Lubricating device nozzle
By designing the nozzle of the lubrication device, the nozzle is prevented from leaking liquid by using structures such as pressure valve plate and return spring, and controlling the spray volume by adjusting the structure, the existing nozzle leak problem is solved and the quality of the finished product is improved.
Patent Information
- Application Number
- CN202420612114.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing nozzles are prone to dripping residual material liquid when the liquid is stopped, making it difficult to accurately control the amount of liquid spraying, affecting the quality of the finished product of the parts to be processed.
A lubricating device nozzle is designed, including an integrated box, a connecting box, a regulator and a nozzle. The internal and external communication of the nozzle is achieved by setting a pressure valve plate and a pressure bolt, and the residual material is used to stop spraying with a return spring and auxiliary valve bolt. The liquid is pushed back to prevent liquid leakage, and at the same time, the flow rate and pressure of the spray liquid are adjusted through the adjustment tube and the regulating valve plate.
It effectively avoids liquid leakage when the nozzle stops spraying, ensures accurate control of the material liquid, and improves the finished product quality of the parts to be processed.
Smart Images

Figure CN222164419U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of metal die-casting equipment, in particular to a nozzle of a lubrication device. Background Art
[0002] In the metal die-casting process, it is usually necessary to heat the workpiece before die-casting. During this process, the structure and surface composition of the workpiece will undergo subtle changes, so corresponding solutions are also needed. For example, if oxide scale is produced on the surface, it needs to be peeled. To avoid cracks in the workpiece during the die-casting process that affect the quality of the finished product, it is necessary to lubricate the surface with ink before die-casting. The above two measures usually require liquid spraying. Although the existing nozzles can complete the work, when the liquid spraying stops, the liquid remaining in the nozzle or the equipment will often leak out. It is difficult to accurately control the amount of liquid spraying in the above two process measures, and it will also cause certain damage to the workpiece. In order to solve this technical problem, we designed a lubrication device nozzle. Utility Model Content
[0003] The utility model aims to provide a nozzle for a lubricating device, so as to solve the problem that residual liquid will drip when the existing nozzle stops working.
[0004] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0005] The utility model is a nozzle of a lubrication device, comprising an integrated box, a connecting box, a regulator and a plurality of nozzles, wherein one side of the integrated box is bolted and fixed to the connecting box, and the two are internally connected; the opposite ends of the integrated box are respectively welded and fixed to two regulators, wherein the regulator is a tubular structure, and its interior is connected to the integrated box; a plurality of nozzles are arranged on the upper and lower surfaces of the integrated box, and the two are fixed and connected by spiral connection, and at the same time, a plurality of nozzles on the same side are arranged in an array on the surface of the integrated box; the technical scheme is mainly used for the lubrication process before the die-casting process in metal die-casting equipment, and the quality problems of the die-casting parts during the processing are avoided by spraying lubricating liquid to the workpiece to be processed; at the same time, the technical scheme can also be applied to the cooling of the die-casting parts, the removal of oxide scale of the raw materials, etc., so in actual work, the connecting box is mainly connected to the liquid mechanism involved in the process, such as lubricating liquid or water, and is connected separately according to specific work requirements; wherein the integrated box is connected to the connecting box, and is used to install the nozzle, so that the liquid can be collected, diverted and discharged through the integrated box; the regulator is arranged at both ends of the integrated box, and is used to adjust the liquid spraying pressure and flow of the nozzle;
[0006] Specifically, the nozzle is a conical structure, with a pressure valve cavity provided inside, wherein the pressure valve cavity is connected to the injection channel of the nozzle; a plurality of auxiliary pressure cavities are provided inside the nozzle, and one end of the auxiliary pressure cavity is connected to the pressure valve cavity; an auxiliary valve bolt is slidably engaged inside the auxiliary pressure cavity, wherein the lower end of the auxiliary valve bolt slides and extends to the outside of the nozzle through the other end of the auxiliary pressure cavity, and a sealing door is welded and fixed between the plurality of auxiliary valve bolts, and the sealing door is sealed and matched with the nozzle of the nozzle; in combination with actual work, when the material liquid fills the inside of the mechanism, a part of the liquid flow can be injected into the auxiliary pressure cavity, and the auxiliary valve bolt is pushed by hydraulic pressure to extend to the outside of the nozzle, so that the sealing door is opened, so that the material liquid can be sprayed out from the injection channel;
[0007] At the same time, a pressure valve plate is slidably engaged inside the pressure valve cavity, one end of the connecting box is inlaid and extends to the interior of the integrated box, and is arranged between the upper and lower groups of nozzles; a number of regulating tubes are welded and fixed on the upper and lower surfaces of the connecting box; an regulating valve plate is rotatably engaged between the regulating tube and the inner wall of the integrated box, a pressure plug is welded on one surface of the regulating valve plate, and one end of the pressure plug extends to the inside of the pressure valve cavity of the nozzle; the pressure valve plate is a ring plate structure, and the pressure plug slides through the pressure valve plate and seals with it; a return spring is welded between the pressure valve plate and the inner wall of the pressure valve cavity; combined with the above-mentioned structure and specific working process, the material liquid inside the nozzle first pressurizes the pressure valve plate to disengage from the pressure plug, thereby realizing the internal and external connection of the nozzle; and then combined with the opened sealing door, the material liquid is sprayed out through the nozzle; importantly, when the spraying stops, when the pressure valve plate is not subjected to hydraulic pressure, the return spring pushes the pressure valve plate to return to a state sealed with the pressure plug, and in this process, the residual material liquid inside the nozzle can be pushed back to avoid leakage.
