Automobile air filter with improved structure

By introducing a knocking mechanism into the automobile air filter, using the motor to drive the eccentric wheel to hit the honeycomb plate, the problem of air intake caused by dust accumulation is solved, the cleaning cycle is extended and the filtration effect is improved.

CN222208114UActive Publication Date: 2024-12-20DONGGUAN SHENGLIAN FILTER MFG CO LTD
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Patent Information

Application Number
CN202421167057.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2024-12-20
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

In existing automobile air filters, excessive dust accumulation inside the honeycomb board leads to poor air intake, and the removal and cleaning frequency is high, affecting the filtration effect.

Method used

An improved structural air filter including a first-stage filter mechanism and a strike mechanism is designed. The eccentric wheel driven by a motor hits the honeycomb plate and regularly knocks the dust into the ash discharge opening to avoid dust accumulation.

Benefits of technology

It effectively extends the cleaning cycle of honeycomb boards, prevents air intake problems caused by dust accumulation, and improves the filtration effect and service life of the air filter.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222208114U_ABST
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Abstract

The utility model relates to the technical field of filters, and discloses an automobile air filter with an improved structure, which comprises a primary filter mechanism, the left end of the primary filter mechanism is fixedly connected with a secondary filter bin, the inner right side of the secondary filter bin is provided with a knocking mechanism, and the knocking mechanism comprises a motor. The lower driving end of the motor is fixedly connected with a double-groove belt pulley, the double-groove belt pulley is connected with a single-groove belt pulley through a transmission belt, the middle of the single-groove belt pulley is fixedly connected with a driving shaft, and eccentric wheels are evenly distributed on the periphery of the driving shaft. According to the automobile air filter with the improved structure, the knocking mechanism is arranged in the second-stage filter bin to knock the honeycomb plate in the first-stage filter bin, and the situation that too much dust is accumulated in a large number of honeycomb pipes, and consequently air inflow of an engine is not smooth is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of filters, in particular to an automobile air filter with an improved structure. Background Art

[0002] Air filters are mainly used in pneumatic machinery, internal combustion machinery and other fields. Their function is to provide clean air for these mechanical equipment to prevent them from inhaling air with impurities and particles during operation, which increases the probability of abrasion and damage. The main components of an air filter are the filter element and the housing. The filter element is the main filtering part, which is responsible for filtering the gas, while the housing is the external structure that provides necessary protection for the filter element.

[0003] In the prior art, in order to improve the filtering effect and reduce the frequency of filter element replacement, a honeycomb plate and a main filter plate are arranged inside the casing, and the air passes through the honeycomb plate, the main filter plate and then the filter element for filtering. The honeycomb plate and the main filter plate can be removed for cleaning, and the honeycomb plate can also ensure the air intake, and can still ensure smooth air intake after some through holes are blocked. However, too much dust accumulates inside the honeycomb plate, resulting in congestion. After the honeycomb holes are too congested, the air intake will still be affected, resulting in a high frequency of removal and cleaning. Utility Model Content

[0004] The main purpose of the utility model is to provide an automobile air filter with an improved structure, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] An automobile air filter with an improved structure includes a primary filter mechanism, the left end of the primary filter mechanism is fixedly connected to a secondary filter bin, a knocking mechanism is provided on the inner right side of the secondary filter bin, the knocking mechanism includes a motor, a lower driving end of the motor is fixedly connected to a double-groove pulley, the double-groove pulleys are connected to a single-groove pulley via a transmission belt, the middle of the single-groove pulley is fixedly connected to a drive shaft, and eccentric wheels are evenly distributed on the periphery of the drive shaft.

[0007] Preferably, a main filter plate is fixedly installed on the inner left side of the secondary filter bin, and a tertiary filter bin is fixedly connected to the left end of the secondary filter bin.

[0008] Preferably, a filter element is fixedly installed inside the third-stage filter bin, and the right end periphery of the filter element is in contact with the left end periphery of the second-stage filter bin.

[0009] Preferably, the first-level filtering mechanism includes a first-level filtering bin, a dust discharge port is arranged in the lower end opening of the first-level filtering bin, a round cover is threadedly connected to the lower end of the dust discharge port, a honeycomb panel is fixedly connected to the inner left side of the first-level filtering bin, honeycomb tubes are evenly distributed on the right end of the honeycomb panel, and a filter screen is fixedly connected to the inner left side of the honeycomb tubes.

