottom non-woven fabrics). The existing composite mats use glue for bonding during the manufacturing process, which has the following problems:

[0004] (1) During use, the composite cool mat made by gluing is prone to glue falling off and / or bubbling on the mat surface.

[0005] (2) The composite process of making the composite cool mat by gluing will increase the production cost.

[0006] (3) The glue used in the composite process of making composite cool mats by gluing is a chemical product, and its production process will produce harmful substances and cause environmental pollution. Utility Model Content

[0007] The purpose of the present application is to provide a multifunctional glue-free environmentally friendly composite mat, which does not require the use of glue. A multifunctional double-layer mat with different styles on both sides can be obtained through one-piece weaving, and during use, there will be no glue falling off and bubbling on the mat surface.

[0008] To achieve the above-mentioned purpose, the present application provides a multifunctional glue-free environmentally friendly composite mat, which at least includes: a mat surface layer and a mat inner layer; wherein the mat surface layer includes: a surface warp yarn and a surface weft yarn; the surface warp yarn is a first braiding yarn and a second braiding yarn, and the surface weft yarn is a first braiding yarn; the mat inner layer includes: an inner warp yarn and an inner weft yarn; the inner warp yarn is a third braiding yarn, and the inner weft yarn is a third braiding yarn; the size of the second braiding yarn is smaller than the size of the first braiding yarn; the size of the second braiding yarn is smaller than the size of the third braiding yarn; the material of the first braiding yarn, the material of the second braiding yarn and the material of the third braiding yarn are all different; the mat surface layer is formed by interweaving the surface warp yarn and the surface weft yarn, and the mat inner layer is formed by interweaving the inner warp yarn and the inner weft yarn, and the second braiding yarn in the surface warp yarn is interwoven with the mat surface layer and the mat inner layer at the same time, so that one side of the mat surface layer is connected to one side of the mat inner layer.

[0009] As above, wherein the material of the first braided wire is polyester cool silk.

[0010] As above, the size of the polyester cool silk is 5000D.

[0011] As above, wherein the material of the second braided wire is polyester yarn.

[0012] As above, wherein the size of the polyester yarn is 400D.

[0013] As above, wherein the third braided wire is a rattan-like wire.

[0014] As above, the size of the imitation rattan line is 5000D.

[0015] As mentioned above, the surface layer of the cool mat is a three-up-one-down changing structure woven by surface warp yarns and surface weft yarns.

[0016] As above, the inner layer of the cool mat is a two-upper-two-lower structure woven by an inner layer warp yarn and an inner layer weft yarn.

[0017] As above, it also includes: a cool mat edge, which is arranged around the cool mat surface layer and the cool mat inner layer which are connected as a whole through the second braiding line in the surface warp yarn.

[0018] The beneficial effects achieved by this application are as follows:

[0019] (1) The multifunctional glue-free environmentally friendly composite mat of the present application does not require the use of glue. Through one-piece weaving, a multifunctional double-layer mat with different styles on both sides (i.e., the mat surface layer and the mat inner layer) can be obtained.

[0020] (2) The front and back sides of the multifunctional glue-free environmentally friendly composite mat of the present application are made of two functional fiber yarns, polyester ice-cooling silk and imitation rattan yarn, respectively, which has multiple functions such as cool touch, fast moisture absorption and moisture conduction, dryness and comfort.

[0021] (3) The multiple weaving nodes on the surface layer of the multifunctional glue-free environmentally friendly composite mat of the present application and the multiple weaving nodes on the inner layer of the mat are connected by a second weaving line. During use, there will be no phenomenon of interlayer shedding and blistering on the mat surface.