[0008] Furthermore, a piston structure is formed between the pressure valve plate and the pressure valve chamber; a pressure plug plate is welded to the other end of the auxiliary valve bolt, and a piston structure is formed between the pressure plug plate and the auxiliary pressure chamber; a connecting spring is welded between the pressure plug plate and the inner surface of the auxiliary pressure chamber; combined with the aforementioned structure, when the pressure valve plate is reset, the hydraulic pressure inside the nozzle is reduced, and the auxiliary valve bolt is reset at the same time under the action of the connecting spring, and a small amount of liquid inside the auxiliary pressure chamber is discharged into the pressure valve chamber at the same time, and during the resetting process of the auxiliary valve bolt, the sealing door reaches a closed state again, further preventing the occurrence of liquid leakage from the nozzle.
[0009] Furthermore, an adjusting plate is welded and fixed on the inner surface of the adjusting tube, and the adjusting plate is fitted with the adjusting valve plate, wherein a plurality of quantitative valve holes are opened on the surface of the adjusting plate; a plurality of adjusting valve holes are opened on the surface of the adjusting valve plate, and the adjusting valve holes and the quantitative valve holes cooperate with each other; in actual working process, the quantitative valve holes and the adjusting valve holes are staggered, and when the adjusting valve plate is rotated, it can cooperate with the adjusting plate to change the diameter of the connecting channel, thereby adjusting the flow rate and pressure of the spray liquid.
[0010] Furthermore, an adjusting button is rotatably engaged on the surface of the regulator, an adjusting screw is welded on one surface of the adjusting button, and the threaded section of the adjusting screw extends to the interior of the integrated box; two driving plates are slidably engaged on the inner surface of the integrated box, wherein the driving plate is a toothed plate structure, the regulating valve plate is a gear structure, and the driving plate is meshed with the regulating valve plate; the two driving plates are respectively arranged on the upper and lower surfaces inside the integrated box, and a driven rod is welded on one end of the driving plate, wherein the driven rod is also a toothed rod structure, and is meshed with the adjusting screw; in actual work, when the adjusting button is rotated, the adjusting screw can be driven to rotate, and the driving plate can be driven to slide by utilizing the structure of the screw and toothed rod meshing; at the same time, the driving plate drives the regulating valve plate to rotate by utilizing the toothed plate and gear meshing structure, thereby achieving the effect of adjusting the spray aperture and thus changing the spray pressure and flow rate in the aforementioned structure.
[0011] Furthermore, a plurality of injection channels are provided inside the connection box, and the injection channels are connected to the regulating tube; wherein the injection channels are extended through the connection box to be connected to the outside, so as to be conveniently connected to the liquid feed mechanism; in actual work, different injection channels can be selected for confluence or diversion according to work requirements, so as to achieve the working effect of controlling different liquid feed injections.