[0010] Preferably, the lower end of the motor is fixedly connected to the right side of the middle of the upper end of the primary filtering mechanism, and the lower end of the drive shaft is rotatably connected to the front and rear ends of the right side of the middle of the inner bottom of the secondary filtering bin through bearings.

[0011] Preferably, the right end of the eccentric wheel is in contact with the left end of the honeycomb panel.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] When the air intake fan is started, the motor is started, and the single-groove pulleys on the front and rear sides are driven to rotate through the double-groove pulley and the transmission belt, which in turn drives the front and rear drive shafts to rotate. The honeycomb plate is continuously struck by the eccentric wheels evenly distributed on the outer circumference of the front and rear drive shafts, causing the honeycomb plate to vibrate, and the dust remaining inside the honeycomb tube is knocked down into the lower ash discharge port of the first-level filter bin. The round cover is removed regularly to discharge the dust, and a knocking mechanism is provided inside the second-level filter bin to knock the honeycomb plate inside the first-level filter bin, thereby preventing a large amount of dust from accumulating inside the honeycomb tube, resulting in poor engine air intake. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a three-dimensional schematic diagram of an automobile air filter with an improved structure according to the utility model;

[0015] Figure 2 This is the second three-dimensional schematic diagram of an automobile air filter with an improved structure according to the utility model;

[0016] Figure 3 This is an exploded stereoscopic schematic diagram of an automobile air filter with an improved structure according to the utility model;

[0017] Figure 4 The utility model is a three-dimensional schematic diagram of a knocking mechanism of an automobile air filter with an improved structure.

[0018] In the figure: 1. primary filter mechanism; 11. primary filter chamber; 12. ash discharge port; 13. round cover; 14. honeycomb plate; 15. honeycomb tube; 16. filter screen; 2. knocking mechanism; 21. motor; 22. double-groove pulley; 23. transmission belt; 24. single-groove pulley; 25. drive shaft; 26. eccentric wheel; 3. secondary filter chamber; 4. main filter plate; 5. tertiary filter chamber; 6. filter element. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-4 As shown, an automobile air filter with an improved structure includes a primary filtering mechanism 1, the left end of the primary filtering mechanism 1 is fixedly connected to a secondary filtering chamber 3, a knocking mechanism 2 is arranged on the inner right side of the secondary filtering chamber 3, the knocking mechanism 2 includes a motor 21, the lower driving end of the motor 21 is fixedly connected to a double-groove pulley 22, the double-groove pulley 22 is connected to a single-groove pulley 24 through a transmission belt 23, the middle part of the single-groove pulley 24 is fixedly connected to a driving shaft 25, and an eccentric wheel 26 is evenly distributed on the periphery of the driving shaft 25.

[0021] In this embodiment, the lower end of the motor 21 is fixedly connected to the right side of the middle upper end of the first-stage filtering mechanism 1, and the lower end of the driving shaft 25 is rotatably connected to the front and rear ends of the right side of the middle inner bottom of the second-stage filtering chamber 3 through a bearing, and the right end of the eccentric wheel 26 is in contact with the left end of the honeycomb panel 14.

[0022] Specifically, when the air intake fan is started, the motor 21 is started, and the single-groove pulleys 24 on the front and rear sides are driven to rotate through the double-groove pulley 22 and the transmission belt 23, thereby driving the front and rear drive shafts 25 to rotate, and the eccentric wheels 26 evenly distributed on the outer periphery of the front and rear drive shafts 25 continuously strike the honeycomb panel 14, causing the honeycomb panel 14 to vibrate, and the dust remaining in the honeycomb tube 15 is knocked into the inner lower ash discharge port 12 of the primary filter bin 11, and the round cover 13 is removed regularly to discharge the dust, and a knocking mechanism 2 is provided inside the secondary filter bin 3 to knock the honeycomb panel 14 inside the primary filter bin 11, thereby preventing a large amount of dust from accumulating inside the honeycomb tube 15, resulting in poor air intake for the engine.

[0023] In this embodiment, a main filter plate 4 is fixedly installed on the inner left side of the secondary filter bin 3, a tertiary filter bin 5 is fixedly connected to the left end of the secondary filter bin 3, a filter element 6 is fixedly installed inside the tertiary filter bin 5, the right end periphery of the filter element 6 is in contact with the left periphery of the secondary filter bin 3, the primary filter mechanism 1 includes a primary filter bin 11, an ash discharge port 12 is provided in the lower end opening of the primary filter bin 11, a round cover 13 is threadedly connected to the lower end of the ash discharge port 12, a honeycomb panel 14 is fixedly connected to the inner left side of the primary filter bin 11, honeycomb tubes 15 are evenly distributed on the right end of the honeycomb panel 14, and filter screens 16 are fixedly connected to the inner left side of the honeycomb tubes 15.