[0022] (4) The multifunctional glue-free environmentally friendly composite mat of the present application is woven into one piece by combining yarns, without the need for other composite processes, thereby achieving the effect of reducing production costs and reducing environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present application. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0024] Figure 1 A schematic diagram of a cross-sectional view of an embodiment of a multifunctional glue-free environmentally friendly composite summer mat;

[0025] Figure 2 A double-layer fabric organization diagram of another embodiment of a multifunctional glue-free environmentally friendly composite summer mat;

[0026] Figure 3 This is a structural schematic diagram of another embodiment of a multifunctional glue-free environmentally friendly composite summer mat, wherein: Figure 3 (a) is a top view of the surface of the cool mat; Figure 3 Middle (b) is a top view of the inner layer of the cool mat;

[0027] Figure 4 A schematic diagram of a structure of an embodiment of a three-up-one-down changing organizational structure of the surface of a cooling mat;

[0028] Figure 5 The present invention is a structural schematic diagram of an embodiment of the two-upper-two-lower organizational structure of the inner layer of a cool mat. DETAILED DESCRIPTION

[0029] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0030] like Figure 1-5As shown, the present application provides a multifunctional glue-free environmentally friendly composite mat, which at least includes: a mat surface layer 1 and a mat inner layer 2. Among them, the mat surface layer 1 includes: a surface warp yarn 11 and a surface weft yarn 12; the surface warp yarn 11 is a first braiding yarn 111 and a second braiding yarn 112, and the surface weft yarn 12 is a first braiding yarn 111. The mat inner layer 2 includes: an inner warp yarn 21 and an inner weft yarn 22; the inner warp yarn 21 is a third braiding yarn 212, and the inner weft yarn 22 is a third braiding yarn 212. The size of the second braiding yarn 112 is smaller than the size of the first braiding yarn 111; the size of the second braiding yarn 112 is smaller than the size of the third braiding yarn 212. The material of the first braiding yarn 111, the material of the second braiding yarn 112, and the material of the third braiding yarn 212 are all different. The mat surface layer 1 is formed by interweaving the surface warp yarns 11 and the surface weft yarns 12, and the mat inner layer 2 is formed by interweaving the inner warp yarns 21 and the inner weft yarns 22. The second weaving thread 112 in the surface warp yarns 11 is interwoven with the mat surface layer 1 and the mat inner layer 2 at the same time, so that one side of the mat surface layer 1 is connected to one side of the mat inner layer 2.

[0031] Specifically, as an embodiment, when in use, the user contacts the surface layer 1 of the cool mat.

[0032] The multiple weaving nodes of the cool mat surface layer 1 and the multiple weaving nodes of the cool mat inner layer 2 are all connected by the second weaving thread 112. Therefore, during use, there will be no phenomenon of interlayer shedding and blistering on the mat surface.

[0033] Furthermore, the size of the first braided wire 111 is equal to H1 times the size of the second braided wire 112 , where H1>1.

[0034] Furthermore, the size of the third braided wire 212 is equal to H2 times the size of the second braided wire 112 , where H2>1.

[0035] Furthermore, the size of the first braided wire 111 is different from or the same as the size of the third braided wire 212. In the present application, preferably, the size of the first braided wire 111 is the same as the size of the third braided wire 212, that is, H1 = H2.

[0036] Furthermore, H1=H2=12.5, but not limited to 12.5, and the preferred value in the present application is 12.5.

[0037] Furthermore, the material of the first braided wire 111 is set according to actual conditions. The present application preferably adopts: the material of the first braided wire 111 is polyester cool silk, but is not limited to polyester cool silk, and can also be other materials such as hemp yarn, antibacterial yarn or mosquito-proof yarn.

[0038] Specifically, the polyester cool silk has the characteristics of being wear-resistant on the surface and having a cool touch.

[0039] Furthermore, the size of the polyester cool yarn is set according to actual conditions. The preferred embodiment of the present application is: the size of the polyester cool yarn is 5000D, but not limited to 5000D.

[0040] Furthermore, the material of the second braided wire 112 is set according to actual conditions. The present application preferably adopts: the material of the second braided wire 112 is fine-denier polyester yarn, but is not limited to polyester yarn, and can also be other materials such as chemical fiber.

