Novel box part scrap removing device
By designing a box part chip cleaning device for supporting seats, flip clamps and drive mechanisms, the box body can be turned and clamped and loosened by using a double-rotating screw and servo synchronous motor, the box body parts in the prior art are solved The problems of inefficient cleaning efficiency and dangerous operation improve cleaning efficiency and safety.
Patent Information
- Application Number
- CN202421045251.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the prior art, workers need to manually flip the box during the cleaning of box parts, which is inefficient in operation and dangerous, and the flip angle requires accurate, making it difficult to achieve efficient cleaning.
A box part chip cleaning device including a support seat, a flip clamp and a driving mechanism is designed. The box is controlled flip and clamp loosening using a double-rotating screw and a servo synchronous motor, combining a linear guide rail sub and a self-contained The lock screw structure is adapted to different sizes of the box and achieves soft movement through the RV reducer.
It improves the efficiency and safety of box parts cleaning, realizes adaptive clamping and controllable flips for boxes of different specifications, ensures cleaning effect, and reduces operational difficulty and risks.
Smart Images
Figure CN222222402U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of box-type parts processing, in particular to a novel box-type parts chip cleaning device. Background Art
[0002] At present, when small and medium-sized enterprises process box parts, after the rough and fine processing of the parts is completed, a large amount of iron filings accumulate inside the box, which affects the subsequent processing procedures of the box. Therefore, they must be cleaned in time. The main treatment method at present is that workers use a crane to manually flip the box to clean the iron filings. In this process, iron chains are used to bind the box and remove the chains, which is not only inefficient but also very dangerous to operate. The shaking of the box can easily injure the operator. Secondly, the box needs to be repeatedly flipped and shaken at a specific flipping angle to clean the iron filings, which is difficult to achieve using a crane. Utility Model Content
[0003] In order to solve the above technical problems, the purpose of the utility model is to provide a novel box parts chip cleaning device.
[0004] The technical solution adopted by the utility model is: a novel chip cleaning device for box parts, including a support seat, a flip clamp body and a driving mechanism for providing rotational power, the flip clamp body is rotatably mounted on the upper end of the support seat through a bearing unit, one side shaft end of the flip clamp body passes through the bearing seat end cover and is connected to the output end of the driving mechanism, support plates are fixedly mounted on both sides of the upper end surface of the flip clamp body, a double-rotation screw rod is rotatably mounted between the two support plates, the double-rotation screw rod has two threaded sections with opposite thread rotation directions, each threaded section is equipped with a claw to cooperate with a nut, and the claws on the two threaded sections together constitute a clamping member for clamping the box parts.
[0005] As a preferred solution, the upper end surface of the flip clamp body is also provided with a linear guide pair for guiding the opening and closing movement of the clamping claws, and each of the clamping claws is connected to the linear guide pair via a connecting plate.
[0006] As a preferred solution, the flip clamp is a box-type structure having a mounting plane, and reinforcing ribs for supporting the mounting plane are arranged inside the box-type structure.
[0007] As a preferred solution, one end of the double-rotation screw rod passes through the support plate and is connected to a hand wheel.
[0008] As a preferred solution, the driving mechanism includes a motor, an RV reducer and a coupling, and the motor output shaft is connected to one side shaft end of the flip clamp body through the RV reducer and the coupling in sequence.
[0009] As a preferred solution, the motor is a servo synchronous motor, and the movement of the motor is controlled by programming of the controller so that the turning speed of the box can be controlled.
[0010] As a preferred solution, the dual-rotation screw adopts a screw structure with a self-locking function.
[0011] The beneficial effects of the utility model are:
[0012] Based on the defects of the prior art, the present application provides a new type of box parts chip cleaning device. By optimizing the structural design, the present solution has the following technical effects:
[0013] Firstly, this scheme adopts a double-rotation screw nut pair to drive the movement of the claws, so that the clamping and loosening of the box parts are more efficient; secondly, the double-rotation screw nut pair has a self-locking function, so that the clamped box will not slip after the handwheel is loosened; when the handwheel is rotated forward and reversely, the claws move towards or in the opposite direction to clamp and loosen the box, and the nut has a certain range of movement size, which can adapt to boxes of different specifications and sizes.