[0012] The utility model has the following beneficial effects:
[0013] The utility model is mainly connected with the liquid mechanism involved in the process, such as lubricating liquid or water, by setting a connecting box, and is connected separately according to specific working requirements; wherein the integrated box is connected with the connecting box, and is used to install the nozzle, so that the liquid can be collected, divided and discharged through the integrated box; the regulator is set at both ends of the integrated box, and is used to adjust the spray pressure and flow of the nozzle;
[0014] Among them, by arranging a pressure valve plate and a pressure plug inside the nozzle, the liquid inside the nozzle first applies pressure to the pressure valve plate to separate it from the pressure plug, thereby realizing the internal and external communication of the nozzle; then, in combination with the opened sealing door, the liquid is sprayed out through the nozzle; importantly, when the liquid spraying stops, when the pressure valve plate is not subjected to hydraulic pressure, the return spring pushes the pressure valve plate to return to the state of sealing with the pressure plug, and in this process, the residual liquid inside the nozzle can be pushed back to avoid leakage;
[0015] At the same time, when the pressure valve plate is reset, the hydraulic pressure inside the nozzle is reduced, and the auxiliary valve bolt is reset at the same time under the action of the connecting spring, and a small amount of liquid in the auxiliary pressure chamber is discharged into the pressure valve chamber at the same time. During the resetting of the auxiliary valve bolt, the sealing door is closed again to further prevent leakage of the nozzle.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is an assembly structure diagram of a lubrication device nozzle of the utility model;
[0019] Figure 2 It is a top view of a nozzle of a lubrication device of the utility model;
[0020] Figure 3 for Figure 2 Structural diagram of the middle section AA;
[0021] Figure 4 for Figure 3 A partial display of part B in the middle;
[0022] Figure 5 for Figure 3 A partial display of part C in the middle;
[0023] Figure 6 for Figure 3 Schematic diagram of the structure of DD in the middle section;
[0024] Figure 7 for Figure 6 A partial display of part F in the middle;
[0025] Figure 8 for Figure 3 Schematic diagram of the structure of EE in the middle section.
[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0027] 1. Integrated box; 2. Connection box; 3. Regulator; 4. Nozzle; 5. Pressure valve chamber; 6. Auxiliary pressure chamber; 7. Auxiliary valve bolt; 8. Sealing door; 9. Pressure valve plate; 10. Adjusting pipe; 11. Adjusting valve plate; 12. Pressure bolt; 13. Return spring; 14. Pressure plug plate; 15. Connection spring; 16. Adjusting plate; 17. Dosing valve hole; 18. Adjusting valve hole; 19. Adjusting button; 20. Adjusting screw; 21. Driving plate; 22. Follower rod; 23. Injection cavity. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.
[0030] See also Figure 1-Figure 8 As shown, the utility model is a lubrication device nozzle, comprising an integrated box 1, a connecting box 2, a regulator 3 and a plurality of nozzles 4, wherein one side of the integrated box 1 is bolted and fixed to the connecting box 2, and the two are internally connected; the opposite ends of the integrated box 1 are respectively welded and fixed to two regulators 3, wherein the regulator 3 is a tubular structure, and its interior is connected to the integrated box 1; a plurality of nozzles 4 are arranged on the upper and lower surfaces of the integrated box 1, and the two are fixed and connected by spiral connection, and at the same time, a plurality of nozzles 4 on the same side are arranged in an array on the surface of the integrated box 1; the technical scheme is mainly used for the front of the die-casting process in the metal die-casting equipment The lubrication process avoids quality problems of die castings during processing by spraying lubricating liquid onto the workpiece to be processed; at the same time, the technical solution can also be applied to the cooling of die castings, the removal of oxide scale of raw materials, etc. Therefore, in actual work, the connecting box 2 is mainly connected with the liquid mechanism involved in the process, such as lubricating liquid or water, and is connected separately according to specific work requirements; wherein the integrated box 1 is connected with the connecting box 2, and is used to install the nozzle 4, so that the liquid can be collected, diverted and discharged through the integrated box 1; the regulator 3 is arranged at both ends of the integrated box 1, and is used to adjust the spray pressure and flow rate of the nozzle 4;
[0031] Specifically, the nozzle 4 is a conical structure, and a pressure valve chamber 5 is provided inside the nozzle 4, wherein the pressure valve chamber 5 is connected to the injection channel of the nozzle 4; a plurality of auxiliary pressure chambers 6 are provided inside the nozzle 4, and one end of the auxiliary pressure chamber 6 is connected to the pressure valve chamber 5; an auxiliary valve bolt 7 is slidably engaged inside the auxiliary pressure chamber 6, wherein the lower end of the auxiliary valve bolt 7 slides and extends to the outside of the nozzle 4 through the other end of the auxiliary pressure chamber 6, and a sealing door 8 is welded and fixed between the plurality of auxiliary valve bolts 7, and the sealing door 8 is sealed and matched with the nozzle of the nozzle 4; in combination with actual work, when the material liquid fills the inside of the mechanism, a part of the liquid flow can be injected into the auxiliary pressure chamber 6, and the auxiliary valve bolt 7 is pushed by hydraulic pressure to extend to the outside of the nozzle 4, so that the sealing door 8 is opened, so that the material liquid can be sprayed out from the injection channel;