[0041] Furthermore, the size of the polyester yarn is set according to actual conditions. The preferred embodiment of the present application is: the size of the polyester yarn is 400D, but not limited to 400D.

[0042] Furthermore, the material of the third braided wire 212 is set according to actual conditions. The present application preferably adopts: the third braided wire 212 is a rattan-like wire, but is not limited to a rattan-like wire, and can also be other functional fibers with antibacterial, moisture absorbing and moisture conducting properties. The present application preferably adopts a rattan-like wire containing antibacterial hemp.

[0043] Specifically, the rattan-like thread has the characteristics of moisture absorption, moisture conduction, fast volatilization, and the ability to keep the mat surface dry.

[0044] The rattan-like thread containing antibacterial hemp has the characteristics of moisture absorption, moisture conduction, fast volatilization, and the ability to keep the mat surface dry and antibacterial.

[0045] Furthermore, the size of the imitation rattan line is set according to actual conditions. The preferred embodiment of the present application is that the size of the imitation rattan line is 5000D, but is not limited to 5000D.

[0046] Further, such as Figure 4 As shown, the surface layer 1 of the cool mat is a three-up-one-down changing structure woven by the surface warp yarn 11 and the surface weft yarn 12, but it is not limited to this structure. The present application preferably adopts a three-up-one-down changing structure.

[0047] Specifically, the size of the first braided wire 111 is equal to H1 times the size of the second braided wire 112, and the surface layer 1 of the mat has a three-up-and-one-down changing structure, which can further ensure that the contact area A1 between the user and the second braided wire 112 is smaller than the contact area A2 between the user and the first braided wire 111, thereby fully providing the characteristics of the material of the first braided wire 111.

[0048] Further, such as Figure 5 As shown, the inner layer 2 of the cool mat is a two-upper-two-lower structure woven from inner layer warp yarns 21 and inner layer weft yarns 22, but is not limited to this structure. The present application preferably adopts a two-upper-two-lower structure.

[0049] Specifically, the size of the third braided wire 212 is equal to H2 times the size of the second braided wire 112, and the inner layer 2 of the cool mat has a two-upper-two-lower structure, which can make the second braided wire 112 on the other side of the inner layer 2 of the cool mat better hidden under the two-upper-two-lower structure. Therefore, when the user comes into contact with the other side of the inner layer 2 of the cool mat, the user will only come into contact with the third braided wire 212 and will not come into contact with the second braided wire 112, thereby being able to fully provide the characteristics of the material of the third braided wire 212.

[0050] Further, such as Figure 3 As shown, the multifunctional glue-free environmentally friendly composite mat further includes: a mat edge 3, which is arranged around the mat surface layer 1 and the mat inner layer 2 which are connected as a whole through the second braiding line 112 in the surface warp yarn 11.

[0051] Specifically, the specific size and specific material of the cool mat edge 3 are set according to actual needs. The cool mat edge 3 can further improve the firmness of the cool mat surface layer 1 and the cool mat inner layer 2, and can also prevent the cool mat surface layer 1 and the cool mat inner layer 2 from scratching the user.

[0052] Furthermore, the mat edge 3 is sewn around the mat surface layer 1 and the mat inner layer 2 which are connected as a whole through the second braiding thread 112 in the surface warp yarn 11, but it is not limited to sewing, and the present application prefers sewing.

[0053] Specifically, as an embodiment, the second braided wire 112 is set on the lower shaft of the existing textile equipment, and the first braided wire 111 and the third braided wire 212 are set on the upper shaft of the existing textile equipment, and the existing double-axis weaving process is used to manufacture a multifunctional glue-free environmentally friendly composite mat. This manufacturing method can form a double-layer fabric with different styles on both sides without glue bonding.