[0014] Secondly, this solution adopts a linear guide pair provided on the upper end surface of the flip clamp body to guide the opening and closing movement of the clamping claws. The linear guide is used for guidance, making the clamping and releasing of the clamping claws more flexible and labor-saving.
[0015] Third, this solution uses a servo synchronous motor, and the controller can be programmed to control the motor movement, so that the box flipping speed can be controlled, the starting and deceleration can be programmed and controlled, the movement is gentle, and the box can be prevented from falling off; it can achieve swinging at a specific flipping angle, and the chip cleaning effect is better; at the same time, the robot joint reducer RV reducer is used, which has a large reduction ratio and a more significant increase in torque. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 It is a schematic structural diagram of one implementation mode of the utility model.
[0018] Figure numerals: 1. flip clamp body, 2. support seat, 3. bearing seat end cover, 4. double-rotation screw, 5. claw, 6. box parts, 7. nut, 8. handwheel, 9. coupling, 10. RV reducer, 11. motor, 12. linear guide pair, 13. support plate. DETAILED DESCRIPTION
[0019] The present invention is described in detail below by way of exemplary embodiments. However, it should be understood that, without further description, elements, structures and features in one embodiment may also be beneficially combined in other embodiments.
[0020] It should be noted that: unless otherwise defined, the technical terms or scientific terms used in this article should be understood by people with ordinary skills in the field to which the utility model belongs. The words "one", "an" or "the" and the like used in the patent application specification and claims of this utility model do not express quantitative restrictions, but indicate the existence of at least one; the "first", "second" and "third" used in this article should not be regarded as restrictions on the order of components, but are only used to distinguish different components; "include" or "comprise" and other similar words indicate that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, but do not exclude other elements or objects with the same function.
[0021] Embodiment 1
[0022] In order to more clearly describe the specific structure and work of this new type of box parts cleaning device, combined with the attached Figure 1 Describe this embodiment:
[0023] As shown in the figure, a novel chip cleaning device for box parts comprises a flip clamp body 1, a support seat 2, a driving mechanism, a double-rotation screw 4, a clamping claw 5 and a box part 6 to be processed, wherein the support seat 2 serves as a bearing base for the entire chip cleaning device, and a bearing seat for mounting a bearing unit is provided at the upper end of the support seat 2. The rotating shafts at both ends of the flip clamp body 1 are rotatably mounted in the bearing seat through the bearing unit, and one side of the rotating shaft on the flip clamp body 1 passes through the bearing seat end cover 3 and extends out, and the extended end is connected to the power output section of the driving mechanism, and the driving mechanism outputs rotational power to drive the flip clamp body 1 to perform a certain angle of rotation on the support seat 2;
[0024] In this embodiment, support plates 13 are fixedly installed on both sides of the upper end surface of the flip clamp body 1. When the driving mechanism outputs power, the support plates 13 rotate synchronously with the flip clamp body 1. The two side shaft ends of the double-rotation screw 4 are rotatably installed on the two support plates 13 through bearing units. One end of the double-rotation screw 4 is a left-handed thread, and the other end is a right-handed thread. A claw 5 is installed on each thread segment to cooperate with a nut 7. The double-rotation screw 4 is rotated to drive the claw 5 to complete the opening and closing action. The claws 5 on the two thread segments together constitute a clamping member for clamping the box body part 6.
[0025] In this embodiment, the upper end surface of the flip clamp body 1 is also provided with a linear guide pair 12 for guiding the opening and closing movement of the clamping jaws 5. Each of the clamping jaws 5 is connected to the linear guide pair 12 through a connecting plate. The linear guide pair 12 is used as a guide for the opening and closing movement of the clamping jaws 5, making the movement of each unit component in the chip cleaning device more flexible and convenient.
[0026] In this embodiment, Figure 1 As shown, the flip clamp body 1 is a box-type structure, the cross-section of which is concave, with one side being a mounting plane, the linear guide pair 12 and the support plate 13 are both arranged on the mounting plane, and reinforcing ribs for supporting the mounting plane are provided inside the box-type structure.
