Cleaning device for reel production

By designing an automated winding wheel cleaning device, the three-axis moving module and hollow rotary pneumatic chuck are used to realize automatic loading, cleaning and unloading of winding wheels, solving the problem of low cleaning automation in the existing technology and improving the Cleaning efficiency and labor efficiency of staff.

CN222241684UActive Publication Date: 2024-12-27CHANGZHOU LONGTAI CASTING
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Patent Information

Application Number
CN202420989376.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-27
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing winding wheel cleaning process has low degree of automation, high labor intensity for staff, and low cleaning efficiency.

Method used

Design a cleaning device for winding wheel production including a cleaning tank, an ultrasonic cleaning tank, a spray rinsing tank, and a clamping mechanism. The clamping mechanism consists of a three-axis moving module and a hollow rotating pneumatic chuck, which can realize the winding wheel. Automatic feeding, cleaning and cutting, using ultrasonic cleaning and spraying rinsing, the hollow rotating pneumatic chuck drives the reel to rotate and shake dry the moisture.

Benefits of technology

It improves cleaning efficiency, reduces the labor intensity of staff, realizes automatic cleaning of the winding wheels and water-drying treatment, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cleaning device for reel production, and belongs to the technical field of reel cleaning, the cleaning device comprises a cleaning pool and a material clamping mechanism installed beside the cleaning pool, the cleaning pool comprises a pool body, an ultrasonic cleaning tank and a spray flushing tank are arranged in the pool body side by side, and a feeding table and a discharging table are arranged on the two sides of the pool body respectively. According to the winding wheel cleaning device, by arranging the clamping mechanism, automatic feeding, automatic cleaning and automatic discharging of winding wheels can be achieved, the cleaning efficiency is greatly improved, workers only need to place the winding wheels on positioning rods of the feeding table, and the labor intensity is small; meanwhile, after cleaning is finished, the hollow rotary pneumatic chuck can further drive the reel to continue to rotate, water on the surface of the reel can be thrown away, and follow-up air drying is facilitated.
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Description

Technical Field

[0001] The present application relates to the technical field of cleaning of winding wheels, and in particular to a cleaning device for winding wheel production. Background Art

[0002] Currently, if Figure 1 The winding wheel 7 shown is installed on a rolling door hoist and needs to be cleaned and packaged after production is completed.

[0003] In the prior art, the objects are generally placed in an ultrasonic cleaning machine for cleaning. After cleaning, the objects are fished out by staff, rinsed with water, and then air-dried. The entire process has a low degree of automation, high labor intensity for staff, and low cleaning efficiency. Utility Model Content

[0004] The purpose of the present application is to provide a cleaning device for winding reel production to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present application provides a cleaning device for winding wheel production using the following technical solution:

[0006] A cleaning device for winding wheel production, comprising a cleaning tank and a material clamping mechanism installed beside the cleaning tank, wherein the cleaning tank comprises a tank body, wherein an ultrasonic cleaning tank and a spray washing tank are arranged side by side in the tank body, and a loading platform and a discharging platform are respectively located on both sides of the tank body;

[0007] The clamping mechanism includes a three-axis moving module and a hollow rotating pneumatic chuck, the hollow rotating pneumatic chuck is installed on the three-axis moving module, an extension rod is fixed on the clamping claw of the hollow rotating pneumatic chuck, and the side of the extension rod close to the bottom end has a protruding clamping part.

[0008] An ultrasonic generator is installed in the ultrasonic cleaning tank.

[0009] A plurality of spray heads are respectively installed on both sides of the inner wall of the spray flushing tank, and the plurality of spray heads are all arranged toward the winding wheel.

[0010] The three-axis moving module includes an X-axis moving component, a Y-axis moving component and a Z-axis moving component. The X-axis moving component is arranged along the length direction of the pool body, the Y-axis moving component is connected to the X-axis moving component, and the Z-axis moving component is installed on the Y-axis moving component. A mounting frame is fixed on the Z-axis moving component, and the hollow rotating pneumatic chuck is fixed on the mounting frame.

[0011] Preferably, the mounting frame includes a connecting plate, an avoidance section and a mounting plate, the cross-section of the avoidance section is U-shaped, the connecting plate and the mounting plate are respectively fixed on two side edges of the opening of the avoidance section, the connecting plate is fixedly mounted on the Z-axis moving assembly, and the hollow rotating pneumatic chuck is fixed on the mounting plate.

[0012] By adopting the above technical solution and providing an avoidance section, the structure can be made more reasonable, and the length of the extension rod can be controlled within a reasonable range, thereby preventing the extension rod from being too long and affecting the inner support clamping effect.