[0054] The beneficial effects achieved by this application are as follows:

[0055] (1) The multifunctional glue-free environmentally friendly composite mat of the present application does not require the use of glue. Through one-piece weaving, a multifunctional double-layer mat with different styles on both sides (i.e., the mat surface layer and the mat inner layer) can be obtained.

[0056] (2) The front and back sides of the multifunctional glue-free environmentally friendly composite mat of the present application are made of two functional fiber yarns, polyester cool silk and imitation rattan yarn, respectively, which have multiple functions such as cool touch, fast moisture absorption and moisture conduction, dry and comfortable, and antibacterial.

[0057] (3) The multiple weaving nodes on the surface layer of the multifunctional glue-free environmentally friendly composite mat of the present application and the multiple weaving nodes on the inner layer of the mat are connected by a second weaving line. During use, there will be no phenomenon of interlayer shedding and blistering on the mat surface.

[0058] (4) The multifunctional glue-free environmentally friendly composite mat of the present application is woven into one piece by combining yarns, without the need for other composite processes, thereby achieving the effect of reducing production costs and reducing environmental pollution.

[0059] Although the preferred embodiments of the present application have been described, those skilled in the art may make additional changes and modifications to these embodiments once they are aware of the basic creative concepts. Therefore, the scope of protection of the present application is intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present application. Obviously, those skilled in the art may make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the protection scope of the present application and its equivalent technology, the present application is also intended to include these modifications and variations.

Claims

1. A multifunctional glue-free environmentally friendly composite summer mat, characterized in that: At least: The surface layer of the cool mat and the inner layer of the cool mat; The surface layer of the cooling mat includes: surface warp yarns and surface weft yarns; the surface warp yarns are first weaving yarns and second weaving yarns, and the surface weft yarns are first weaving yarns; The inner layer of the cool mat includes: inner layer warp yarn and inner layer weft yarn; the inner layer warp yarn is the third weaving thread, and the inner layer weft yarn is the third weaving thread; The size of the second braided wire is smaller than that of the first braided wire; the size of the second braided wire is smaller than that of the third braided wire; The material of the first braided wire, the material of the second braided wire, and the material of the third braided wire are all different; The surface layer of the mat is formed by interweaving the surface warp yarns and the surface weft yarns, and the inner layer of the mat is formed by interweaving the inner warp yarns and the inner weft yarns. The second weaving lines in the surface warp yarns are interwoven with the surface layer and the inner layer of the mat at the same time, so that one side of the surface layer of the mat is connected to one side of the inner layer of the mat.

2. The multifunctional glue-free environmentally friendly composite summer mat according to claim 1, characterized in that: The material of the first braided thread is polyester cool silk.

3. The multifunctional glue-free environmentally friendly composite summer mat according to claim 2, characterized in that: The size of polyester ice cool silk is 5000D.

4. The multifunctional glue-free environmentally friendly composite summer mat according to claim 1, characterized in that: The material of the second braided wire is polyester yarn.

5. The multifunctional glue-free environmentally friendly composite summer mat according to claim 4, characterized in that: The size of the polyester yarn is 400D.

6. The multifunctional glue-free environmentally friendly composite summer mat according to claim 1, characterized in that: The third braiding line is a rattan-like line.

7. The multifunctional glue-free environmentally friendly composite summer mat according to claim 6, characterized in that: The size of the imitation rattan line is 5000D.

8. The multifunctional glue-free environmentally friendly composite summer mat according to claim 1, characterized in that: The surface layer of the cool mat is a three-up-one-down changing structure woven from surface warp yarns and surface weft yarns.

9. The multifunctional glue-free environmentally friendly composite summer mat according to claim 1, characterized in that: The inner layer of the cool mat is a two-up and two-down structure woven from inner warp yarn and inner weft yarn.

10. The multifunctional glue-free environmentally friendly composite summer mat according to claim 1, characterized in that: Also includes: The cool mat edge is arranged around the cool mat surface layer and the cool mat inner layer which are connected as a whole through the second braiding line in the surface warp yarn.

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