[0032] At the same time, a pressure valve plate 9 is slidably engaged inside the pressure valve cavity 5, one end of the connection box 2 is inlaid and extends to the inside of the integrated box 1, and is arranged between the upper and lower groups of nozzles 4; a number of regulating tubes 10 are welded and fixed to the upper and lower surfaces of the connection box 2; a regulating valve plate 11 is rotatably engaged between the regulating tube 10 and the inner wall of the integrated box 1, a pressure plug 12 is welded on one surface of the regulating valve plate 11, and one end of the pressure plug 12 extends to the inside of the pressure valve cavity 5 of the nozzle 4; the pressure valve plate 9 is a ring plate structure, and the pressure plug 12 slides through the pressure valve plate 9 and seals with it. ; A return spring 13 is welded between the pressure valve plate 9 and the inner wall of the pressure valve chamber 5; in combination with the aforementioned structure and specific working process, the liquid inside the nozzle 4 first applies pressure to the pressure valve plate 9 to disengage it from the pressure plug 12, thereby achieving internal and external connectivity of the nozzle 4; and then combined with the opened sealing door 8, the liquid is sprayed out through the nozzle 4; importantly, when the spraying stops, when the pressure valve plate 9 is not subjected to hydraulic pressure, the return spring 13 pushes the pressure valve plate 9 to return to a state sealed with the pressure plug 12. In this process, the residual liquid inside the nozzle 4 can be pushed back to avoid leakage.
[0033] Preferably, a piston structure is formed between the pressure valve plate 9 and the pressure valve chamber 5; a pressure plug plate 14 is welded to the other end of the auxiliary valve bolt 7, and a piston structure is formed between the pressure plug plate 14 and the auxiliary pressure chamber 6; a connecting spring 15 is welded between the pressure plug plate 14 and the inner surface of the auxiliary pressure chamber 6; combined with the aforementioned structure, when the pressure valve plate 9 is reset, the hydraulic pressure inside the nozzle 4 is reduced, and the auxiliary valve bolt 7 is reset at the same time under the action of the connecting spring 15, and a small amount of liquid in the auxiliary pressure chamber 6 is discharged into the pressure valve chamber 5 at the same time, and during the resetting process of the auxiliary valve bolt 7, the sealing door 8 reaches a closed state again, further preventing the occurrence of liquid leakage from the nozzle 4.
[0034] Preferably, an adjusting plate 16 is welded and fixed on the inner surface of the adjusting tube 10, and the adjusting plate 16 is fitted with the adjusting valve plate 11, wherein a plurality of quantitative valve holes 17 are opened on the surface of the adjusting plate 16; a plurality of adjusting valve holes 18 are opened on the surface of the adjusting valve plate 11, and the adjusting valve holes 18 cooperate with the quantitative valve holes 17; in the actual working process, the quantitative valve holes 17 and the adjusting valve holes 18 are staggered, and when the adjusting valve plate 11 is rotated, it can cooperate with the adjusting plate 16 to change the diameter of the connecting channel, thereby adjusting the flow rate and pressure of the spray liquid.
[0035] Preferably, an adjusting button 19 is rotatably engaged on the surface of the regulator 3, an adjusting screw 20 is welded on one surface of the adjusting button 19, and the threaded section of the adjusting screw 20 extends to the inside of the integrated box 1; two driving plates 21 are slidably engaged on the inner surface of the integrated box 1, wherein the driving plate 21 is a toothed plate structure, the regulating valve plate 11 is a gear structure, and the driving plate 21 is meshed with the regulating valve plate 11; the two driving plates 21 are respectively arranged on the upper and lower surfaces inside the integrated box 1, and a driven rod 22 is welded at one end of the driving plate 21, wherein the driven rod 22 is also a toothed rod structure and meshed with the adjusting screw 20; in actual work, when the adjusting button 19 is rotated, the adjusting screw 20 can be driven to rotate, and the driving plate 21 can be driven to slide by utilizing the structure of the screw and toothed rod meshing; at the same time, the driving plate 21 utilizes the toothed plate and gear meshing structure to drive the regulating valve plate 11 to rotate, thereby achieving the effect of adjusting the spray aperture and thus changing the spray pressure and flow rate in the aforementioned structure.
[0036] Preferably, a plurality of injection channels 23 are provided inside the connection box 2, and the injection channels 23 are connected to the regulating tube 10; wherein the injection channels 23 are extended through the connection box 2 to be connected to the outside, so as to be connected to the liquid feed mechanism; in actual work, different injection channels 23 can be selected for confluence or diversion according to work requirements, so as to achieve the working effect of controlling different liquid feed injections;
[0037] It should be noted that in the present technical solution, the adjusting button 19 can also be set as a gear structure. When it is necessary to realize automatic control of the flow rate, it is only necessary to install two sets of servo motors using a gear meshing structure or a coupling structure, and use the two sets of servo motors to respectively control the adjusting buttons 19 at both ends, so as to achieve the effect of each nozzle 4 working independently of each other.