[0013] Preferably, a positioning rod is fixed on the surface of the loading table, and the positioning rod is truncated cone-shaped. The top diameter of the positioning rod is smaller than the inner diameter of the winding wheel, the bottom diameter of the positioning rod is the same as the inner diameter of the winding wheel, and the height of the positioning rod is smaller than the thickness of the winding wheel.

[0014] By adopting the above technical solution and providing a positioning rod, the staff only needs to put the through hole in the middle of the winding wheel on the positioning rod when loading the material. The subsequent three-axis moving module can drive the hollow rotating pneumatic chuck to move to the top of the positioning rod according to the set program, and internally support and clamp the winding wheel, making loading more convenient.

[0015] To summarize, the present application includes at least one of the following beneficial technical effects: the cleaning device for winding wheel production has a simple structure and good cleaning effect. By providing a clamping mechanism, the winding wheel can be automatically loaded, cleaned and unloaded, which greatly improves the cleaning efficiency. The staff only needs to place the winding wheel on the positioning rod of the loading platform, and the labor intensity is relatively low. At the same time, after the cleaning is completed, the hollow rotating pneumatic chuck can also drive the winding wheel to continue rotating, so that the water on the surface of the winding wheel can be dried, which is convenient for subsequent air drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the structure of a winding wheel in the prior art.

[0017] Figure 2 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0018] Figure 3 It is a schematic diagram of the usage status of an embodiment of the present application.

[0019] Figure 4 It is a schematic diagram of the structure of the mounting frame used to reflect the embodiment of the present application.

[0020] Explanation of the reference numerals: 1. Pool body; 11. Ultrasonic cleaning tank; 12. Spray rinsing tank; 13. Loading platform; 14. Unloading platform; 2. Spray head; 3. Three-axis moving module; 4. Hollow rotary pneumatic chuck; 41. Extension rod; 411. Protruding clamping part; 5. Mounting frame; 51. Connecting plate; 52. Avoidance section; 53. Mounting plate; 6. Positioning rod. DETAILED DESCRIPTION

[0021] The following is combined with Figure 2-4 This application is described in further detail.

[0022] The present application embodiment discloses a cleaning device for winding wheel production, referring to Figure 2-4 , including a cleaning tank and a clamping mechanism installed beside the cleaning tank, the cleaning tank includes a tank body 1, an ultrasonic cleaning tank 11 and a spray rinsing tank 12 are arranged side by side in the tank body 1, a loading platform 13 and a discharging platform 14 are respectively provided on both sides of the tank body 1, an ultrasonic generator is installed in the ultrasonic cleaning tank 11, and a plurality of spray heads 2 are respectively installed on both sides of the inner wall of the spray rinsing tank 12, and the plurality of spray heads 2 are all arranged toward the winding wheel;

[0023] The clamping mechanism includes a three-axis moving module 3 and a hollow rotating pneumatic chuck 4, and the hollow rotating pneumatic chuck 4 is installed on the three-axis moving module 3. Specifically, the three-axis moving module 3 includes an X-axis moving component, a Y-axis moving component and a Z-axis moving component. The X-axis moving component is arranged along the length direction of the pool body 1, the Y-axis moving component is connected to the X-axis moving component, and the Z-axis moving component is installed on the Y-axis moving component. A mounting frame 5 is fixed on the Z-axis moving component, and the hollow rotating pneumatic chuck 4 is fixed on the mounting frame 5. An extension rod 41 is fixed on the clamping claw of the hollow rotating pneumatic chuck 4, and the side of the extension rod 41 near the bottom end has a protruding clamping portion 411. In order to ensure the clamping effect, an anti-slip pad is fixed on the surface of the protruding clamping portion 411.

[0024] Reference Figure 2 and Figure 4 The mounting frame 5 includes a connecting plate 51, an avoidance section 52 and a mounting plate 53. The cross section of the avoidance section 52 is U-shaped. The connecting plate 51 and the mounting plate 53 are respectively fixed on the two side edges of the opening of the avoidance section 52. The connecting plate 51 is fixedly mounted on the Z-axis moving assembly, and the hollow rotating pneumatic chuck 4 is fixed on the mounting plate 53.

[0025] By providing the avoidance section 52, the structure can be made more reasonable. The U-shaped avoidance section 52 can be inserted into the side wall of the pool body 1 to control the length of the extension rod 41 within a reasonable range, thereby preventing the extension rod 41 from being too long and affecting the inner support clamping effect.