[0027] In this embodiment, one end of the double-rotation screw rod 4 passes through the support plate 13 and is connected to the handwheel 8; when the handwheel 8 is rotated forward or reversely, the two claws 5 move toward each other or in the opposite directions to clamp or loosen the box body. The nut has a certain range of movement and can adapt to boxes of different specifications and sizes.
[0028] In this embodiment, the driving mechanism includes a motor 11, an RV reducer 10 and a coupling 9. The output shaft of the motor 11 is connected to the shaft end of one side of the flip clamp body 1 through the RV reducer 10 and the coupling 9 in turn; a servo synchronous motor is used in this scheme, and the motor is programmed by an automatic controller to drive the box to flip through the RV reducer. The flipping speed can be programmed and controlled, and the repeated swinging of a specific flipping angle can also be programmed to achieve a cleaner cleaning of iron filings.
[0029] In this embodiment, the double-rotation screw 4 adopts a screw structure with a self-locking function; after the hand wheel is loosened, the clamped box body will not slip off, which can improve the overall safety of the device.
[0030] The chip cleaning process of the box parts using the above device is as follows:
[0031] First, turn the handwheel to drive the double-rotation screw to rotate. One end of the double-rotation screw is right-handed and the other end is left-handed, so the left and right nuts can move in opposite directions to clamp the box, and move in the opposite direction to loosen the box. At the same time, the double-rotation screw nut pair has a self-locking function, and the linear guide pair serves as a guide for the opening and closing movement of the claws.
[0032] The controller is programmed to control the servo motor to drive the RV reducer, and the RV reducer drives the flip clamp through the coupling to achieve the flipping and chip cleaning of the box parts;
[0033] At the same time, the motor movement can be controlled by programming the controller, so that the flipping speed of the box can be controlled, and repeated swinging at a specific flipping angle can be achieved, which has a better chip cleaning effect.
[0034] The parts not described in detail in this embodiment are prior art.
[0035] It should be noted that although the utility model is described through the above embodiments, the utility model can also have other multiple embodiments. Without departing from the spirit and scope of the utility model, it is obvious that those skilled in the art can make various corresponding changes and deformations to the utility model, but these changes and deformations should all fall within the scope of protection of the attached claims of the utility model and their equivalents.
Claims
1. A new type of box parts chip cleaning device, characterized by: It includes a supporting seat, a flip clamp body and a driving mechanism for providing rotational power, the flip clamp body is rotatably mounted on the upper end of the supporting seat through a bearing unit, one side shaft end of the flip clamp body passes through the bearing seat end cover and is connected to the output end of the driving mechanism, support plates are fixedly mounted on both sides of the upper end surface of the flip clamp body, a double-rotation screw rod is rotatably mounted between the two support plates, the double-rotation screw rod has two threaded sections with opposite thread rotation directions, each threaded section is equipped with a claw to cooperate with a nut, and the claws on the two threaded sections together constitute a clamping member for clamping box parts.
2. A novel box parts chip cleaning device according to claim 1, characterized in that: The upper end surface of the flip clamp body is also provided with a linear guide pair for guiding the opening and closing movement of the clamping claws, and each of the clamping claws is connected to the linear guide pair through a connecting plate.
3. A novel box parts chip cleaning device according to claim 2, characterized in that: The flip clamp is a box-type structure having a mounting plane, and reinforcing ribs for supporting the mounting plane are arranged inside the box-type structure.
4. A novel box parts chip cleaning device according to claim 1, characterized in that: One end of the double-rotation screw rod is connected with a hand wheel after passing through the support plate.
5. A novel box parts chip cleaning device according to claim 1, characterized in that: The driving mechanism comprises a motor, an RV reducer and a coupling, and the motor output shaft is connected to one side shaft end of the flip clamp through the RV reducer and the coupling in sequence.
6. A novel box parts chip cleaning device according to claim 5, characterized in that: The motor is a servo synchronous motor, and the movement of the motor is controlled by a controller program so that the turning speed of the box body can be controlled.
7. A novel box parts chip cleaning device according to any one of claims 1 to 6, characterized in that: The double-rotation screw rod adopts a screw rod structure with a self-locking function.