[0038] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0039] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A lubrication device nozzle, comprising an integrated box (1), a connection box (2), a regulator (3) and a plurality of nozzles (4), characterized in that: One side of the integrated box (1) is bolted and fixed to the connection box (2), and the two are internally connected; the opposite ends of the integrated box (1) are respectively welded and fixed to two regulators (3), wherein the regulator (3) is a tubular structure, and its interior is connected to the integrated box (1); a plurality of the nozzles (4) are arranged on the upper and lower surfaces of the integrated box (1), and the two are fixed and connected by a spiral connection, and at the same time, a plurality of the nozzles (4) on the same side are arranged in an array on the surface of the integrated box (1); The nozzle (4) is a conical structure, and a pressure valve chamber (5) is provided inside the nozzle (4), wherein the pressure valve chamber (5) is connected to the injection channel of the nozzle (4); a plurality of auxiliary pressure chambers (6) are provided inside the nozzle (4), and one end of the auxiliary pressure chamber (6) is connected to the pressure valve chamber (5); an auxiliary valve bolt (7) is slidably engaged inside the auxiliary pressure chamber (6), wherein the lower end of the auxiliary valve bolt (7) slides and extends to the outside of the nozzle (4) through the other end of the auxiliary pressure chamber (6), and a sealing door (8) is welded and fixed between the plurality of auxiliary valve bolts (7), and the sealing door (8) is sealed and matched with the nozzle of the nozzle (4); A pressure valve plate (9) is slidably engaged inside the pressure valve cavity (5); one end of the connection box (2) is embedded and extends into the interior of the integrated box (1) and is arranged between the upper and lower groups of nozzles (4); a plurality of regulating tubes (10) are welded and fixed to the upper and lower surfaces of the connection box (2); a regulating valve plate (11) is rotatably engaged between the regulating tube (10) and the inner wall of the integrated box (1); a pressure bolt (12) is welded to one surface of the regulating valve plate (11), and one end of the pressure bolt (12) extends into the pressure valve cavity (5) of the nozzle (4); the pressure valve plate (9) is a ring plate structure, and the pressure bolt (12) slides through the pressure valve plate (9) and is sealed therewith; a return spring (13) is welded between the pressure valve plate (9) and the inner wall of the pressure valve cavity (5).
2. A lubrication device nozzle according to claim 1, characterized in that: A piston structure is formed between the pressure valve plate (9) and the pressure valve chamber (5); a pressure plug plate (14) is welded to the other end of the auxiliary valve bolt (7), and a piston structure is formed between the pressure plug plate (14) and the auxiliary pressure chamber (6); a connecting spring (15) is welded between the pressure plug plate (14) and the inner surface of the auxiliary pressure chamber (6).
3. A lubrication device nozzle according to claim 2, characterized in that: An adjusting plate (16) is welded and fixed to the inner surface of the adjusting tube (10), and the adjusting plate (16) is fitted with the adjusting valve plate (11), wherein a plurality of quantitative valve holes (17) are provided on the surface of the adjusting plate (16); a plurality of adjusting valve holes (18) are provided on the surface of the adjusting valve plate (11), and the adjusting valve holes (18) and the quantitative valve holes (17) cooperate with each other.
4. A lubrication device nozzle according to claim 3, characterized in that: The surface of the regulator (3) is rotatably engaged with an adjusting button (19), one surface of the adjusting button (19) is welded with an adjusting screw (20), and the threaded section of the adjusting screw (20) extends into the interior of the integrated box (1); the inner surface of the integrated box (1) is slidably engaged with two driving plates (21), wherein the driving plate (21) is a toothed plate structure, the regulating valve plate (11) is a gear structure, and the driving plate (21) is meshed with the regulating valve plate (11); the two driving plates (21) are respectively arranged on the upper and lower surfaces inside the integrated box (1).
5. A lubrication device nozzle according to claim 4, characterized in that: A driven rod (22) is welded to one end of the driving plate (21), wherein the driven rod (22) is also a gear rod structure and meshes with the adjusting screw rod (20).
6. A lubrication device nozzle according to claim 5, characterized in that: A plurality of liquid injection cavities (23) are provided inside the connection box (2), and the liquid injection cavities (23) are in communication with the regulating tube (10).