[0026] Reference Figure 2 and Figure 3A positioning rod 6 is fixed on the surface of the loading platform 13. The positioning rod 6 is truncated. The top diameter of the positioning rod 6 is smaller than the inner diameter of the winding wheel. The bottom diameter of the positioning rod 6 is the same as the inner diameter of the winding wheel. The height of the positioning rod 6 is smaller than the thickness of the winding wheel.

[0027] By providing a positioning rod 6, when loading materials, the staff only needs to put the through hole in the middle of the winding wheel on the positioning rod 6. The subsequent three-axis moving module 3 can drive the hollow rotating pneumatic chuck 4 to move to the top of the positioning rod 6 according to the set program, and internally support and clamp the winding wheel, making loading more convenient.

[0028] The implementation principle of a cleaning device for winding wheel production in the embodiment of the present application is as follows:

[0029] The staff places the winding wheel that needs to be cleaned on the positioning rod 6, and the three-axis moving module 3 drives the hollow rotating pneumatic chuck 4 to run to the top of the winding wheel, and drives the extension rod 41 to insert into the through hole of the winding wheel. At this time, the hollow rotating pneumatic chuck 4 drives the extension rod 41 to open, and the protruding clamping part 411 at the bottom of the extension rod 41 tightens the winding wheel from the through hole. Thereafter, the three-axis moving module 3 drives the winding wheel to enter the ultrasonic cleaning tank 11 for ultrasonic cleaning, and then enters the spray flushing tank 12 for spray flushing. During this process, the hollow rotating pneumatic chuck 4 rotates, driving the winding wheel to rotate, and flushing while rotating. After the flushing is completed, the hollow rotating pneumatic chuck 4 drives the winding wheel to continue to rotate, so that the water on the surface of the winding wheel can be dried, which is convenient for subsequent air drying. Finally, the three-axis moving module 3 drives the winding wheel to unload on the unloading platform 14.

[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A cleaning device for winding wheel production, characterized in that: The invention comprises a cleaning pool and a material clamping mechanism installed beside the cleaning pool, wherein the cleaning pool comprises a pool body (1), wherein an ultrasonic cleaning tank (11) and a spray washing tank (12) are arranged side by side in the pool body (1), and a loading platform (13) and a discharging platform (14) are respectively arranged on both sides of the pool body (1). The clamping mechanism comprises a three-axis movable module (3) and a hollow rotary pneumatic chuck (4), wherein the hollow rotary pneumatic chuck (4) is mounted on the three-axis movable module (3), an extension rod (41) is fixed on the clamping claw of the hollow rotary pneumatic chuck (4), and the side of the extension rod (41) close to the bottom end has a protruding clamping portion (411).

2. The cleaning device for producing a wire reel according to claim 1, characterized in that: An ultrasonic generator is installed in the ultrasonic cleaning tank (11).

3. The cleaning device for producing a wire reel according to claim 1, characterized in that: A plurality of spray heads (2) are respectively installed on both sides of the inner wall of the spray flushing tank (12), and the plurality of spray heads (2) are all arranged toward the winding wheel.

4. The cleaning device for producing a wire reel according to claim 1, characterized in that: The three-axis moving module (3) comprises an X-axis moving component, a Y-axis moving component and a Z-axis moving component, wherein the X-axis moving component is arranged along the length direction of the pool body (1), the Y-axis moving component is connected to the X-axis moving component, the Z-axis moving component is installed on the Y-axis moving component, a mounting frame (5) is fixed on the Z-axis moving component, and the hollow rotating pneumatic chuck (4) is fixed on the mounting frame (5).

5. The cleaning device for producing a wire reel according to claim 4, characterized in that: The mounting frame (5) comprises a connecting plate (51), an avoidance section (52) and a mounting plate (53); the avoidance section (52) has a U-shaped cross section; the connecting plate (51) and the mounting plate (53) are respectively fixed on two side edges of an opening of the avoidance section (52); the connecting plate (51) is fixedly mounted on the Z-axis moving assembly; and the hollow rotary pneumatic chuck (4) is fixed on the mounting plate (53).

6. The cleaning device for producing a wire reel according to claim 1, characterized in that: A positioning rod (6) is fixed on the surface of the loading platform (13). The positioning rod (6) is in the shape of a truncated cone. The top diameter of the positioning rod (6) is smaller than the inner diameter of the winding wheel. The bottom diameter of the positioning rod (6) is the same as the inner diameter of the winding wheel. The height of the positioning rod (6) is smaller than the thickness of the winding wheel.