[0024] Specifically, when the car is started, the intake fan is started, and the external air is sent into the first-level filter chamber 11 through the pipe. After the air is filtered by the filter 16 inside the honeycomb tube 15, larger dust remains in the honeycomb tube 15. The preliminarily filtered air is sent to the second-level filter chamber 3, and is sent to the third-level filter chamber 5 after secondary filtration through the main filter plate 4. After being filtered three times in the third-level filter chamber 5, it is sent to the engine through the pipe.

[0025] Working principle:

[0026] When the car is started, the intake fan is started, and the external air is sent to the first filter chamber 11 through the pipeline. After the air is filtered by the filter 16 inside the honeycomb tube 15, larger dust remains in the honeycomb tube 15. The initially filtered air is sent to the second filter chamber 3, and then sent to the third filter chamber 5 after secondary filtration by the main filter plate 4. After three filtrations in the third filter chamber 5, it is sent to the engine through the pipeline. When the intake fan is started, the motor 21 is started, and the single groove pulleys 24 on the front and rear sides are driven to rotate through the double groove pulley 22 and the transmission belt 23. , thereby driving the front and rear drive shafts 25 to rotate, and the eccentric wheels 26 evenly distributed on the outer periphery of the front and rear drive shafts 25 continuously knock the honeycomb plate 14, causing the honeycomb plate 14 to vibrate, and knock the dust remaining in the honeycomb tube 15 into the lower inner dust discharge port 12 of the primary filter bin 11, and regularly remove the round cover 13 to discharge the dust. By arranging a knocking mechanism 2 inside the secondary filter bin 3, the honeycomb plate 14 inside the primary filter bin 11 is knocked, so that there will be no excessive dust accumulation inside the honeycomb tube 15, resulting in poor engine air intake.

[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. An automobile air filter with an improved structure, comprising a primary filtering mechanism (1), characterized in that: The left end of the primary filtering mechanism (1) is fixedly connected to a secondary filtering chamber (3), and a knocking mechanism (2) is arranged on the inner right side of the secondary filtering chamber (3). The knocking mechanism (2) comprises a motor (21), and a double-groove pulley (22) is fixedly connected to the lower driving end of the motor (21), and the double-groove pulley (22) is connected to a single-groove pulley (24) via a transmission belt (23). The middle part of the single-groove pulley (24) is fixedly connected to a driving shaft (25), and an eccentric wheel (26) is evenly distributed on the periphery of the driving shaft (25).

2. The automobile air filter with an improved structure according to claim 1, characterized in that: A main filter plate (4) is fixedly installed on the inner left side of the secondary filter bin (3), and a tertiary filter bin (5) is fixedly connected to the left end of the secondary filter bin (3).

3. The automobile air filter with an improved structure according to claim 2, characterized in that: A filter element (6) is fixedly installed inside the third-stage filter bin (5), and the outer periphery of the right end of the filter element (6) is in contact with the outer periphery of the left end of the second-stage filter bin (3).

4. The automobile air filter with an improved structure according to claim 1, characterized in that: The primary filtering mechanism (1) comprises a primary filtering chamber (11), an ash discharge port (12) is arranged in the lower opening of the primary filtering chamber (11), a round cover (13) is threadedly connected to the lower end of the ash discharge port (12), a honeycomb panel (14) is fixedly connected to the inner left side of the primary filtering chamber (11), honeycomb tubes (15) are evenly distributed on the right end of the honeycomb panel (14), and a filter screen (16) is fixedly connected to the inner left side of each honeycomb tube (15).

5. The automobile air filter with an improved structure according to claim 2, characterized in that: The lower end of the motor (21) is fixedly connected to the right side of the middle of the upper end of the primary filtering mechanism (1), and the lower end of the driving shaft (25) is rotatably connected to the front and rear ends of the right side of the middle of the inner bottom of the secondary filtering bin (3) through bearings.

6. The automobile air filter with an improved structure according to claim 4, characterized in that: The right end of the eccentric wheel (26) is in contact with the left end of the honeycomb panel (14).